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CN206152781U - Integrated solid-phase viscosification reactor and its system for producing high-viscosity nylon chips - Google Patents

Integrated solid-phase viscosification reactor and its system for producing high-viscosity nylon chips Download PDF

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CN206152781U
CN206152781U CN201620958840.3U CN201620958840U CN206152781U CN 206152781 U CN206152781 U CN 206152781U CN 201620958840 U CN201620958840 U CN 201620958840U CN 206152781 U CN206152781 U CN 206152781U
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cooling section
cone
conversion zone
section
cooling
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庞劲风
杨春光
王永恒
刘荣波
卜小军
赵勇梅
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DALIAN HISCIEN ENGINEERING CO LTD
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Abstract

The utility model discloses an integral type solid phase tackifying reactor and use integral type solid phase tackifying reactor to produce the sliced system of high viscosity nylon: the adopted integrated solid-phase tackifying reactor is characterized in that a reaction section and a cooling section are connected into a whole, and slices filled in the reaction section directly fall into the cooling section by self weight. The slices are heated to 130-180 ℃ by circularly heating nitrogen gas in the reaction section, stay for 10-40 hours and then enter a cooling section at the lower part of the reactor; the slices entering the cooling section are cooled by the circulating nitrogen of the cooling section, and the slices are conveyed to a finished product bin through a conveying system. Through the integrated solid-phase tackifying reactor and the system thereof, the viscosity rise value (sulfuric acid process) of the raw material slices and the finished product slices can reach 1.8 at most. The method is used for producing high-quality high-viscosity nylon slices, the highest viscosity of the product can reach more than 4.0, and the water content is within the range of 0.02-0.06%.

Description

一体式固相增粘反应器及用其生产高粘度尼龙切片的系统Integrated solid-phase viscosification reactor and its system for producing high-viscosity nylon chips

技术领域technical field

本实用新型属于尼龙切片生产工艺技术领域,具体涉及一种一体式固相增粘反应器及用其生产高粘度尼龙切片的系统。The utility model belongs to the technical field of nylon slice production technology, in particular to an integrated solid-phase thickening reactor and a system for producing high-viscosity nylon slices.

背景技术Background technique

由于受到尼龙聚合技术的限制,常规的尼龙聚合装置生产出的切片粘度(硫酸法)范围在2.4~2.8,高粘度的尼龙聚合生产线所生产的切片粘度范围在3.2~3.4,采用熔体聚合方式生产高粘度切片时,其质量有所下降。采用固相增粘技术生产高粘度切片是获得高品质高粘度切片的重要生产方式。制备高粘度尼龙切片的固相聚合装置,通常多采用固相聚合反应器联合冷却料仓的方式,两台设备用管道连接,用回转落料器控制落料速度。该方式装置的整体高度高,设备占用空间大,设备成本及原料输送成本都较高,回转落料器还会产生额外的碎沫及粉尘,影响产品的质量,同时也增加了设备故障点和设备维护工作量。例如,专利CN201010532870.5,2012104777335,2014103949507所采用的技术,都有上述的弊端。Due to the limitations of nylon polymerization technology, the viscosity of slices produced by conventional nylon polymerization equipment (sulfuric acid method) ranges from 2.4 to 2.8, and the viscosity of slices produced by high-viscosity nylon polymerization production lines ranges from 3.2 to 3.4, using melt polymerization. When producing high-viscosity slices, their quality is reduced. The production of high-viscosity slices by solid phase thickening technology is an important production method to obtain high-quality high-viscosity slices. The solid-phase polymerization device for preparing high-viscosity nylon chips usually adopts a solid-phase polymerization reactor combined with a cooling silo. The two devices are connected by pipelines, and the feeding speed is controlled by a rotary feeder. The overall height of the device in this way is high, the equipment takes up a large space, and the equipment cost and raw material transportation cost are high. The rotary blanker will also generate additional debris and dust, which will affect the quality of the product and increase the number of equipment failure points and Equipment maintenance workload. For example, the technologies adopted in patents CN201010532870.5, 2012104777335, and 2014103949507 all have the above-mentioned drawbacks.

实用新型内容Utility model content

本实用新型将传统的固相聚合反应器与冷却料仓结合到一起,形成一个一体式固相增粘反应器的结构整体,有效地解决背景技术中所列举的问题。The utility model combines a traditional solid-phase polymerization reactor and a cooling silo to form a structural whole of an integrated solid-phase thickening reactor, which effectively solves the problems listed in the background technology.

所述一体式固相增粘反应器的结构:由上部的反应段筒体和下部的冷却段筒体组成,其结构由反应段筒体、冷却段筒体、进料口、反应段出风口、内层反应段锥体、外层反应段锥体、反应段进风环、反应段进风口、反应段分布锥、冷却段回风腔、冷却段出风口、内层冷却段锥体、外层冷却段锥体、冷却段进风环、冷却段分布锥、冷却段进风口、冷却段分布锥及出料口组成;具体的,其连接关系为:The structure of the integrated solid-phase thickening reactor: it consists of an upper reaction section cylinder and a lower cooling section cylinder, and its structure consists of a reaction section cylinder, a cooling section cylinder, a feed inlet, and a reaction section air outlet , Inner reaction section cone, outer reaction section cone, reaction section air inlet ring, reaction section air inlet, reaction section distribution cone, cooling section return air chamber, cooling section air outlet, inner cooling section cone, outer cooling The section cone, the cooling section air inlet ring, the cooling section distribution cone, the cooling section air inlet, the cooling section distribution cone and the discharge port; specifically, the connection relationship is:

所述反应段筒体的顶部为封闭式,且设置有进料口和反应段出风口、反应段筒体的底部设置内外两层反应段锥体,均呈环状的、向下开口式倒锥形;两层反应段锥体间的环状锥形腔形成反应段进风环,在所述反应段进风环对应的外层反应段锥体上设置有反应段进风口;在反应段筒体内部,反应段进风环的上方,设置有反应段分布锥;The top of the cylinder of the reaction section is closed, and is provided with a feed inlet and an air outlet of the reaction section, and the bottom of the cylinder of the reaction section is provided with two layers of cones in the reaction section, both of which are annular and open downwards. Conical; the annular conical cavity between the two layers of reaction section cones forms the reaction section air inlet ring, and the reaction section air inlet is provided on the outer reaction section cone corresponding to the reaction section air inlet ring; inside the reaction section cylinder, Above the air inlet ring in the reaction section, there is a distribution cone in the reaction section;

所述冷却段筒体的上部为开口式,冷却段筒体通过此开口套合于外层反应段锥体上,在冷却段筒体和外层反应段锥体之间形成的空腔为冷却段回风腔;通过外层反应段锥体的开口,将反应段筒体和冷却段筒体的内部相联通;在冷却段回风腔外壁上设有冷却段出风口排出。The upper part of the cylinder of the cooling section is open, and the cylinder of the cooling section fits on the cone of the outer reaction section through the opening, and the cavity formed between the cylinder of the cooling section and the cone of the outer reaction section is a cooling chamber. The air return chamber of the section; through the opening of the cone of the outer reaction section, the inside of the cylinder of the reaction section and the cylinder of the cooling section are connected; the air outlet of the cooling section is provided on the outer wall of the air return chamber of the cooling section to discharge.

所述冷却段筒体下部结构与反应段筒体的下部结构相同;冷却段筒体的底部设置有内外两层冷却段锥体;内层冷却段锥体呈环状的、向下开口式倒锥形,外层冷却段锥体呈闭口式倒锥形;两层冷却段锥体间的环状锥形腔形成冷却段进风环,在所述冷却段进风环对应的外层冷却段锥体上设置有冷却段进风口;在冷却段筒体内部,冷却段进风环的上方,设置有冷却段分布锥;在外层冷却段锥体底部设置有出料口。The lower structure of the cylinder body of the cooling section is the same as that of the cylinder body of the reaction section; the bottom of the cylinder body of the cooling section is provided with two layers of cooling section cones inside and outside; Conical, the cone of the outer cooling section is a closed inverted cone; the annular conical cavity between the two cooling section cones forms the cooling section air inlet ring, which is set on the outer cooling section cone corresponding to the cooling section air inlet ring There is an air inlet of the cooling section; inside the cylinder of the cooling section, above the air inlet ring of the cooling section, a distribution cone of the cooling section is set; at the bottom of the cone of the outer cooling section, there is a discharge port.

所述反应段分布锥和冷却段分布锥均为锥顶朝上的正三角圆锥体,圆锥角度为30°~60°(一般采用45°或60°)。冷却段筒体直径为反应段筒体直径的0.6~1倍。The distribution cones in the reaction section and the distribution cones in the cooling section are both regular triangular cones with the apex pointing up, and the cone angle is 30°-60° (generally 45° or 60°). The diameter of the cylinder in the cooling section is 0.6 to 1 times the diameter of the cylinder in the reaction section.

内层反应段锥体的开口直径为反应段筒体直径的0.3~0.8倍;该值与设备设计的停留时间有关,一般停留时间越长该数值越大。The opening diameter of the cone in the inner reaction section is 0.3 to 0.8 times the diameter of the cylinder in the reaction section; this value is related to the residence time of equipment design, and generally the longer the residence time, the greater the value.

内层冷却段锥体的开口直径为冷却段筒体直径的0.3~0.8倍;反应段分布锥底面直径为反应段进风环开口直径的0.5~1.2倍(该值要根据设计的反应段料层高度确定,高度越高该值越大),其距离反应段进风环开口位置的高度约为开口直径的0.2~1.5倍。The opening diameter of the cone in the inner cooling section is 0.3 to 0.8 times the diameter of the cylinder in the cooling section; the diameter of the bottom surface of the distribution cone in the reaction section is 0.5 to 1.2 times the opening diameter of the air inlet ring in the reaction section (this value depends on the height of the material layer in the reaction section designed It is determined that the higher the height, the greater the value), and the height from the opening position of the air inlet ring in the reaction section is about 0.2 to 1.5 times the opening diameter.

冷却段分布锥底面直径为冷却段进风环开口直径的0.5~0.9倍,其距离冷却段进风环开口位置的高度约为开口直径的0.2~1.5倍。The diameter of the bottom surface of the cooling section distribution cone is 0.5 to 0.9 times the opening diameter of the cooling section air inlet ring, and the height from the opening position of the cooling section air inlet ring is about 0.2 to 1.5 times the opening diameter.

利用上文所述一体式固相增粘反应器,生产高粘度尼龙切片的系统,其结构主要由氮气置换料仓、进料器、一体式固相增粘反应器、出料器、第一风机、第二风机、除氧器、氮气加热器、节能换热器、喷淋冷却塔、喷淋水泵、冷却风机氮气冷却器等设备组成;具体的,其连接关系为:The system for producing high-viscosity nylon chips using the above-mentioned integrated solid-phase thickening reactor, its structure is mainly composed of a nitrogen replacement silo, a feeder, an integrated solid-phase thickening reactor, a discharger, the first Fan, second fan, deaerator, nitrogen heater, energy-saving heat exchanger, spray cooling tower, spray water pump, cooling fan nitrogen cooler and other equipment; specifically, the connection relationship is as follows:

所述一体式固相增粘反应器,经由进料器和进料口与氮气置换料仓相连;The integrated solid-phase thickening reactor is connected to the nitrogen replacement silo via a feeder and a feed port;

所述一体式固相增粘反应器反应段顶部的反应段出风口与第一风机入口相连,所述第一风机出风口分别与第二风机入口和喷淋冷却塔入口相连,喷淋冷却塔出口同时与第二风机入口相连,所述第二风机出风口依次与除氧器、氮气加热器及一体式固相增粘反应器的反应段进风口相连。The outlet of the reaction section at the top of the reaction section of the integrated solid-phase thickening reactor is connected to the inlet of the first fan, and the outlet of the first fan is connected to the inlet of the second fan and the inlet of the spray cooling tower respectively. The outlet is also connected to the inlet of the second fan, and the outlet of the second fan is connected to the air inlet of the reaction section of the deaerator, the nitrogen heater and the integrated solid-phase thickening reactor in sequence.

