CN206169474U - Steel pipe cutting two -way synchronization rotary clamping device - Google Patents
Steel pipe cutting two -way synchronization rotary clamping device Download PDFInfo
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- CN206169474U CN206169474U CN201621100598.2U CN201621100598U CN206169474U CN 206169474 U CN206169474 U CN 206169474U CN 201621100598 U CN201621100598 U CN 201621100598U CN 206169474 U CN206169474 U CN 206169474U
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- 238000005520 cutting process Methods 0.000 title abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 110
- 230000001360 synchronised effect Effects 0.000 claims abstract description 60
- 238000009434 installation Methods 0.000 claims abstract description 31
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Abstract
本实用新型的提供一种钢管切割双向同步旋转夹紧装置,以解决钢管在切割过程中无法被夹紧并旋转的技术问题。它包括夹紧安装框、转盘机构、夹紧机构和双向同步夹紧驱动连接机构;夹紧安装框的后端上设有托举机构,所述的夹紧机构包括微调机构,旋转夹紧装置的前方安装翻转出料装置。本发明的有益效果是:在利用等离子切割机对钢管的切割过程中,可以实现对钢管双向同步夹紧并带动旋转,使钢管切割过程更加高效。
The utility model provides a bidirectional synchronous rotating clamping device for steel pipe cutting to solve the technical problem that the steel pipe cannot be clamped and rotated during the cutting process. It includes a clamping installation frame, a turntable mechanism, a clamping mechanism, and a bidirectional synchronous clamping drive connection mechanism; Install the flipping discharge device at the front. The beneficial effects of the invention are: in the process of cutting the steel pipe by the plasma cutting machine, the steel pipe can be clamped synchronously in two directions and driven to rotate, so that the cutting process of the steel pipe is more efficient.
Description
技术领域technical field
本实用新型涉及钢管切割夹紧装置技术领域,具体地说是一种钢管切割双向同步旋转夹紧装置。The utility model relates to the technical field of steel pipe cutting clamping devices, in particular to a steel pipe cutting bidirectional synchronous rotating clamping device.
背景技术Background technique
目前,在钢管切割加工领域,钢管往往采用等离子切割机对钢管进行切割。要实现这一目的,在切割过程中需要对钢管进行旋转一周。并且,在旋转的过程中,要确保对钢管的夹紧。另外,钢管两对称方向的夹持力度应该尽量相等。这样,可以保持对钢管良好的夹持效果。At present, in the field of steel pipe cutting and processing, steel pipes are often cut by plasma cutting machines. To achieve this purpose, the steel pipe needs to be rotated once during the cutting process. And, in the process of rotation, it is necessary to ensure the clamping of the steel pipe. In addition, the clamping strength of the two symmetrical directions of the steel pipe should be as equal as possible. In this way, a good clamping effect on the steel pipe can be maintained.
目前,现有技术中缺少这样的技术装备。因此,需要提供一种装置,来解决现有问题中的不足。At present, lack such technical equipment in the prior art. Therefore, it is necessary to provide a device to solve the deficiencies in the existing problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种钢管切割双向同步旋转夹紧装置,以解决钢管在切割过程中无法被夹紧并旋转的技术问题。The purpose of the utility model is to provide a bidirectional synchronous rotating clamping device for steel pipe cutting to solve the technical problem that the steel pipe cannot be clamped and rotated during the cutting process.
本实用新型解决其技术问题所采取的技术方案是:The technical scheme that the utility model solves its technical problem to take is:
一种钢管切割双向同步旋转夹紧装置,包括夹紧安装框、转盘机构、转盘驱动机构、夹紧机构和双向同步夹紧驱动连接机构;A bidirectional synchronous rotating clamping device for steel pipe cutting, comprising a clamping installation frame, a turntable mechanism, a turntable drive mechanism, a clamping mechanism, and a bidirectional synchronous clamping drive connection mechanism;
所述夹紧安装框的中间纵向方向设有进料孔,所述进料孔的前端设有转盘安装筒;所述的转盘机构包括夹料转盘,夹料转盘纵向方向上设有通孔,夹料转盘的通孔与所述的进料孔同轴安装;所述夹料转盘的后端可旋转的安装在所述转盘安装筒上;所述夹料转盘的外周面上设有外轮齿;所述的转盘驱动机构包括转盘驱动电机、转盘驱动变速箱和转盘驱动齿轮,所述的转盘驱动电机的输出轴与转盘驱动变速箱的输入轴连接,所述转盘驱动变速箱的输出轴与所述转盘驱动齿轮的输入轴连接;所述转盘驱动齿轮与所述夹料转盘的外周面上的外齿轮啮合;The middle longitudinal direction of the clamping installation frame is provided with a feed hole, and the front end of the feed hole is provided with a turntable installation cylinder; the turntable mechanism includes a clamping turntable, and a through hole is provided in the longitudinal direction of the clamping turntable. The through hole of the clamping turntable is installed coaxially with the feed hole; the rear end of the clamping turntable is rotatably mounted on the turntable mounting cylinder; the outer peripheral surface of the clamping turntable is provided with outer gear teeth The turntable drive mechanism includes a turntable drive motor, a turntable drive gearbox and a turntable drive gear, the output shaft of the turntable drive motor is connected to the input shaft of the turntable drive gearbox, and the output shaft of the turntable drive gearbox is connected to the The input shaft of the turntable drive gear is connected; the turntable drive gear meshes with the external gear on the outer peripheral surface of the material clamping turntable;
所述的夹紧机构对称的安装在所述夹料转盘外端的两侧,包括夹紧固定安装板、进退气缸、进退驱动座、进退座、同步齿轮、导轴座和夹钳,所述的夹紧固定安装板固定在所述夹料转盘的外端面上,所述的进退气缸固定安装在夹紧固定安装板的外端侧,所述进退驱动座的后端通过关节轴承与进退气缸的活塞杆的前端连接,所述的进退驱动座的前端与进退座连接,所述的夹钳安装在进退座的前端;The clamping mechanism is symmetrically installed on both sides of the outer end of the clamping turntable, including a clamping and fixing mounting plate, an advancing and retreating cylinder, an advancing and retreating drive seat, an advancing and retreating seat, a synchronous gear, a guide shaft seat and a clamp. The clamping and fixing mounting plate is fixed on the outer end surface of the material clamping turntable, and the advancing and retreating cylinder is fixedly installed on the outer end side of the clamping and fixing mounting plate, and the rear end of the advancing and retreating drive seat is connected with the advancing and retreating cylinder through the joint bearing. The front end of the piston rod is connected, the front end of the advance and retreat drive seat is connected with the advance and retreat seat, and the clamp is installed on the front end of the advance and retreat seat;
