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CN206168010U - Active sand filter - Google Patents

Active sand filter Download PDF

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Publication number
CN206168010U
CN206168010U CN201620835937.5U CN201620835937U CN206168010U CN 206168010 U CN206168010 U CN 206168010U CN 201620835937 U CN201620835937 U CN 201620835937U CN 206168010 U CN206168010 U CN 206168010U
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sand
dirty
filter
riser
water
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张传兵
侯亚平
徐漫漫
崔珊珊
许昌
赵金中
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Huaxia Bishui Environmental Protection Technology Co Ltd
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Zhengzhou Bishui Environmental Protection Technology Co Ltd
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Abstract

本实用新型公开了一种活性砂过滤器,包括过滤器支座,过滤器支座上设有过滤器本体,所述过滤器本体包括壳体,壳体的外部设有至少两个对称的挂环,壳体上部设有脏水出口、原水进口和滤液出口,壳体的底部设有滤砂出口,壳体内部中心处设有污砂提升管,污砂提升管的下端连接空气提升泵,污砂提升管的顶部两侧设有洗砂器,污砂提升管的上端设有集水器,集水器上端设有与集水器连通的防溅帽,集水器连接脏水出口;污砂提升管的外周、于壳体的内部设有与原水进口连接的布水器,布水器的下端的污砂提升管的外周设有滤砂导向装置;所述污砂提升管的由内到外依次为刚玉陶瓷、过渡层和钢。本实用新型结构简单、占地面积小、过滤效果好。

The utility model discloses an active sand filter, which comprises a filter support, a filter body is arranged on the filter support, the filter body includes a shell, and at least two symmetrical hanging The upper part of the shell is provided with a dirty water outlet, raw water inlet and filtrate outlet, the bottom of the shell is provided with a filter sand outlet, and the center of the inside of the shell is provided with a dirty sand lift pipe, and the lower end of the dirty sand lift pipe is connected to an air lift pump. There are sand washers on both sides of the top of the dirty sand riser, and a water collector at the upper end of the dirty sand riser. The upper end of the water collector is provided with an anti-splash cap connected to the water collector, and the water collector is connected to the dirty water outlet; The outer periphery of the dirty sand riser and the inside of the shell are provided with a water distributor connected to the raw water inlet, and the outer periphery of the dirty sand riser at the lower end of the water distributor is provided with a filter sand guiding device; the dirty sand riser is composed of From inside to outside are corundum ceramics, transition layer and steel. The utility model has the advantages of simple structure, small occupied area and good filtering effect.

Description

一种活性砂过滤器An active sand filter

技术领域technical field

本实用新型属于水处理设备技术领域,具体涉及一种活性砂过滤器。The utility model belongs to the technical field of water treatment equipment, in particular to an active sand filter.

背景技术Background technique

高效活性砂过滤器是一种集絮凝、澄清、过滤和生物处理功能为一体的连续式运行处理设备,广泛应用于饮用水、工业用水、污水深度处理及中水回用处理领域。活性砂过滤器(又称连续流砂过滤器)采用升流式流动床过滤原理和单一均质滤料,过滤与洗砂同时进行,能够24小时连续自动运行,无需停机反冲洗,巧妙的提砂和洗砂结构代替了传统大功率反冲洗系统,能耗极低,无需维护,管理简便,可无人值守。但是现有的过滤器结构单一,难以满足实际使用需要。High-efficiency active sand filter is a continuous operation treatment equipment integrating flocculation, clarification, filtration and biological treatment functions. It is widely used in the fields of drinking water, industrial water, sewage advanced treatment and reclaimed water reuse treatment. The active sand filter (also known as the continuous flow sand filter) adopts the principle of upflow fluidized bed filtration and a single homogeneous filter material. The filtration and sand washing are carried out at the same time. It can run continuously and automatically for 24 hours without stopping for backwashing, and it can lift sand skillfully. And the sand washing structure replaces the traditional high-power backwashing system, with extremely low energy consumption, no maintenance, easy management, and unattended operation. However, the existing filters have a single structure and are difficult to meet the needs of actual use.