一体式固相增粘反应器的冷却段出口依次与冷却风机、氮气冷却器相连,最后经由冷却段进风口与一体式固相增粘反应器相连。利用上文所述一体式固相增粘反应器,生产高粘度尼龙切片的工艺流程如下:The outlet of the cooling section of the integrated solid-phase thickening reactor is connected to the cooling fan and the nitrogen cooler in sequence, and finally connected to the integrated solid-phase thickening reactor through the air inlet of the cooling section. Using the integrated solid-phase thickening reactor described above, the process flow for producing high-viscosity nylon chips is as follows:

低粘度的尼龙切片经氮气置换料仓进入一体式固相增粘反应器,经由进料器和进料口,填充至一体式固相增粘反应器上部的反应段筒体中,通过出料器控制堆积在反应器内的料逐渐下落;低粘度的尼龙切片在上部反应段筒体中与高温反应氮气充分接触,加热至130~180℃,开始反应增粘;低粘度的尼龙切片在反应段筒体中停留10~60小时后经由反应段锥体口落入冷却段筒体;在反应段分布锥的作用下,切片能够以柱塞流的状态均匀下落,同时可使氮气与切片的接触更加均匀、充分;分布锥还会有效地防止切片出现搭拱堵塞的现象。在反应段筒体中已经反应增粘的切片,再进入冷却段筒体,被循环的冷氮气冷却至60℃以下,最后经过外层冷却段锥体底部设置的出料口和出料器最终送入成品包装工段。The low-viscosity nylon chips enter the integrated solid-phase thickening reactor through the nitrogen replacement silo, and are filled into the reaction section cylinder on the upper part of the integrated solid-phase thickening reactor through the feeder and inlet, and pass through the discharge The device controls the material accumulated in the reactor to fall gradually; the low-viscosity nylon slices are in full contact with the high-temperature reaction nitrogen in the cylinder of the upper reaction section, heated to 130-180°C, and start to react and increase viscosity; the low-viscosity nylon slices are in the reaction After staying in the barrel for 10 to 60 hours, it falls into the barrel of the cooling section through the cone mouth of the reaction section; under the action of the distribution cone of the reaction section, the slices can fall evenly in the state of plug flow, and at the same time, the nitrogen and slice The contact is more uniform and sufficient; the distribution cone can also effectively prevent the section from being blocked by arching. The slices that have been reacted and thickened in the cylinder of the reaction section enter the cylinder of the cooling section, are cooled to below 60°C by the circulating cold nitrogen, and finally pass through the discharge port and the discharge device set at the bottom of the cone of the outer cooling section. Send to the finished product packaging section.

上述低粘度的尼龙切片经反应段筒体反应增粘的过程中,涉及对反应循环氮气的利用,所述反应循环氮气的利用过程如下:In the process of the above-mentioned low-viscosity nylon chips passing through the cylinder body of the reaction section to increase the viscosity, the utilization of the reaction cycle nitrogen gas is involved, and the utilization process of the reaction cycle nitrogen gas is as follows:

从反应段顶部反应段出风口出来的反应氮气,经第一风机加压后,分成两部分,一部分作为直接循环氮气直接进入第二风机,另一部分经节能换热器初步降温后进入喷淋冷却塔冷却喷淋冷却至12~25℃,除去多余水分获得除湿氮气,直接再与第一部分氮气混合,混合的气体再依次经第二风机、除氧器、氮气加热器通过反应段进风口,进入一体式固相增粘反应器,进行再次循环。The reaction nitrogen gas from the air outlet of the reaction section at the top of the reaction section is divided into two parts after being pressurized by the first fan, one part is used as direct circulating nitrogen and directly enters the second fan, and the other part is initially cooled by the energy-saving heat exchanger and enters the spray cooling The tower is cooled by spraying to 12-25°C, excess water is removed to obtain dehumidified nitrogen, which is directly mixed with the first part of nitrogen, and the mixed gas passes through the air inlet of the reaction section through the second fan, deaerator and nitrogen heater in turn, and enters the Integrated solid phase viscosification reactor for recirculation.

为保证氮气对切片的加热或冷却的更充分、均匀,反应循环氮气的流量与切片流量的比例一般控制在1.8~6.5。对同一台设备来说,产量越低,该数值越大,要求的粘度越高数值也越大。In order to ensure that the heating or cooling of the slices by nitrogen is more sufficient and uniform, the ratio of the flow rate of the reaction cycle nitrogen to the flow rate of the slices is generally controlled at 1.8 to 6.5. For the same equipment, the lower the output, the larger the value, and the higher the required viscosity, the larger the value.