所述夹紧固定安装板外端面的上下两侧对称固定安装所述的导轴座,所述导轴座的纵向方向设有导轴孔;所述导轴座的横向方向上设有同步齿安装孔,所述的同步齿安装孔与所述的导轴孔连通;所述的同步齿轮通过底座安装在导轴座上,同步齿轮的下端位于所述的同步齿安装孔内,且同步齿轮的下端伸入所述的导轴孔以内;所述同步齿轮设有同步轴,所述的同步轴固定安装在同步齿轮的轴向方向上;The upper and lower sides of the outer end surface of the clamping and fixing mounting plate are symmetrically fixed with the guide shaft seat, the longitudinal direction of the guide shaft seat is provided with a guide shaft hole; the lateral direction of the guide shaft seat is provided with synchronous teeth The mounting hole, the mounting hole of the synchronous gear is connected with the hole of the guide shaft; the synchronous gear is installed on the guide shaft seat through the base, the lower end of the synchronous gear is located in the mounting hole of the synchronous gear, and the synchronous gear The lower end of the shaft extends into the guide shaft hole; the synchronous gear is provided with a synchronous shaft, and the synchronous shaft is fixedly installed in the axial direction of the synchronous gear;
所述进退座的底部两侧设有导向轴,所述导向轴上设有导向齿条,所述的导向轴安装在所述的导轴孔内,所述的导向齿条与所述的同步齿轮啮合传动;进退座进退的过程中带动所述的导向轴在导轴孔内移动,进而带动所述的同步齿轮转动,从而实现同步轴的转动;Both sides of the bottom of the advance and retreat seat are provided with guide shafts, and guide racks are provided on the guide shafts, and the guide shafts are installed in the guide shaft holes, and the guide racks are synchronized with the Gear meshing transmission; during the advance and retreat of the advance and retreat seat, the guide shaft is driven to move in the guide shaft hole, and then the synchronous gear is driven to rotate, thereby realizing the rotation of the synchronous shaft;
所述的双向同步夹紧驱动连接机构包括第一万向联轴器、第二万向联轴器、第三万向联轴器、第四万向联轴器、第一连接杆、第二连接杆、第三连接杆和连接杆安装座;所述的连接杆安装座固定安装在所述的夹料转盘的外端面上,所述的第三连接杆可转动的安装在所述的连接杆安装座上,所述的第三万向联轴器和第四万向联轴器分别与第三连接杆的两端连接;所述的第一万向联轴器和第二万向联轴器分别与夹料转盘两侧安装的夹紧机构上的同步轴连接,所述的第一万向联轴器通过第一连接杆与所述的第三万向联轴器连接,所述的第二万向联轴器通过第二连接杆与所述的第四万向联轴器连接。The two-way synchronous clamping drive connection mechanism includes a first universal joint, a second universal joint, a third universal joint, a fourth universal joint, a first connecting rod, a second connecting rod, a third connecting rod and a connecting rod mounting seat; the connecting rod mounting seat is fixedly mounted on the outer end surface of the material clamping turntable, and the third connecting rod is rotatably mounted on the connecting rod On the rod mounting seat, the third universal joint and the fourth universal joint are respectively connected to the two ends of the third connecting rod; the first universal joint and the second universal joint The shafts are respectively connected with the synchronous shafts on the clamping mechanism installed on both sides of the clamping turntable, the first universal joint is connected with the third universal joint through the first connecting rod, and the The second universal joint is connected with the fourth universal joint through a second connecting rod.
一种钢管切割双向同步旋转夹紧装置包括托举机构,所述的托举机构包括涡轮升降机、托举板、V型托架、牛眼轴承、升降导轴和升降导筒;所述的涡轮升降机和升降导筒的底端分别固定安装在所述夹紧安装框的底板上,所述的升降导筒对称分布在涡轮升降机的两侧,所述升降导轴分别可滑动的套装在所述的升降导筒内;所述的托举板固定在所述升降导轴的上端,所述V型托架的底端固定在托举板的上端,所述的牛眼轴承包括多个,分别安装在V型托架的上端面,所述涡轮升降机的升降丝杠的顶端与托举板的底端固定连接。A bidirectional synchronous rotating clamping device for steel pipe cutting includes a lifting mechanism, and the lifting mechanism includes a turbine lifter, a lifting plate, a V-shaped bracket, a bull's-eye bearing, a lifting guide shaft and a lifting guide cylinder; the turbine The bottom ends of the elevator and the lifting guide cylinder are respectively fixedly installed on the bottom plate of the clamping installation frame, and the lifting guide cylinders are symmetrically distributed on both sides of the turbine lift, and the lifting guide shafts are respectively slidably set on the In the lifting guide cylinder; the lifting plate is fixed on the upper end of the lifting guide shaft, the bottom end of the V-shaped bracket is fixed on the upper end of the lifting plate, and the bull’s-eye bearing includes multiple, respectively Installed on the upper end surface of the V-shaped bracket, the top end of the lifting screw of the turbo lifter is fixedly connected with the bottom end of the lifting plate.
所述的夹紧机构包括微调机构,所述的微调机构包括微调导轨、微调进退板、微调进退丝杠、微调进退丝母、微调丝杠座和微调手轮;所述进退座的外端面的两侧设有微调导轨,所述微调导轨上设有微调刻度尺,所述微调进退板上设有微调丝杠进退槽;所述微调进退板的两侧设有滑板,滑板可移动的安装在微调导轨内;所述微调进退板的前端与所述的夹钳固定连接;The clamping mechanism includes a fine-tuning mechanism, and the fine-tuning mechanism includes a fine-tuning guide rail, a fine-tuning advancing and retreating plate, a fine-tuning advancing and retreating screw, a fine-tuning advancing and retreating nut, a fine-tuning screw seat and a fine-tuning hand wheel; the outer end surface of the advancing and retreating seat There are fine-tuning guide rails on both sides, and a fine-tuning scale is provided on the fine-tuning guide rails, and a fine-tuning lead screw advance and retreat groove is provided on the fine-tuning advance and retreat plate; slide plates are arranged on both sides of the fine-adjust advance and retreat plate, and the slide plate is movably installed on In the fine-tuning guide rail; the front end of the fine-tuning advance and retreat plate is fixedly connected with the clamp;
所述微调进退丝杠位于所述微调丝杠进退槽内,所述微调进退丝母固定安装在微调进退板的后端;所述的微调进退丝杠与所述的微调进退丝母螺接,微调进退丝杠的后端与所述的微调手轮固定连接;所述的微调丝杠座位于所述的微调手轮与微调进退板的后端之间,所述微调丝杠座的底端固定在进退座外侧面的后端;所述微调丝杠座上设有丝杠安装孔,所述微调进退丝杠的后部可转动的安装在所述的微调丝杠座的丝杠安装孔内。The fine-tuning advance and retreat lead screw is located in the fine-adjustment advance and retreat slot, and the fine-adjustment advance and retreat nut is fixedly installed on the rear end of the fine-adjustment advance and retreat plate; the fine-adjustment advance and retreat lead screw is screwed to the fine-adjustment advance and retreat nut, The rear end of the fine-tuning screw is fixedly connected to the fine-tuning handwheel; the fine-tuning screw seat is located between the fine-tuning handwheel and the rear end of the fine-tuning advance and retreat plate, and the bottom end of the fine-tuning screw seat It is fixed on the rear end of the outer surface of the advance and retreat seat; the fine adjustment screw seat is provided with a screw installation hole, and the rear part of the fine adjustment advance and retreat screw is rotatably installed in the screw installation hole of the fine adjustment screw seat Inside.