实用新型内容Utility model content

本实用新型的目的在于提供一种活性砂过滤器。The purpose of the utility model is to provide an active sand filter.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种活性砂过滤器,包括过滤器支座,过滤器支座上设有过滤器本体,所述过滤器本体包括壳体,壳体的外部设有至少两个对称的挂环,壳体上部设有脏水出口、原水进口和滤液出口,壳体的底部设有滤砂出口,壳体内部中心处设有污砂提升管,污砂提升管的下端连接空气提升泵,污砂提升管的顶部两侧设有洗砂器,污砂提升管的上端设有集水器,集水器上端设有与集水器连通的防溅帽,集水器连接脏水出口;污砂提升管的外周、于壳体的内部设有与原水进口连接的布水器,布水器的下端的污砂提升管的外周设有滤砂导向装置;所述污砂提升管的由内到外依次为刚玉陶瓷、过渡层和钢。An active sand filter, comprising a filter support, a filter body is provided on the filter support, the filter body includes a shell, at least two symmetrical hanging rings are arranged outside the shell, and the upper part of the shell There is a dirty water outlet, a raw water inlet and a filtrate outlet. The bottom of the shell is provided with a filter sand outlet. The center of the inside of the shell is provided with a dirty sand lift pipe. The lower end of the dirty sand lift pipe is connected to the air lift pump. There are sand washers on both sides of the top, a water collector on the upper end of the dirty sand riser, and a splash-proof cap connected to the water collector on the upper end of the water collector, and the water collector is connected to the dirty water outlet; The outer periphery and the interior of the shell are provided with a water distributor connected to the raw water inlet, and the outer periphery of the dirty sand riser at the lower end of the water distributor is provided with a filter sand guide device; Corundum ceramic, transition layer and steel.

优选的,污砂提升管是采用自蔓燃高温离合合成法制成的污砂提升管,解决了活性砂过滤器中的污砂提升管由玻璃钢管制成,联接处必须手工糊制,制作工艺复杂得问题,同时解决了在制作过程中树脂的刺激性味道难以忍受,打磨、切割时的粉尘对环境和工人的身体健康不利,树脂易燃,对安全也存在较大的威胁的问题;所述刚玉陶瓷是在2200℃以上的温度下得到的刚玉陶瓷;所述过渡层为本领域技术人员所知技术,故此处不再赘述。Preferably, the dirty sand riser is a dirty sand riser made by the self-propagating high-temperature clutch synthesis method, which solves the problem that the dirty sand riser in the active sand filter is made of glass steel pipes, and the joints must be pasted by hand, and the manufacturing process is complicated. At the same time, it solves the unbearable irritating taste of the resin during the production process, the dust during grinding and cutting is not good for the environment and the health of the workers, and the resin is flammable, which also poses a greater threat to safety; said Corundum ceramics are corundum ceramics obtained at a temperature above 2200° C.; the transition layer is a technology known to those skilled in the art, so details will not be repeated here.

本实用新型采用陶瓷复合管具有以下优点:The utility model adopts the ceramic composite tube and has the following advantages:

1、耐磨性好,陶瓷复合管由于内衬层为刚玉陶瓷(a-AL2O3),莫氏硬度可达9.0相当于HRC90以上。因此对冶金、电力、矿山、煤炭等行业所输送的磨削性介质均具有高耐磨性。经工业运行证实:其耐磨寿命是淬火钢的十倍甚至几十倍。1. Good wear resistance. Since the inner lining of the ceramic composite pipe is corundum ceramic (a-AL 2 O 3 ), the Mohs hardness can reach 9.0, which is equivalent to above HRC90. Therefore, it has high wear resistance to the abrasive media transported in metallurgy, electric power, mining, coal and other industries. It has been confirmed by industrial operation that its wear life is ten times or even dozens of times that of hardened steel.

2、运行阻力小,陶瓷复合管由于内表面光滑、且永不锈蚀,也不象无缝钢管内表面有凸状螺旋线存在。经有关检测单位对内表面粗糙度及清水阻力特性测试,其内表面光滑度优于任何金属管道,清阻力系数为0.0193,比无缝管稍低。因此该管具有运行阻力小等特点,可减少运行费用。2. The running resistance is small. Because the inner surface of the ceramic composite pipe is smooth and never rusted, there is no convex helix on the inner surface of the seamless steel pipe. According to the test of inner surface roughness and clean water resistance characteristics by relevant testing units, the inner surface smoothness is better than any metal pipe, and the clear resistance coefficient is 0.0193, which is slightly lower than seamless pipes. Therefore, the tube has the characteristics of small running resistance and can reduce operating costs.