所述反应循环氮气中,经喷淋冷却塔除湿的氮气所占的比例为0.1~0.5;通过对该比例的控制,可以进一步控制切片经反应段筒体反应增粘的过程中氮气的湿度,从而实现在0.02~0.06%范围内调整成品切片的最终含水率。因此,采用本实用新型上文所述的部分循环氮气进行冷却除湿,较传统的全部冷却除湿的工艺有明显的节能效果。In the reaction cycle nitrogen, the proportion of the nitrogen dehumidified by the spray cooling tower is 0.1-0.5; by controlling the proportion, the humidity of the nitrogen can be further controlled during the process of thickening the section through the cylinder of the reaction section, In this way, the final moisture content of the finished slices can be adjusted within the range of 0.02-0.06%. Therefore, using the above-mentioned part of the circulating nitrogen of the utility model for cooling and dehumidification has obvious energy-saving effect compared with the traditional process of full cooling and dehumidification.

从冷却段出来的氮气经冷却风机、氮气冷却器的冷却、加压后,再次经由冷却段进风口进入一体式固相增粘反应器的冷却段筒体中进行循环,冷却循环氮气的流量与切片流量的比例一般控制在1.2~2.5。The nitrogen from the cooling section is cooled and pressurized by the cooling fan and nitrogen cooler, and then enters the cooling section cylinder of the integrated solid-phase viscosification reactor through the air inlet of the cooling section for circulation. The flow rate of the cooling cycle nitrogen is the same as The ratio of slice flow is generally controlled at 1.2 to 2.5.

本实用新型所述一体式固相增粘反应器及用其生产高粘度尼龙切片的方法,用以生产优质的高粘度尼龙切片,与相同规模的反应器、冷却器分体式的装置比较,本实用新型在设备高度上至少节省了6m的空间,可使原料输送的能耗降低约0.6kw,年节省费用约4000元;减少了反应器与冷却器之间的回转落料器,可使成品切片的整体的破碎率减低约20ppm。此外,设备投资及建筑投资都有较大幅度节省。原料切片与成品切片的粘度上升值(硫酸法)最高可达1.8。产品的最高粘度可达4.0以上,含水率在0.02~0.06%范围内。The integrated solid-phase viscosifying reactor and the method for producing high-viscosity nylon chips described in the utility model are used to produce high-quality high-viscosity nylon chips. The utility model saves at least 6m of space in the height of the equipment, which can reduce the energy consumption of raw material transportation by about 0.6kw, and save about 4,000 yuan in annual costs; the rotary feeder between the reactor and the cooler is reduced, which can make the finished product The overall breakage rate of the chip was reduced by about 20ppm. In addition, equipment investment and construction investment have relatively large savings. The viscosity rise value (sulfuric acid method) of raw chip and finished chip can reach up to 1.8. The maximum viscosity of the product can reach above 4.0, and the water content is in the range of 0.02-0.06%.

附图说明Description of drawings

图1:一体式固相增粘反应器结构示意图;Figure 1: Schematic diagram of the integrated solid phase viscosification reactor;

图2:利用上文所述一体式固相增粘反应器,生产高粘度尼龙切片的工艺流程示意图;Figure 2: Schematic diagram of the process flow for producing high-viscosity nylon chips using the integrated solid-phase thickening reactor described above;

其中:1.一体式固相增粘反应器、2.反应段筒体、3.冷却段筒体、4.进料口、5.反应段出风口、6.内层反应段锥体、7.外层反应段锥体、8.反应段进风环、9.反应段进风口、10.反应段分布锥、11.冷却段回风腔、12.冷却段出风口、13.内层冷却段锥体、14.外层冷却段锥体、15.冷却段进风环、16.冷却段分布锥、17.冷却段进风口、18.出料口、19.氮气置换料仓、20.进料器、21.出料器、22.第一风机、23.节能换热器、24.喷淋冷却塔、25.第二风机、26.除氧器、27.氮气加热器、28.冷却风机、29.氮气冷却器。Among them: 1. Integrated solid phase thickening reactor, 2. Reaction section cylinder, 3. Cooling section cylinder, 4. Feed inlet, 5. Reaction section air outlet, 6. Inner layer reaction section cone, 7 . Outer reaction section cone, 8. Reaction section air inlet ring, 9. Reaction section air inlet, 10. Reaction section distribution cone, 11. Cooling section return air cavity, 12. Cooling section air outlet, 13. Inner cooling section cone body, 14. outer cooling section cone, 15. cooling section air inlet ring, 16. cooling section distribution cone, 17. cooling section air inlet, 18. discharge port, 19. nitrogen replacement silo, 20. feeder, 21. Discharge device, 22. First fan, 23. Energy-saving heat exchanger, 24. Spray cooling tower, 25. Second fan, 26. Deaerator, 27. Nitrogen heater, 28. Cooling fan, 29 .Nitrogen cooler.

具体实施方式detailed description

下述非限制性实施例可以使本领域的普通技术人员更全面地理解本实用新型,但不以任何方式限制本实用新型。The following non-limiting examples can make those skilled in the art understand the utility model more comprehensively, but the utility model is not limited in any way.

实施例1一体式固相增粘反应器的结构The structure of embodiment 1 integrated solid-phase thickening reactor

所述一体式固相增粘反应器的结构:由上部的反应段筒体22和下部的冷却段筒体33组成,其结构由反应段筒体2、冷却段筒体3、进料口4、反应段出风口5、内层反应段锥体6、外层反应段锥体7、反应段进风环8、反应段进风口9、反应段分布锥10、冷却段回风腔11、冷却段出风口12、内层冷却段锥体13、外层冷却段锥体14、冷却段进风环15、冷却段分布锥16、冷却段进风口17、冷却段分布锥16及出料口18组成;具体的,其连接关系为:The structure of the integrated solid-phase thickening reactor: it consists of an upper reaction section cylinder 22 and a lower cooling section cylinder 33, and its structure consists of a reaction section cylinder 2, a cooling section cylinder 3, and a feed port 4 , reaction section air outlet 5, inner layer reaction section cone 6, outer layer reaction section cone 7, reaction section air inlet ring 8, reaction section air inlet 9, reaction section distribution cone 10, cooling section return air cavity 11, cooling section outlet Tuyere 12, inner cooling section cone 13, outer cooling section cone 14, cooling section air inlet ring 15, cooling section distribution cone 16, cooling section air inlet 17, cooling section distribution cone 16 and discharge port 18; specific , and its connection relationship is:

所述反应段筒体2的顶部为封闭式,且设置有进料口4和反应段出风口5、反应段筒体2的底部设置内外两层反应段锥体,均呈环状的、向下开口式倒锥形;两层反应段锥体间的环状锥形腔形成反应段进风环8,在所述反应段进风环8对应的外层反应段锥体7上设置有反应段进风口9;在反应段筒体2内部,反应段进风环8的上方,设置有反应段分布锥10;The top of the reaction section cylinder 2 is closed, and is provided with feed inlet 4 and reaction section air outlet 5, and the bottom of reaction section cylinder 2 is provided with inner and outer two layers of reaction section cones, all of which are ring-shaped, facing The lower opening type is inverted cone; the annular conical cavity between the two reaction section cones forms the reaction section air inlet ring 8, and the reaction section air inlet 9 is set on the outer reaction section cone 7 corresponding to the reaction section air inlet ring 8 ; Inside the cylinder body 2 of the reaction section, above the air inlet ring 8 of the reaction section, a distribution cone 10 of the reaction section is arranged;

所述冷却段筒体3的上部为开口式,冷却段筒体3通过此开口套合于外层反应段锥体7上,在冷却段筒体3和外层反应段锥体7之间形成的空腔为冷却段回风腔11;通过外层反应段锥体7的开口,将反应段筒体2和冷却段筒体3的内部相联通;在冷却段回风腔11外壁上设有冷却段出风口12排出。The upper part of the cooling section cylinder 3 is open, and the cooling section cylinder 3 fits on the outer layer reaction section cone 7 through this opening, forming a gap between the cooling section cylinder 3 and the outer layer reaction section cone 7. The cavity in the cooling section is the return air cavity 11 of the cooling section; through the opening of the outer reaction section cone 7, the inside of the reaction section cylinder 2 and the cooling section cylinder 3 are connected; The cooling section air outlet 12 is discharged.

所述冷却段筒体3下部结构与反应段筒体2的下部结构相同;冷却段筒体3的底部设置有内外两层冷却段锥体;内层冷却段锥体13呈环状的、向下开口式倒锥形,外层冷却段锥体14呈闭口式倒锥形;两层冷却段锥体间的环状锥形腔形成冷却段进风环15,在所述冷却段进风环15对应的外层冷却段锥体14上设置有冷却段进风口17;在冷却段筒体3内部,冷却段进风环15的上方,设置有冷却段分布锥16;在外层冷却段锥体14底部设置有出料口18。The lower structure of the cooling section cylinder body 3 is the same as that of the reaction section cylinder body 2; the bottom of the cooling section cylinder body 3 is provided with two layers of cooling section cones inside and outside; the inner cooling section cone body 13 is annular, facing The lower opening type inverted cone, the outer cooling section cone 14 is a closed inverted cone shape; the annular conical cavity between the two layers of cooling section cones forms the cooling section air inlet ring 15, and the outer cooling section air inlet ring 15 corresponding The cooling section cone 14 is provided with a cooling section air inlet 17; inside the cooling section cylinder 3, above the cooling section air inlet ring 15, a cooling section distribution cone 16 is provided; at the bottom of the outer cooling section cone 14, a discharge Mouth 18.

所述反应段分布锥10和冷却段分布锥16均为锥顶朝上的正三角圆锥体,圆锥角度为60°冷却段筒体3直径为反应段筒体2直径的0.8倍。The distribution cone 10 of the reaction section and the distribution cone 16 of the cooling section are both regular triangular cones with the apex pointing up, and the cone angle is 60°. The diameter of the cooling section cylinder 3 is 0.8 times the diameter of the reaction section cylinder 2 .

内层反应段锥体6的开口直径为反应段筒体2直径的0.7倍;The opening diameter of the cone 6 of the inner layer reaction section is 0.7 times of the diameter of the cylinder body 2 of the reaction section;

内层冷却段锥体13的开口直径为冷却段筒体3直径的0.6倍;反应段分布锥10底面直径为反应段进风环8开口直径的0.5倍,其距离反应段进风环8开口位置的高度为开口直径的0.6倍。The opening diameter of the cone 13 of the inner layer cooling section is 0.6 times of the diameter of the cooling section cylinder body 3; the diameter of the bottom surface of the distribution cone 10 of the reaction section is 0.5 times of the opening diameter of the air inlet ring 8 of the reaction section, and the height of the opening position of the air inlet ring 8 of the reaction section is 0.6 times the diameter of the opening.

冷却段分布锥16底面直径为冷却段进风环15开口直径的0.6倍,其距离冷却段进风环15开口位置的高度约为开口直径的0.4倍。The diameter of the bottom surface of the cooling section distribution cone 16 is 0.6 times the opening diameter of the cooling section air inlet ring 15, and its height from the opening position of the cooling section air inlet ring 15 is about 0.4 times the opening diameter.