所述的夹钳采用V型卡钳口,所述夹钳的V型卡钳口的表面上设有若干锯齿。The clamp adopts a V-shaped caliper mouth, and several serrations are arranged on the surface of the V-shaped caliper mouth of the pliers.
一种钢管切割双向同步旋转夹紧装置包括翻转出料装置,翻转出料装置安装于旋转夹紧装置的前方,所述的翻转出料装置包括翻转动力机构、翻转托举机构、翻转底板和翻转底座;A two-way synchronous rotating clamping device for steel pipe cutting includes a turning and discharging device, which is installed in front of the rotating clamping device. The turning and discharging device includes a turning power mechanism, a turning lifting mechanism, a turning bottom plate and a turning base;
所述的翻转动力机构包括摆动气缸、摆动气缸底座、摆动连杆和翻转轴,所述的摆动气缸底座固定安装在翻转托举机构的底端,所述摆动气缸固定安装在所述的摆动气缸底座上,所述摆动连杆的下端与摆动气缸的活塞杆的前端铰链,所述摆动连杆的上端与翻转轴固定连接;The turning power mechanism includes a swing cylinder, a swing cylinder base, a swing connecting rod and a turning shaft, the swing cylinder base is fixedly installed on the bottom end of the turning lifting mechanism, and the swing cylinder is fixedly installed on the swing cylinder On the base, the lower end of the swing connecting rod is hinged with the front end of the piston rod of the swing cylinder, and the upper end of the swing connecting rod is fixedly connected with the turning shaft;
所述的翻转托举机构包括翻转涡轮升降机、翻转托板、翻转V型托架、翻转牛眼轴承、翻转升降导轴、翻转升降导筒和回转座,所述的翻转底板设有多块分别横向固定在所述的翻转底座上,所述的翻转升降导筒包括多个,分别安装在所述的翻转底板上,所述的翻转升降导轴可滑动的套装在所述的翻转升降导筒内,所述翻转升降导轴的上端与翻转托板的底端固定连接;所述的翻转涡轮升降机固定在所述的翻转底板上,所述翻转涡轮升降机的升降丝杠的顶端与翻转托板的底端固定连接;The flip lifting mechanism includes a flip turbine lifter, a flip pallet, a flip V-shaped bracket, a flip bull's-eye bearing, a flip lift guide shaft, a flip lift guide cylinder, and a swivel seat. Fixed horizontally on the turning base, the turning and lifting guide cylinder includes a plurality, which are respectively installed on the turning bottom plate, and the turning and lifting guide shaft is slidably set on the turning and lifting guide cylinder Inside, the upper end of the turning lifting guide shaft is fixedly connected with the bottom end of the turning pallet; the turning turbine lifter is fixed on the turning bottom plate, and the top of the lifting lead screw of the turning turbine lifter is connected to the turning supporting plate The bottom end of the fixed connection;
所述的回转座固定在所述翻转托板的上端,所述的翻转轴可转动的套装在所述的回转座上,所述翻转V型托架包括多个,翻转V型托架的底端固定在所述的翻转轴上,所述的翻转牛眼轴承包括多个,分别安装在翻转V型托架的上端面上。The revolving seat is fixed on the upper end of the turning support plate, the turning shaft is rotatably set on the turning seat, the turning V-shaped bracket includes a plurality, and the bottom of the turning V-shaped bracket The end is fixed on the turning shaft, and the turning bull's-eye bearing includes a plurality of bearings, which are installed on the upper end surface of the turning V-shaped bracket respectively.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、在利用等离子切割机对钢管的切割过程中,可以实现对钢管双向同步夹紧并带动旋转,使钢管切割过程更加高效。1. During the cutting process of the steel pipe by the plasma cutting machine, the two-way synchronous clamping of the steel pipe can be realized and the rotation can be driven, so that the cutting process of the steel pipe is more efficient.
2、本实用新型的夹紧机构设有微调夹紧机构,可以手动实现对钢管的夹紧程度,保证了夹紧质量。2. The clamping mechanism of the utility model is equipped with a fine-tuning clamping mechanism, which can manually realize the clamping degree of the steel pipe, thereby ensuring the clamping quality.
3、本实用新型的后端设有托举机构,托举机构可以在后端对钢管进行托举,可以减小钢管对夹紧安装框的作用力。3. The rear end of the utility model is equipped with a lifting mechanism, which can lift the steel pipe at the rear end, and can reduce the force of the steel pipe on the clamping installation frame.
4、本实用新型的前端设置翻转出料装置,可以实现被切断钢管的自动出料。4. The front end of the utility model is equipped with a flipping discharge device, which can realize the automatic discharge of the cut steel pipe.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为图1的正视图;Fig. 2 is the front view of Fig. 1;
图3为图1的后视图;Fig. 3 is the back view of Fig. 1;
图4为夹紧机构整体结构图;Fig. 4 is the overall structural diagram of the clamping mechanism;
图5为图4的后方视图;Fig. 5 is the rear view of Fig. 4;
图6为图4的拆分视图;Figure 6 is an exploded view of Figure 4;
图7为双向同步夹紧驱动连接机构结构正视图;Fig. 7 is a front view of the structure of the two-way synchronous clamping drive connection mechanism;
图8为托举机构整体结构视图;Figure 8 is a view of the overall structure of the lifting mechanism;
图9为图8的正视图;Fig. 9 is the front view of Fig. 8;
图10为翻转出料装置整体结构视图;Fig. 10 is a view of the overall structure of the turning and discharging device;
图11为图10的正视图;Figure 11 is a front view of Figure 10;
图12为图11中翻转动力机构处的A-A剖视图;Fig. 12 is the A-A cross-sectional view of the overturning power mechanism in Fig. 11;
图中:11.夹紧安装框;12.转盘机构;121夹料转盘;13.转盘驱动机构;131.转盘驱动电机;132.转盘驱动变速箱;133.转盘驱动齿轮;14.夹紧机构;1401.夹紧固定安装板;1402.进退气缸;1403.进退驱动座;1404.进退座;1405.同步齿轮;1406.同步轴;1407.导轴座;1408.微调导轨;1409.微调进退板;1410.夹钳;1411.微调进退丝杠;1412.微调进退丝母;1413.微调丝杠座;1414.微调手轮;1415.导向轴;15.双向同步夹紧驱动连接机构;151.第一万向联轴器;152.第二万向联轴器;153.第三万向联轴器;154.第四万向联轴器;155.第一连接杆;156.第二连接杆;157.第三连接杆;158.连接杆安装座;16.托举机构;161.涡轮升降机;162.托举板;163.V型托架;164.牛眼轴承;165.升降导轴;166.升降导筒;4.翻转出料装置;41.翻转动力机构;411.摆动气缸;412.摆动气缸底座;413.摆动连杆;414.翻转轴;42翻转托举机构;421.翻转托板;422.回转座;43.翻转底板;44.翻转底座。In the figure: 11. clamping installation frame; 12. turntable mechanism; 121 clamping turntable; 13. turntable drive mechanism; 131. turntable drive motor; 132. turntable drive gearbox; ; 1401. Clamping and fixing the mounting plate; 1402. Advance and retreat cylinder; 1403. Advance and retreat drive seat; 1404. Advance and retreat seat; Plate; 1410. Clamp; 1411. Fine-tuning lead screw; 1412. Fine-tuning screw nut; 1413. Fine-tuning screw seat; 1414. Fine-tuning handwheel; .the first universal coupling; 152. the second universal coupling; 153. the third universal coupling; 154. the fourth universal coupling; 155. the first connecting rod; 156. the second Connecting rod; 157. Third connecting rod; 158. Connecting rod mounting seat; 16. Lifting mechanism; 161. Turbine lifter; 162. Lifting plate; 163. V-shaped bracket; Guide shaft; 166. Lifting guide cylinder; 4. Overturning discharge device; 41. Overturning power mechanism; 411. Oscillating cylinder; 412. Oscillating cylinder base; 413. Oscillating connecting rod; 421. Overturn supporting plate; 422. Swivel seat; 43. Overturn bottom plate; 44. Overturn base.