3、耐腐蚀、防结垢,由于该钢陶瓷层为(a-AL2O3),属中性特质。因此具有耐酸碱和耐海水腐蚀,并同时具有防垢等特性。3. Anti-corrosion and anti-scaling, because the steel ceramic layer is (a-AL 2 O 3 ), which is neutral. Therefore, it has acid and alkali resistance and seawater corrosion resistance, and also has anti-scaling and other characteristics.

4、陶瓷复合管重量轻,价格适宜。比同内径的铸石管重量轻50%;比耐磨合金管重量轻20-30%,且耐磨、耐蚀性好,因为使用寿命长,从而支吊架费用、搬运费、安装费以及运行费用降低。经有关设计院和施工单位工程预算和工程实际比较,该管工程造价与铸石相当,与耐磨合金管相比,工程造价下降20%左右,同时安装施工方便,由于该管重量轻,且焊接性能好。因此可采用焊接、法兰、快速联结等方式,施工安装方便,且可减少安装费用。4. The ceramic composite tube is light in weight and affordable. It is 50% lighter than cast stone pipes with the same inner diameter; 20-30% lighter than wear-resistant alloy pipes, and has good wear resistance and corrosion resistance. Operating costs are reduced. According to the comparison between the project budget and the actual project of the relevant design institutes and construction units, the project cost of the pipe is equivalent to that of cast stone. Compared with the wear-resistant alloy pipe, the project cost is reduced by about 20%. At the same time, the installation and construction are convenient. Good welding performance. Therefore, welding, flange, quick coupling and other methods can be used, which is convenient for construction and installation, and can reduce installation costs.

本实用新型与传统技术相比,集絮凝、沉淀、过滤处理于一体,简化了传统工艺处理的流程,结构简单,占地面积小。在运行过程中无任何转动部件、故障率低、维护费用低,其不需要絮凝池、澄清池等设施,过滤器利用率高,一次性投资低,滤料清洁及时,保证稳定、过滤效果好。Compared with the traditional technology, the utility model integrates flocculation, sedimentation and filtration treatment, simplifies the process of the traditional process, has a simple structure, and occupies a small area. There are no rotating parts during operation, low failure rate and low maintenance cost. It does not require flocculation tanks, clarification tanks and other facilities. The filter utilization rate is high, the one-time investment is low, and the filter material is cleaned in time to ensure stability and good filtering effect. .

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型污砂提升管截面图。Fig. 2 is a sectional view of the dirty sand riser of the utility model.

具体实施方式detailed description

如图1所示的活性砂过滤器,包括过滤器支座1,过滤器支座1上设有过滤器本体2,所述过滤器本体2包括壳体3,壳体3的外部设有至少两个对称的挂环4,壳体3上部设有脏水出口5、原水进口6和滤液出口7,壳体3的底部设有滤砂出口8,壳体3内部中心处设有污砂提升管9,污砂提升管9的下端连接空气提升泵10,污砂提升管9的顶部两侧设有洗砂器11,污砂提升管9的上端设有集水器12,集水器12上端设有与集水器12连通的防溅帽18,集水器12连接脏水出口5;污砂提升管9的外周、于壳体3的内部设有与原水进口6连接的布水器13,布水器13的下端的污砂提升管9的外周设有滤砂导向装置14;如图2所示的污砂提升管,所述污砂提升管9的由内到外依次为刚玉陶瓷15、过渡层16和钢17。其中所述污砂提升管9是采用自蔓燃高温离合合成法制成的污砂提升管;所述刚玉陶瓷15是在2200℃以上的温度下得到的刚玉陶瓷。The active sand filter shown in Figure 1 includes a filter holder 1, the filter holder 1 is provided with a filter body 2, the filter body 2 includes a housing 3, and the outside of the housing 3 is provided with at least Two symmetrical hanging rings 4, dirty water outlet 5, raw water inlet 6 and filtrate outlet 7 are provided on the upper part of the housing 3, filter sand outlet 8 is provided at the bottom of the housing 3, and dirty sand lifting is provided at the inner center of the housing 3 Pipe 9, the lower end of the dirty sand riser pipe 9 is connected to the air lift pump 10, the top sides of the dirty sand riser pipe 9 are provided with sand washers 11, and the upper end of the dirty sand riser pipe 9 is provided with a water collector 12, and the water collector 12 The upper end is provided with a splash cap 18 connected to the water collector 12, and the water collector 12 is connected to the dirty water outlet 5; the outer circumference of the dirty sand riser 9 and the inside of the housing 3 are provided with a water distributor connected to the raw water inlet 6 13. The outer periphery of the dirty sand riser 9 at the lower end of the water distributor 13 is provided with a filter sand guide device 14; as shown in Figure 2, the dirty sand riser 9 is corundum from the inside to the outside. Ceramic15, transition layer16 and steel17. The dirty sand riser 9 is a dirty sand riser made by a self-propagating high temperature clutch synthesis method; the corundum ceramic 15 is a corundum ceramic obtained at a temperature above 2200°C.