实施例2利用一体式固相增粘反应器生产高粘度尼龙切片的系统Example 2 A system for producing high-viscosity nylon chips using an integrated solid-phase viscosifying reactor

利用上文所述一体式固相增粘反应器,生产高粘度尼龙切片的系统,其结构主要由氮气置换料仓19、进料器20、一体式固相增粘反应器、出料器21、第一风机22、第二风机25、除氧器26、氮气加热器27、节能换热器23、喷淋冷却塔24、喷淋水泵、冷却风机28氮气冷却器29等设备组成;具体的,其连接关系为:A system for producing high-viscosity nylon chips using the integrated solid-phase thickening reactor described above, its structure mainly consists of a nitrogen replacement silo 19, a feeder 20, an integrated solid-phase thickening reactor, and a discharger 21 , the first fan 22, the second fan 25, deaerator 26, nitrogen heater 27, energy-saving heat exchanger 23, spray cooling tower 24, spray water pump, cooling fan 28 nitrogen cooler 29 and other equipment; specific , and its connection relationship is:

所述一体式固相增粘反应器,经由进料器20和进料口4与氮气置换料仓19相连;The integrated solid-phase thickening reactor is connected to the nitrogen replacement feed bin 19 via the feeder 20 and the feed port 4;

所述一体式固相增粘反应器反应段顶部的反应段出风口5与第一风机22入口相连,所述第一风机22出风口分别与第二风机25入口和喷淋冷却塔24入口相连,喷淋冷却塔24出口同时与第二风机25入口相连,所述第二风机25出风口依次与除氧器26、氮气加热器27及一体式固相增粘反应器的反应段进风口9相连。The outlet 5 of the reaction section at the top of the reaction section of the integrated solid-phase thickening reactor is connected to the inlet of the first fan 22, and the outlet of the first fan 22 is connected to the inlet of the second fan 25 and the inlet of the spray cooling tower 24 respectively , the outlet of the spray cooling tower 24 is connected with the inlet of the second fan 25 at the same time, and the outlet of the second fan 25 is successively connected with the reaction section air inlet 9 of the deaerator 26, the nitrogen heater 27 and the integrated solid-phase thickening reactor. connected.

一体式固相增粘反应器的冷却段出口依次与冷却风机28、氮气冷却器29相连,最后经由冷却段进风口17与一体式固相增粘反应器相连。The outlet of the cooling section of the integrated solid-phase thickening reactor is connected to the cooling fan 28 and the nitrogen cooler 29 in sequence, and finally connected to the integrated solid-phase thickening reactor through the air inlet 17 of the cooling section.

实施例3利用上文所述一体式固相增粘反应器生产高粘度尼龙切片的工艺流程Example 3 Process flow for producing high-viscosity nylon chips using the integrated solid-phase thickening reactor described above

低粘度的尼龙切片经氮气置换料仓19进入一体式固相增粘反应器,经由进料器20和进料口4,填充至一体式固相增粘反应器上部的反应段筒体2中,通过出料器21控制堆积在反应器内的料逐渐下落;低粘度的尼龙切片在上部反应段筒体2中与高温反应氮气充分接触,加热至130~180℃,开始反应增粘;低粘度的尼龙切片在反应段筒体2中停留10~60小时后经由反应段锥体口落入冷却段筒体3;在反应段分布锥10的作用下,切片能够以柱塞流的状态均匀下落,同时可使氮气与切片的接触更加均匀、充分;分布锥还会有效地防止切片出现搭拱堵塞的现象。在反应段筒体2中已经反应增粘的切片,再进入冷却段筒体3,被循环的冷氮气冷却至60℃以下,最后经过外层冷却段锥体14底部设置的出料口18和出料器21最终送入成品包装工段。The low-viscosity nylon chips enter the integrated solid-phase thickening reactor through the nitrogen replacement silo 19, and are filled into the reaction section cylinder 2 on the upper part of the integrated solid-phase thickening reactor through the feeder 20 and the feed port 4 The material accumulated in the reactor is controlled by the discharger 21 to gradually fall; the low-viscosity nylon chips are in full contact with the high-temperature reaction nitrogen in the cylinder 2 of the upper reaction section, heated to 130-180°C, and start to react and increase viscosity; The viscous nylon slices stay in the reaction section cylinder 2 for 10 to 60 hours and then fall into the cooling section cylinder 3 through the reaction section cone mouth; under the action of the reaction section distribution cone 10, the slices can be evenly distributed in the state of plug flow. At the same time, it can make the contact between the nitrogen gas and the slice more uniform and sufficient; the distribution cone can also effectively prevent the slice from being blocked by arching. The slices that have been reacted and thickened in the reaction section cylinder 2 enter the cooling section cylinder 3, are cooled to below 60°C by the circulating cold nitrogen, and finally pass through the outlet 18 set at the bottom of the outer cooling section cone 14 and The discharger 21 is finally sent to the finished product packaging section.

上述低粘度的尼龙切片经反应段筒体2反应增粘的过程中,涉及对反应循环氮气的利用,所述反应循环氮气的利用过程如下:In the process of the above-mentioned low-viscosity nylon chips being reacted and thickened by the cylinder body 2 of the reaction section, the utilization of nitrogen in the reaction cycle is involved, and the utilization process of the nitrogen in the reaction cycle is as follows:

从反应段顶部反应段出风口5出来的反应氮气,经第一风机22加压后,分成两部分,一部分作为直接循环氮气直接进入第二风机25,另一部分经节能换热器23初步降温后进入喷淋冷却塔24冷却喷淋冷却至12~25℃,除去多余水分获得除湿氮气,直接再与第一部分氮气混合,混合的气体再依次经第二风机25、除氧器26、氮气加热器27通过反应段进风口9,进入一体式固相增粘反应器,进行再次循环。The reaction nitrogen gas coming out from the air outlet 5 of the reaction section at the top of the reaction section is divided into two parts after being pressurized by the first blower fan 22, one part enters the second blower blower 25 directly as direct circulating nitrogen, and the other part is initially cooled by the energy-saving heat exchanger 23 Enter the spray cooling tower 24 to cool and spray to cool to 12-25°C, remove excess water to obtain dehumidified nitrogen, and directly mix with the first part of nitrogen, and the mixed gas passes through the second blower 25, deaerator 26, and nitrogen heater in sequence 27 passes through the air inlet 9 of the reaction section and enters the integrated solid-phase thickening reactor for recirculation.