具体实施方式detailed description
如图1至12所示,一种钢管切割双向同步旋转夹紧装置,用于夹紧并带动旋转需要被切割的钢管,钢管在本实用新型加持的前端被等离子切割机切断。一种钢管切割双向同步旋转夹紧装置包括夹紧安装框11、转盘机构12、夹紧机构14、双向同步夹紧驱动连接机构15、转盘驱动机构13、托举机构16和控制系统。As shown in Figures 1 to 12, a bidirectional synchronous rotating clamping device for steel pipe cutting is used to clamp and drive the steel pipe to be cut. The steel pipe is cut by the plasma cutting machine at the front end of the utility model. A bidirectional synchronous rotary clamping device for steel pipe cutting includes a clamping installation frame 11, a turntable mechanism 12, a clamping mechanism 14, a bidirectional synchronous clamping drive connection mechanism 15, a turntable drive mechanism 13, a lifting mechanism 16 and a control system.
所述的夹紧安装框11主要用于固定和安装本实用新型的其它装置,所述夹紧安装框11采用矩形框体结构,夹紧安装框11的中间纵向方向设有进料孔,所述的进料孔为圆形通孔,进料孔用于通过需要被切割的钢管;所述进料孔的前端设有转盘安装筒,所述的转盘安装筒用于安装所述的转盘机构12。The clamping installation frame 11 is mainly used for fixing and installing other devices of the present utility model. The clamping installation frame 11 adopts a rectangular frame structure, and the middle longitudinal direction of the clamping installation frame 11 is provided with a feeding hole. The feed hole is a circular through hole, and the feed hole is used to pass the steel pipe to be cut; the front end of the feed hole is provided with a turntable installation cylinder, and the turntable installation cylinder is used to install the turntable mechanism 12.
所述的转盘机构12用于带动所述的夹紧机构14和双向同步夹紧驱动连接机构15旋转,进而实现带动钢管旋转。所述的转盘机构12包括夹料转盘121,所述夹料转盘121采用圆盘形结构,夹料转盘121纵向方向上设有通孔,夹料转盘121中间的通孔用于通过钢管,夹料转盘121的通孔与所述的进料孔同轴;所述夹料转盘121的后端可旋转的安装在所述进料孔前端的转盘安装筒上,即夹料转盘121在转盘驱动机构13的驱动下绕所述的转盘安装筒同轴旋转;所述夹料转盘121的外周面上设有外轮齿,所述的外轮齿与转盘驱动机构13啮合。The turntable mechanism 12 is used to drive the clamping mechanism 14 and the two-way synchronous clamping drive connection mechanism 15 to rotate, thereby realizing the rotation of the steel pipe. The turntable mechanism 12 includes a material clamping turntable 121, the material clamping turntable 121 adopts a disc-shaped structure, the material clamping turntable 121 is provided with a through hole in the longitudinal direction, and the through hole in the middle of the material clamping turntable 121 is used to pass the steel pipe, clamp The through hole of the feeding turntable 121 is coaxial with the feed hole; the rear end of the feeding turntable 121 is rotatably mounted on the turntable mounting cylinder at the front end of the feeding hole, that is, the feeding turntable 121 is driven by the turntable. Driven by the mechanism 13, it rotates coaxially around the turntable installation cylinder; the outer peripheral surface of the material-clamping turntable 121 is provided with outer gear teeth, and the outer gear teeth are meshed with the turntable drive mechanism 13 .
所述的转盘驱动机构13用于驱动转盘机构12旋转,所述转盘驱动机构13安装在所述夹紧安装框11的上端。所述的转盘驱动机构13包括转盘驱动电机131、转盘驱动变速箱132和转盘驱动齿轮133,所述转盘驱动电机131的输出轴与转盘驱动变速箱132的输入轴连接,所述转盘驱动变速箱132的输出轴与所述转盘驱动齿轮133的输入轴连接;所述转盘驱动齿轮133与所述夹料转盘121的外周面上的外齿轮啮合。即转盘驱动电机131通过转盘驱动变速箱132驱动转盘驱动齿轮133,进而带动所述的夹料转盘121转动。The turntable drive mechanism 13 is used to drive the turntable mechanism 12 to rotate, and the turntable drive mechanism 13 is installed on the upper end of the clamping installation frame 11 . Described turntable drive mechanism 13 comprises turntable drive motor 131, turntable drive gearbox 132 and turntable drive gear 133, the output shaft of described turntable drive motor 131 is connected with the input shaft of turntable drive gearbox 132, and the turntable drive gearbox The output shaft of 132 is connected with the input shaft of the turntable driving gear 133; That is, the turntable drive motor 131 drives the turntable drive gear 133 through the turntable drive gearbox 132 , and then drives the material clamping turntable 121 to rotate.