工作时,原水通过原水进口6,由上而下进入布水器13均匀布水至过滤器本体的下部,原水逆流而上通过壳体3内的砂层进行过滤形成滤液,滤液由滤液出口7排出,沉入壳体3底部截留有污染物的滤砂在滤砂导向装置14的作用下聚集在壳体底部,由空气提升泵10从污砂提升管9的底部内向上排至顶部,洗砂器11对截留有污染物的滤砂进行清洗,污染水储存在集水器12中并通过管道经脏水出口5排出,防溅帽18的作用是防止水、气、滤砂往外溅,保持环境清洁,使本实用新型处理达到更理想状态;当需要换滤砂时,打开滤砂出口8即可方便更换;当需要移动时,可以使用挂环4方便吊起移动。When working, the raw water passes through the raw water inlet 6 and enters the water distributor 13 from top to bottom to evenly distribute water to the lower part of the filter body. The filter sand that sinks into the bottom of the shell 3 and retains pollutants gathers at the bottom of the shell under the action of the filter sand guiding device 14, and is discharged upward from the bottom of the dirty sand lift pipe 9 to the top by the air lift pump 10, washing The sand tank 11 cleans the filter sand that has retained pollutants. The polluted water is stored in the water collector 12 and discharged through the pipeline through the dirty water outlet 5. The function of the anti-splash cap 18 is to prevent water, air, and filter sand from splashing out. Keeping the environment clean makes the treatment of the utility model reach a more ideal state; when the filter sand needs to be changed, the filter sand outlet 8 can be opened for easy replacement; when the filter sand needs to be moved, the hanging ring 4 can be used to facilitate lifting and moving.

Claims (1)

1.一种活性砂过滤器,其特征在于,包括过滤器支座,过滤器支座上设有过滤器本体,所述过滤器本体包括壳体,壳体的外部设有至少两个对称的挂环,壳体上部设有脏水出口、原水进口和滤液出口,壳体的底部设有滤砂出口,壳体内部中心处设有污砂提升管,污砂提升管的下端连接空气提升泵,污砂提升管的顶部两侧设有洗砂器,污砂提升管的上端设有集水器,集水器上端设有与集水器连通的防溅帽,集水器连接脏水出口;污砂提升管的外周、于壳体的内部设有与原水进口连接的布水器,布水器的下端的污砂提升管的外周设有滤砂导向装置;所述污砂提升管的由内到外依次为刚玉陶瓷、过渡层和钢。1. An active sand filter, characterized in that it comprises a filter holder, the filter holder is provided with a filter body, the filter body includes a housing, and the outside of the housing is provided with at least two symmetrical Hanging ring, dirty water outlet, raw water inlet and filtrate outlet are provided on the upper part of the housing, filter sand outlet is provided at the bottom of the housing, a dirty sand riser is installed at the center of the inner part of the housing, and the lower end of the dirty sand riser is connected to the air lift pump , there are sand washers on both sides of the top of the dirty sand riser, and a water collector on the upper end of the dirty sand riser. The outer periphery of the dirty sand riser and the inside of the housing are provided with a water distributor connected to the raw water inlet, and the outer periphery of the dirty sand riser at the lower end of the water distributor is provided with a filter sand guiding device; From inside to outside are corundum ceramics, transition layer and steel.
CN201620835937.5U 2016-07-31 2016-07-31 Active sand filter Active CN206168010U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110422934A (en) * 2019-07-10 2019-11-08 南京博约环境科技有限公司 A kind of use in waste water treatment sedimentation basin

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110422934A (en) * 2019-07-10 2019-11-08 南京博约环境科技有限公司 A kind of use in waste water treatment sedimentation basin

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