为保证氮气对切片的加热或冷却的更充分、均匀,反应循环氮气的流量与切片流量的比例一般控制在1.8~6.5。In order to ensure that the heating or cooling of the slices by nitrogen is more sufficient and uniform, the ratio of the flow rate of the reaction cycle nitrogen to the flow rate of the slices is generally controlled at 1.8 to 6.5.

所述反应循环氮气中,经喷淋冷却塔除湿的氮气所占的比例为0.1~0.5;通过对该比例的控制,可以进一步控制切片经反应段筒体反应增粘的过程中氮气的湿度,从而实现在0.02~0.06%范围内调整成品切片的最终含水率。In the reaction cycle nitrogen, the proportion of the nitrogen dehumidified by the spray cooling tower is 0.1-0.5; by controlling the proportion, the humidity of the nitrogen can be further controlled during the process of thickening the section through the cylinder of the reaction section, In this way, the final moisture content of the finished slices can be adjusted within the range of 0.02-0.06%.

从冷却段出来的氮气经冷却风机、氮气冷却器的冷却、加压后,再次经由冷却段进风口进入一体式固相增粘反应器的冷却段筒体中进行循环,冷却循环氮气的流量与切片流量的比例一般控制在1.2~2.5。The nitrogen from the cooling section is cooled and pressurized by the cooling fan and nitrogen cooler, and then enters the cooling section cylinder of the integrated solid-phase viscosification reactor through the air inlet of the cooling section for circulation. The flow rate of the cooling cycle nitrogen is the same as The ratio of slice flow is generally controlled at 1.2 to 2.5.

以年产2万吨高粘度尼龙切片装置为例:Take the high-viscosity nylon slicing device with an annual output of 20,000 tons as an example:

含水0.08%的粘度为2.45的尼龙切片被气流送至氮气置换料仓19进行氮气置换,在进料器20的作用下进入一体式固相增粘反应器,填充至上部反应段筒体2,并保持一定的料位;在反应段筒体2内,切片与下部反应段进风口9上来的160℃的高温反应氮气充分接触,切片的温度上升,水分脱除,同时引发缩聚反应,切片的分子量增加,粘度相应增加;增粘后的切片直接落入一体式固相增粘反应器底部的冷却段,在冷却段被循环的冷氮气冷却至60℃以下,切片经出料器21最终送入成品包装工段。Nylon slices with a water content of 0.08% and a viscosity of 2.45 are sent to the nitrogen replacement silo 19 for nitrogen replacement by air flow, and enter the integrated solid-phase thickening reactor under the action of the feeder 20, and are filled into the cylinder 2 of the upper reaction section. And maintain a certain material level; in the reaction section cylinder 2, the slices are in full contact with the 160°C high-temperature reaction nitrogen from the air inlet 9 of the lower reaction section, the temperature of the slices rises, the water is removed, and the polycondensation reaction is triggered at the same time. As the molecular weight increases, the viscosity increases accordingly; the thickened slices directly fall into the cooling section at the bottom of the integrated solid phase thickening reactor, where they are cooled to below 60°C by circulating cold nitrogen, and the slices are finally sent to Into the finished product packaging section.

增粘反应脱除的水分被循环氮气,反应氮气从顶部反应段出风口5带出,经第一风机22加压后,一部分作为直接循环氮气直接进入第二风机25,另一部分作为除湿氮气,经节能换热器23初步降温后进入喷淋冷却塔24冷却至18℃,除去多余水分,然后再经过节能换热器23换热后,与直接循环氮气混合后进入第二风机25,进一步增压;经第二风机25增压的氮气经除氧器26除去氧气,将氮气的含氧降低至1ppm以下,再经氮气加热器27加热至160℃后从反应段进风口9进入一体式固相增粘反应器,进行再次循环。The moisture removed by the viscosification reaction is circulated by nitrogen, and the reaction nitrogen is taken out from the air outlet 5 of the top reaction section. After being pressurized by the first fan 22, part of it is directly circulated as nitrogen and directly enters the second fan 25, and the other part is used as dehumidification nitrogen. After preliminary cooling by the energy-saving heat exchanger 23, it enters the spray cooling tower 24 to cool to 18°C, removes excess water, and then passes through the energy-saving heat exchanger 23 for heat exchange, and then enters the second fan 25 after being mixed with direct circulating nitrogen to further increase the temperature. pressure; the nitrogen pressurized by the second fan 25 removes oxygen through the deaerator 26, reduces the oxygen content of the nitrogen to below 1ppm, and then is heated to 160°C by the nitrogen heater 27, and then enters the integrated solid state from the air inlet 9 of the reaction section. Phase viscosification reactor for recirculation.

从冷却段出风口12出来的氮气经冷却风机28加压后,进入氮气冷却器29冷却至40℃以下,再从冷却段进风口17进入一体式固相增粘反应器冷却段,再次循环。The nitrogen gas coming out of the air outlet 12 of the cooling section is pressurized by the cooling fan 28, and then enters the nitrogen cooler 29 to cool below 40°C, and then enters the cooling section of the integrated solid-phase thickening reactor from the air inlet 17 of the cooling section, and circulates again.

与相同规模的反应器、冷却器分体式的装置比较,本实用新型在设备高度上至少节省了6m的空间,可使原料输送的能耗降低约0.6kw,年节省费用约4000元;减少了反应器与冷却器之间的回转落料器,可使成品切片的整体的破碎率减低约20ppm。此外,设备投资及建筑投资都有较大幅度节省。Compared with the split-type device of the reactor and cooler of the same scale, the utility model saves at least 6m of space in the height of the equipment, reduces the energy consumption of raw material transportation by about 0.6kw, and saves about 4,000 yuan in annual costs; The rotary feeder between the reactor and the cooler can reduce the overall broken rate of the finished chips by about 20ppm. In addition, equipment investment and construction investment have relatively large savings.