所述的夹紧机构14用于夹紧通过夹紧安装框11的钢管,所述的夹紧机构14对称的安装在所述夹料转盘121外端的两侧,夹料转盘121外端两侧所述的夹紧机构14在对称的两个方向上实现对钢管加持。所述的夹紧机构14包括夹紧固定安装板1401、进退气缸1402、进退驱动座1403、进退座1404、同步齿轮1405、导轴座1407和微调夹紧机构;所述的微调夹紧机构包括微调导轨1408、微调进退板1409、夹钳1410、微调进退丝杠1411、微调进退丝母1412、微调丝杠座1413和微调手轮1414;所述的夹紧固定安装板1401固定在所述夹料转盘121的外端面上,主要对夹紧机构14起到固定安装作用,所述的进退气缸1402固定安装在夹紧固定安装板1401的外端侧,所述的进退驱动座1403的后端通过关节轴承与进退气缸1402的活塞杆的前端连接,所述的进退驱动座1403的前端与进退座1404连接,所述的进退驱动座1403用于驱动进退座1404的进退。The clamping mechanism 14 is used to clamp the steel pipe passing through the clamping installation frame 11. The clamping mechanism 14 is symmetrically installed on both sides of the outer end of the clamping turntable 121, and on both sides of the outer end of the clamping turntable 121. The clamping mechanism 14 implements clamping of the steel pipe in two symmetrical directions. The clamping mechanism 14 includes a clamping and fixing mounting plate 1401, an advancing and retreating cylinder 1402, an advancing and retreating drive seat 1403, an advancing and retreating seat 1404, a synchronous gear 1405, a guide shaft seat 1407 and a fine-tuning clamping mechanism; the described fine-tuning clamping mechanism includes Fine-tuning guide rail 1408, fine-tuning advancing and retreating plate 1409, clamp 1410, fine-tuning advancing and retreating screw 1411, fine-tuning advancing and retreating nut 1412, fine-tuning screw seat 1413 and fine-tuning handwheel 1414; The outer end surface of the material turntable 121 mainly plays a role of fixing and installing the clamping mechanism 14. The advance and retreat cylinder 1402 is fixedly installed on the outer end side of the clamping and fixing installation plate 1401, and the rear end of the advance and retreat driving seat 1403 The front end of the piston rod of the advance and retreat cylinder 1402 is connected through the joint bearing, and the front end of the advance and retreat drive seat 1403 is connected with the advance and retreat seat 1404, and the advance and retreat drive seat 1403 is used to drive the advance and retreat of the advance and retreat seat 1404.
所述夹紧固定安装板1401外端面的上下两侧对称固定安装所述的导轴座1407,所述的导轴座1407用于安装所述的进退座1404和同步齿轮1405;所述导轴座1407采用矩形块结构,所述导轴座1407的纵向方向设有导轴孔,所述的导轴孔用于安装进退座1404;所述导轴座1407的横向方向上设有同步齿安装孔,所述的同步齿安装孔与所述的导轴孔连通;所述的同步齿轮1405通过底座安装在导轴座1407上,同步齿轮1405的下端位于所述的同步齿安装孔内,且同步齿轮1405的下端伸入所述的导轴孔以内;所述同步齿轮1405设有同步轴1406,所述的同步轴1406固定安装在同步齿轮1405的轴向方向上,所述的同步轴1406用于与所述的双向同步夹紧驱动连接机构15连接。The upper and lower sides of the outer end surface of the clamping and fixing mounting plate 1401 are symmetrically fixed with the guide shaft seat 1407, and the guide shaft seat 1407 is used to install the advance and retreat seat 1404 and the synchronous gear 1405; the guide shaft The seat 1407 adopts a rectangular block structure, and the longitudinal direction of the guide shaft seat 1407 is provided with a guide shaft hole, and the described guide shaft hole is used to install the advancing and retreating seat 1404; hole, the synchronous tooth installation hole communicates with the guide shaft hole; the synchronous gear 1405 is installed on the guide shaft seat 1407 through the base, and the lower end of the synchronous gear 1405 is located in the synchronous tooth installation hole, and The lower end of the synchronous gear 1405 extends into the guide shaft hole; the synchronous gear 1405 is provided with a synchronous shaft 1406, and the synchronous shaft 1406 is fixedly installed on the axial direction of the synchronous gear 1405, and the synchronous shaft 1406 It is used to connect with the above-mentioned two-way synchronous clamping drive connection mechanism 15 .
所述的进退座1404用于推进所述的夹钳1410夹紧钢管,所述进退座1404的后端与所述进退驱动座1403的前端连接;所述进退座1404的底部两侧设有导向轴1415,所述导向轴1415上设有导向齿条,所述的导向轴1415安装在所述的导轴孔内,所述的导向齿条与所述的同步齿轮1405啮合传动;进退座1404进退的过程中带动所述的导向轴1415在导轴孔内移动,进而导向轴1415带动所述的同步齿轮1405转动,从而实现同步轴1406的转动。所述进退座1404的外端面的两侧设有微调导轨1408,所述的微调导轨1408用于安装所述的微调进退板1409,一侧所述的微调导轨1408上设有微调刻度尺,所述的微调刻度尺用于标示微调进退板1409移动的位移,以保证两侧所述的微调进退板1409进退位移大小相等。The advance and retreat seat 1404 is used to push the clamp 1410 to clamp the steel pipe, the rear end of the advance and retreat seat 1404 is connected with the front end of the advance and retreat drive seat 1403; Shaft 1415, the guide shaft 1415 is provided with a guide rack, the guide shaft 1415 is installed in the guide shaft hole, the guide rack is meshed with the synchronous gear 1405 for transmission; the advance and retreat seat 1404 During the forward and backward process, the guide shaft 1415 is driven to move in the guide shaft hole, and then the guide shaft 1415 drives the synchronous gear 1405 to rotate, thereby realizing the rotation of the synchronous shaft 1406 . Both sides of the outer end face of the advancing and retreating seat 1404 are provided with fine-tuning guide rails 1408, and the described fine-tuning guide rails 1408 are used for installing the described fine-tuning advance and retreat plate 1409. The fine-tuning scale described above is used to mark the displacement of the fine-tuning advance and retreat plate 1409, so as to ensure that the advance and retreat displacements of the fine-adjustment advance and retreat plates 1409 on both sides are equal in size.
所述的微调进退板1409用于带动所述的夹钳1410进退,所述微调进退板1409采用矩形结构,所述微调进退板1409上设有微调丝杠进退槽;所述微调进退板1409的两侧设有滑板,滑板可移动的安装在进退座1404上的微调导轨1408内,即微调进退板1409可滑动的在进退座1404上实现移动;所述的夹钳1410固定安装在微调进退板1409的前端,所述夹钳1410的外端面与微调进退板1409固定连接,进退座1404推动所述的夹钳1410向内移动,实现夹钳1410对钢管的夹紧。The fine-tuning advance and retreat plate 1409 is used to drive the clamp 1410 to advance and retreat. The fine-adjustment advance and retreat plate 1409 adopts a rectangular structure. Sliding boards are provided on both sides, and the sliding boards are movably installed in the fine-tuning guide rail 1408 on the advancing and retreating seat 1404, that is, the fine-tuning advancing and retreating plate 1409 is slidable to move on the advancing and retreating seat 1404; the clamp 1410 is fixedly installed on the fine-tuning advancing and retreating plate The front end of 1409, the outer end surface of the clamp 1410 is fixedly connected with the fine-tuning advance and retreat plate 1409, and the advance and retreat seat 1404 pushes the clamp 1410 to move inward, so as to realize the clamping of the steel pipe by the clamp 1410.
所述微调进退丝杠1411位于所述微调丝杠进退槽内,所述微调进退丝母1412固定安装在微调进退板1409的后端且微调进退丝母1412穿透微调进退板1409的后端;所述的微调进退丝杠1411与所述的微调进退丝母1412螺接,微调进退丝杠1411的后端与所述的微调手轮1414固定连接;所述的微调丝杠座1413位于所述的微调手轮1414与微调进退板1409的后端之间,且与微调手轮1414和微调进退板1409的后端之间留有间隙,所述微调丝杠座1413的底端固定在进退座1404外侧面的后端;所述微调丝杠座1413上设有丝杠安装孔,所述微调进退丝杠1411的后部可转动的安装在所述的微调丝杠座1413的丝杠安装孔内,但微调进退丝杠1411不可在微调丝杠座1413内前后移动。The fine adjustment lead screw 1411 is located in the fine adjustment lead screw advance and retreat groove, the fine adjustment advance and retreat screw nut 1412 is fixedly installed on the rear end of the fine adjustment advance and retreat plate 1409 and the fine adjustment advance and retreat screw nut 1412 penetrates the rear end of the fine adjustment advance and retreat plate 1409; The fine-tuning advance and retreat lead screw 1411 is screwed with the fine-adjustment advance and retreat nut 1412, and the rear end of the fine-adjustment advance and retreat lead screw 1411 is fixedly connected with the fine-adjustment handwheel 1414; the fine-adjustment lead screw seat 1413 is located on the Between the fine adjustment handwheel 1414 and the rear end of the fine adjustment advance and retreat plate 1409, and leave a gap between the fine adjustment hand wheel 1414 and the rear end of the fine adjustment advance and retreat plate 1409, the bottom end of the fine adjustment screw seat 1413 is fixed on the advance and retreat seat The rear end of the outer surface of 1404; the fine-tuning screw seat 1413 is provided with a screw mounting hole, and the rear part of the fine-tuning advance and retreat screw 1411 is rotatably installed in the screw mounting hole of the fine-tuning screw seat 1413 Inside, but the fine-tuning leading screw 1411 cannot move back and forth in the fine-tuning screw seat 1413.
当需要使夹钳1410对钢管夹紧程度进行调节时,通过旋转微调手轮1414转动微调进退丝杠1411,由于微调进退丝杠1411受到微调丝杠座1413的限位作用,因此微调进退丝母1412将沿微调进退丝杠1411移动,进而带动所述的微调进退板1409移动,从而微调进退板1409带动所述的夹钳1410进退,实现对钢管夹紧程度的调节。所述的夹钳1410采用V型卡钳口,所述夹钳1410的V型卡钳口的表面上设有若干锯齿。When it is necessary to adjust the clamping degree of the steel pipe by the clamp 1410, the fine adjustment screw 1411 is rotated by rotating the fine adjustment hand wheel 1414. Since the fine adjustment screw 1411 is limited by the fine adjustment screw seat 1413, the fine adjustment screw nut 1412 will move along the fine adjustment advancing and retreating lead screw 1411, and then drive the fine adjustment advancing and retreating plate 1409 to move, thus the fine adjusting advancing and retreating plate 1409 drives the described clamp 1410 to advance and retreat to realize the adjustment of the clamping degree of the steel pipe. The clamp 1410 adopts a V-shaped jaw, and the surface of the V-shaped jaw of the clamp 1410 is provided with several serrations.
所述的双向同步夹紧驱动连接机构15用于实现夹料转盘121两侧夹紧机构14对钢管的同步夹紧或松弛,双向同步夹紧驱动连接机构15的两端分别与夹料转盘121两侧夹紧机构14上的同步轴1406连接。The two-way synchronous clamping driving connection mechanism 15 is used to realize the synchronous clamping or loosening of the steel pipes by the clamping mechanisms 14 on both sides of the material clamping turntable 121. The synchronous shaft 1406 on the clamping mechanism 14 on both sides is connected.
所述的双向同步夹紧驱动连接机构15包括第一万向联轴器151、第二万向联轴器152、第三万向联轴器153、第四万向联轴器154、第一连接杆155、第二连接杆156、第三连接杆157和连接杆安装座158;所述的连接杆安装座158固定安装在所述的夹料转盘121的外端面上,所述的连接杆安装座158的对称轴与所述夹料转盘121两侧的夹紧机构14的对称轴重合,即连接杆安装座158位于夹料转盘121两侧的夹紧机构14的中间位置;所述的第三连接杆157可转动的安装在所述的连接杆安装座158上,所述的第三万向联轴器153和第四万向联轴器154分别与第三连接杆157的两端连接;所述的第一万向联轴器151和第二万向联轴器152分别与夹料转盘121两侧夹紧机构14上的同步轴1406连接,所述的第一万向联轴器151通过第一连接杆155与所述的第三万向联轴器153连接,所述的第二万向联轴器152通过第二连接杆156与所述的第四万向联轴器154连接。The two-way synchronous clamping drive connection mechanism 15 includes a first universal joint 151, a second universal joint 152, a third universal joint 153, a fourth universal joint 154, a first Connecting rod 155, the second connecting rod 156, the third connecting rod 157 and connecting rod mounting seat 158; the connecting rod mounting seat 158 is fixedly installed on the outer end face of the described clamping turntable 121, and the connecting rod The axis of symmetry of the mounting seat 158 coincides with the axis of symmetry of the clamping mechanism 14 on both sides of the material clamping turntable 121, that is, the connecting rod mounting seat 158 is located in the middle of the clamping mechanism 14 on both sides of the material clamping turntable 121; The third connecting rod 157 is rotatably mounted on the connecting rod mount 158, and the third universal joint 153 and the fourth universal joint 154 are respectively connected to the two ends of the third connecting rod 157. Connection; the first universal joint 151 and the second universal joint 152 are respectively connected with the synchronous shaft 1406 on the clamping mechanism 14 on both sides of the clamping turntable 121, and the first universal joint The device 151 is connected with the third universal joint 153 through the first connecting rod 155, and the second universal joint 152 is connected with the fourth universal joint through the second connecting rod 156. 154 connections.
由于双向同步夹紧驱动连接机构15的两端的第一万向联轴器151和第二万向联轴器152分别与两侧对称的夹紧机构14的同步轴1406连接;所以,一端夹紧机构14的进退座1404进退带动同步轴1406的转动时,可以通过双向同步夹紧驱动连接机构15驱动另一端夹紧机构14的同步轴1406的转动,从而另一端同步轴1406通过导向轴1415带动其进退座1404进退,从而实现夹紧机构14在两端同步对钢管进行夹紧或松弛。Because the first universal joint 151 and the second universal joint 152 at the two ends of the two-way synchronous clamping drive connection mechanism 15 are respectively connected with the synchronous shaft 1406 of the clamping mechanism 14 which is symmetrical on both sides; When the advance and retreat seat 1404 of the mechanism 14 advances and retreats to drive the rotation of the synchronous shaft 1406, the synchronous shaft 1406 of the clamping mechanism 14 at the other end can be driven to rotate through the two-way synchronous clamping drive connection mechanism 15, so that the synchronous shaft 1406 at the other end is driven by the guide shaft 1415. The advance and retreat seat 1404 advances and retreats, so that the clamping mechanism 14 simultaneously clamps or relaxes the steel pipe at both ends.