Claims (7)

1. integral type solid phase viscosity-increasing reactor, it is characterised in that:The reactor by top conversion zone cylinder and bottom it is cold But section cylinder, charging aperture, conversion zone air outlet, internal layer conversion zone cone, outer reaction section cone, conversion zone air supplying ring, reaction Section air inlet, conversion zone distribution cone, cooling section return air chamber, cooling section air outlet, internal layer cooling section cone, outer layer cooling section cone Body, cooling section air supplying ring, cooling section distribution cone, cooling section air inlet, cooling section distribution cone and discharging opening composition, its annexation For:
The top of the conversion zone cylinder is closed, and is provided with charging aperture and conversion zone air outlet, the bottom of conversion zone cylinder Portion arranges inside and outside two-layer conversion zone cone, annular in shape, downwardly open formula back taper;The interpyramidal ring-type cone of two-layer conversion zone Shape chamber forms conversion zone air supplying ring, and in the corresponding outer reaction section cone of the conversion zone air supplying ring conversion zone air intake is provided with Mouthful;In conversion zone inner barrel, the top of conversion zone air supplying ring, conversion zone distribution cone is provided with;
The top of the cooling section cylinder is open type, cooling section cylinder by this opening sleeve together in outer reaction section cone, The cavity formed between cooling section cylinder and outer reaction section cone is cooling section return air chamber;By outer reaction section cone Opening, the inside of conversion zone cylinder and cooling section cylinder is connected;Cooling section air-out is provided with cooling section return air cavity outer wall Mouth is discharged;
The cooling section cylinder substructure is identical with the substructure of conversion zone cylinder;In the bottom of cooling section cylinder is provided with Outer two-layer cooling section cone;Internal layer cooling section cone is annular in shape, downwardly open formula back taper, and outer layer cooling section cone is in remain silent Formula back taper;The interpyramidal ring-type conical cavity of two-layer cooling section forms cooling section air supplying ring, in cooling section air supplying ring correspondence Outer layer cooling section cone on be provided with cooling section air inlet;In cooling section inner barrel, the top of cooling section air supplying ring, arrange There is cooling section distribution cone;Outer layer cooling section cone base is provided with discharging opening.
2. integral type solid phase viscosity-increasing reactor according to claim 1, it is characterised in that:The conversion zone distribution is bored and cold But section distribution cone is the vertex of a cone positive triangle cone upward, and cone angle is 30 ~ 60 °.
3. integral type solid phase viscosity-increasing reactor according to claim 1, it is characterised in that:The cooling section barrel diameter is 0.6 ~ 1 times of conversion zone barrel diameter.
4. integral type solid phase viscosity-increasing reactor according to claim 1, it is characterised in that:The internal layer conversion zone cone Opening diameter is 0.3 ~ 0.8 times of conversion zone barrel diameter;The opening diameter of the internal layer cooling section cone is cooling section cylinder 0.3 ~ 0.8 times of diameter.
5. integral type solid phase viscosity-increasing reactor according to claim 1, it is characterised in that:Conversion zone distribution cone basal diameter For 0.5 ~ 1.2 times of conversion zone air supplying ring opening diameter, it is opening diameter apart from the height of conversion zone air supplying ring aperture position 0.2 ~ 1.5 times.
6. integral type solid phase viscosity-increasing reactor according to claim 1, it is characterised in that:The cooling section distribution cone bottom surface 0.5 ~ 0.9 times of a diameter of cooling section air supplying ring opening diameter, it is opening apart from the height of cooling section air supplying ring aperture position 0.2 ~ 1.5 times of diameter.
7. using the system of the integral type solid phase viscosity-increasing reactor production high visocity nylon section described in claim 1, its feature It is:Its structure is by nitrogen displacement feed bin, feeder, integral type solid phase viscosity-increasing reactor, discharger, the first blower fan, the second wind Machine, oxygen-eliminating device, nitrogen heater, energy-saving heat exchanger, water cooling tower, feeding spraying pump, cooling blower nitrogen cooler equipment group Into;Its annexation is:
The integral type solid phase viscosity-increasing reactor, is connected via feeder and charging aperture with nitrogen displacement feed bin;
Conversion zone air outlet at the top of the integral type solid phase viscosity-increasing reactor conversion zone is connected with the first fans entrance, and described One fan outlet is connected respectively with the second fans entrance and water cooling tower entrance, water cooling tower outlet simultaneously with the second wind Machine entrance be connected, second fan outlet successively with oxygen-eliminating device, nitrogen heater and integral type solid phase viscosity-increasing reactor Conversion zone air inlet is connected;
The cooling section outlet of integral type solid phase viscosity-increasing reactor is connected successively with cooling blower, nitrogen cooler, finally via cold But section air inlet is connected with integral type solid phase viscosity-increasing reactor.
CN201620958840.3U 2016-08-27 2016-08-27 Integrated solid-phase viscosification reactor and its system for producing high-viscosity nylon chips Withdrawn - After Issue CN206152781U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106140048A (en) * 2016-08-27 2016-11-23 大连海新工程技术有限公司 Integrated solid-phase viscosification reactor and system and method for producing high-viscosity nylon chips using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106140048A (en) * 2016-08-27 2016-11-23 大连海新工程技术有限公司 Integrated solid-phase viscosification reactor and system and method for producing high-viscosity nylon chips using the same
CN106140048B (en) * 2016-08-27 2018-05-04 大连海新工程技术有限公司 Integrated solid-phase viscosification reactor and system and method for producing high-viscosity nylon chips using the same

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