所述的托举机构16安装在所述夹紧安装框11的后端的底板上,所述的托举机构16用于托举需要被切割的钢管。所述的托举机构16包括涡轮升降机161、托举板162、V型托架163、牛眼轴承164、升降导轴165和升降导筒166,所述的涡轮升降机161和升降导筒166的底端分别固定安装在夹紧安装框11的底板上,所述夹紧安装框11的底板上设有通孔,能够使升降导轴165的底端和涡轮升降机161的升降丝杠的底端顺利通过;所述的升降导筒166对称分布在涡轮升降机161的两侧,所述升降导轴165分别可滑动的套装在所述的升降导筒166内;所述的托举板162固定在所述升降导轴165的上端,所述V型托架163的底端固连在托举板162的上端,所述的牛眼轴承164包括多个,分别安装在V型托架163的上端面,由于牛眼轴承164的安装可以使钢管在V型托架163上容易旋转;所述涡轮升降机161的升降丝杠的顶端与托举板162的底端固定连接,托举机构16对钢管的托举高度,可通过所述的涡轮升降机161调节。所述涡轮升降机161的动力输入轴通过变速箱与驱动电机连接。The lifting mechanism 16 is installed on the bottom plate at the rear end of the clamping installation frame 11, and the lifting mechanism 16 is used for lifting the steel pipe to be cut. The lifting mechanism 16 includes a turbine lifter 161, a lifting plate 162, a V-shaped bracket 163, a bull's-eye bearing 164, a lifting guide shaft 165 and a lifting guide cylinder 166, and the turbine lifter 161 and the lifting guide cylinder 166 The bottom ends are fixedly installed on the base plate of the clamping installation frame 11 respectively, and the base plate of the clamping installation frame 11 is provided with a through hole, which can make the bottom end of the lifting guide shaft 165 and the bottom end of the lifting screw of the turbine lifter 161 Passed smoothly; the lifting guide cylinder 166 is symmetrically distributed on both sides of the turbine lift 161, and the lifting guide shafts 165 are respectively slidably set in the lifting guide cylinder 166; the lifting plate 162 is fixed on The upper end of the lifting guide shaft 165 and the bottom end of the V-shaped bracket 163 are fixedly connected to the upper end of the lifting plate 162, and the bull's-eye bearing 164 includes a plurality, which are installed on the V-shaped bracket 163 respectively. On the end face, due to the installation of the bull's-eye bearing 164, the steel pipe can be easily rotated on the V-shaped bracket 163; The lifting height can be adjusted by the turbo lifter 161. The power input shaft of the turbo lifter 161 is connected with the driving motor through a gearbox.
本实用新型的前端还可以设置翻转出料装置,夹紧安装框11处切断的钢管,通过翻转出料装置将切割后的钢管翻转运出,所述的翻转出料装置4包括翻转动力机构41、翻转托举机构42、翻转底板43和翻转底座44。The front end of the utility model can also be equipped with a turning and discharging device, which clamps the steel pipe cut off at the installation frame 11, and the cut steel pipe is turned over and transported out by the turning and discharging device. The turning and discharging device 4 includes a turning power mechanism 41 , Overturn lifting mechanism 42, overturn bottom plate 43 and overturn base 44.
所述的翻转动力机构41用于驱动翻转托举机构42的翻转,它包括摆动气缸411、摆动气缸底座412、摆动连杆413和翻转轴414,所述的摆动气缸底座412固定安装在翻转托举机构42的底端,所述摆动气缸411固定安装在所述的摆动气缸底座412上,所述摆动连杆413的下端与摆动气缸411的活塞杆的前端铰链,所述摆动连杆413的上端与翻转轴414固定连接,所述翻转轴414安装在翻转托举机构42上。The turning power mechanism 41 is used to drive the turning of the turning lifting mechanism 42, and it includes a swing cylinder 411, a swing cylinder base 412, a swing connecting rod 413 and a turning shaft 414, and the swing cylinder base 412 is fixedly mounted on the turning support. The bottom end of the lifting mechanism 42, the swing cylinder 411 is fixedly installed on the swing cylinder base 412, the lower end of the swing connecting rod 413 is hinged with the front end of the piston rod of the swing cylinder 411, and the swing connecting rod 413 The upper end is fixedly connected with the turning shaft 414 , and the turning shaft 414 is installed on the turning lifting mechanism 42 .
所述的翻转托举机构42包括涡轮升降机161、翻转托板421、V型托架163、牛眼轴承164、升降导轴165、升降导筒166和回转座422,所述翻转托举机构42中安装的涡轮升降机161、V型托架163、牛眼轴承164、升降导轴165和升降导筒166与所述夹紧安装框11上托举机构16安装的涡轮升降机161、V型托架163、牛眼轴承164、升降导轴165和升降导筒166结构相同。The overturn lifting mechanism 42 includes a turbine lifter 161, an overturning pallet 421, a V-shaped bracket 163, a bull's-eye bearing 164, a lifting guide shaft 165, a lifting guide cylinder 166 and a revolving seat 422, and the overturning lifting mechanism 42 The turbine lifter 161, V-shaped bracket 163, bull's-eye bearing 164, lifting guide shaft 165 and lifting guide cylinder 166 installed in the middle and the turbine lifter 161, V-shaped bracket installed on the lifting mechanism 16 on the clamping installation frame 11 163, bull's-eye bearing 164, lifting guide shaft 165 and lifting guide cylinder 166 structures are identical.
所述的翻转底板43设有多块,分别横向固定在所述的翻转底座44上,所述的翻转底板43主要用于固定和安装所述的翻转托举机构42。所述的升降导筒166包括多个,分别安装在所述的翻转底板43上,所述的升降导轴165可滑动的套装在所述的升降导筒166内,所述升降导轴165的上端与翻转托板421的底端固定连接;所述的涡轮升降机161固定在所述的翻转底板43上,所述涡轮升降机161的升降丝杠的顶端与翻转托板421的底端固定连接,翻转托举机构42对钢管的托举高度,可通过所述的涡轮升降机161调节,以实现翻转托举机构42对钢管的托举高度与所述旋转夹紧装置1中的钢管高度保持一致。所述涡轮升降机161的动力输入轴通过变速箱与涡轮升降机161的驱动电机连接。The overturning bottom plate 43 is provided with multiple pieces, which are fixed laterally on the overturning base 44 respectively, and the overturning bottom plate 43 is mainly used for fixing and installing the overturning lifting mechanism 42 . The lifting guide cylinder 166 includes a plurality, which are installed on the flip base plate 43 respectively, and the lifting guide shaft 165 is slidably sleeved in the lifting guide cylinder 166, and the lifting guide shaft 165 The upper end is fixedly connected with the bottom end of the overturning pallet 421; the turbo lifter 161 is fixed on the described overturning base plate 43, and the top of the lifting screw of the turbo lifter 161 is fixedly connected with the bottom end of the overturning pallet 421, The lifting height of the steel pipe by the turning and lifting mechanism 42 can be adjusted by the turbine lifter 161 so that the lifting height of the steel pipe by the turning and lifting mechanism 42 is consistent with the height of the steel pipe in the rotary clamping device 1 . The power input shaft of the turbo lifter 161 is connected with the driving motor of the turbo lifter 161 through a gearbox.
所述的回转座422固定在所述翻转托板421的上端,所述的翻转轴414可转动的套装在所述的回转座422上,所述的翻转托举机构42中的V型托架163包括多个,V型托架163的底端固定在所述的翻转轴414上,所述的V型托架163位于两个相邻相近的回转座422之间,回转座422不仅用于安装翻转轴414,而且可以用于承接V型托架163承受的来自钢管的压力;所述的牛眼轴承164包括多个,分别安装在V型托架163的上端面上,牛眼轴承164可方便钢管在V型托架163上的旋转。The swivel seat 422 is fixed on the upper end of the turning support plate 421, the turning shaft 414 is rotatably set on the turning seat 422, and the V-shaped bracket in the turning lifting mechanism 42 163 comprises a plurality of, the bottom end of V-shaped bracket 163 is fixed on the described turning shaft 414, and described V-shaped bracket 163 is positioned between two adjacent revolving bases 422, and revolving base 422 is not only used for The overturn shaft 414 is installed, and can be used to accept the pressure from the steel pipe that the V-shaped bracket 163 bears; the bull's-eye bearing 164 includes a plurality, which are installed on the upper end surface of the V-shaped bracket 163 respectively, and the bull's-eye bearing 164 It can facilitate the rotation of the steel pipe on the V-shaped bracket 163 .
所述的控制系统用于实现本实用新型的智能化执行,所述的控制系统包括控制器、控制面板和电机驱动模块,所述的控制器采用PLC,所述控制面板上设有控制按钮,所述控制面板的信号输入端与所述控制器的信号输入端电连接,所述控制信号的输出端与所述的电机驱动模块的信号输入端电连接,所述电机驱动模块的信号输出端与转盘驱动电机131、涡轮升降机161的驱动电机电连接。The control system is used to realize the intelligent execution of the utility model. The control system includes a controller, a control panel and a motor drive module. The controller adopts PLC, and the control panel is provided with control buttons. The signal input end of the control panel is electrically connected to the signal input end of the controller, the output end of the control signal is electrically connected to the signal input end of the motor drive module, and the signal output end of the motor drive module It is electrically connected with the drive motor of the turntable drive motor 131 and the turbo lifter 161 .
本实用新型的工作过程为,将需要被切割的钢管安装在夹紧安装框11的进料孔内,通过夹紧机构14对钢管进行夹紧,并通过微调夹紧机构对钢管的夹紧程度手动微调,当钢管完全夹紧后,开启等离子切割机,通过转盘驱动机构13带动钢管旋转一周,等离子切割机将钢管进行切断,切断后的前段钢管将通过翻转托举机构42翻转运出。切断完毕后,在夹紧机构14气缸的作用下,松开对钢管的加持,然后,将钢管向前移动到一定距离后,再次通过夹紧机构14对钢管进行夹紧,开启等离子切割机对钢管进行切割。如此反复工作,将一根长管切割成定长的短管。The working process of the utility model is that the steel pipe to be cut is installed in the feed hole of the clamping installation frame 11, the steel pipe is clamped by the clamping mechanism 14, and the clamping degree of the steel pipe is finely adjusted by the clamping mechanism. Manual fine-tuning, when the steel pipe is fully clamped, the plasma cutting machine is turned on, and the steel pipe is driven to rotate one circle by the turntable drive mechanism 13, and the plasma cutting machine cuts the steel pipe, and the cut front steel pipe will be turned over and transported out by the turning lifting mechanism 42. After the cutting is completed, under the action of the cylinder of the clamping mechanism 14, the support to the steel pipe is loosened, and then, after the steel pipe is moved forward to a certain distance, the steel pipe is clamped again by the clamping mechanism 14, and the plasma cutting machine is turned on. Steel pipes are cut. Working repeatedly in this way, a long tube is cut into short tubes of fixed length.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,在本实用新型技术方案的基础上,本领域技术人员不需要付出创造性的劳动即可做出的各种修改或变形仍在本实用新型的保护范围内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it is not a limitation to the scope of protection of the utility model. On the basis of the technical solution of the utility model, those skilled in the art can make Various modifications or deformations are still within the protection scope of the present utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106238887A (en) * | 2016-09-30 | 2016-12-21 | 山东省计算中心(国家超级计算济南中心) | A kind of steel pipe cutting bi-directional synchronization rotating clamp |
CN107971643A (en) * | 2017-12-07 | 2018-05-01 | 郭斌 | A kind of cutter device of rail for equipment of railway transportation manufacture |
CN110328423A (en) * | 2019-08-02 | 2019-10-15 | 安阳工学院 | A kind of the half-bridge welder and welding method of self-centering clamping |
CN111451601A (en) * | 2020-04-30 | 2020-07-28 | 中国航发航空科技股份有限公司 | Automatic rotary welding device for bending type pipe fittings |
-
2016
- 2016-09-30 CN CN201621100598.2U patent/CN206169474U/en not_active Withdrawn - After Issue
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106238887A (en) * | 2016-09-30 | 2016-12-21 | 山东省计算中心(国家超级计算济南中心) | A kind of steel pipe cutting bi-directional synchronization rotating clamp |
CN106238887B (en) * | 2016-09-30 | 2018-04-06 | 山东省计算中心(国家超级计算济南中心) | A kind of steel pipe cuts bi-directional synchronization rotating clamp |
CN107971643A (en) * | 2017-12-07 | 2018-05-01 | 郭斌 | A kind of cutter device of rail for equipment of railway transportation manufacture |
CN110328423A (en) * | 2019-08-02 | 2019-10-15 | 安阳工学院 | A kind of the half-bridge welder and welding method of self-centering clamping |
CN110328423B (en) * | 2019-08-02 | 2021-04-13 | 安阳工学院 | A kind of automatic centering and clamping half bridge welding device and welding method |
CN111451601A (en) * | 2020-04-30 | 2020-07-28 | 中国航发航空科技股份有限公司 | Automatic rotary welding device for bending type pipe fittings |
CN111451601B (en) * | 2020-04-30 | 2022-06-10 | 中国航发航空科技股份有限公司 | Automatic rotary welding device for bending type pipe fittings |
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