CN206152472U - Transformer oil electromagnetic induction auxiliary heating device - Google Patents
Transformer oil electromagnetic induction auxiliary heating device Download PDFInfo
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- CN206152472U CN206152472U CN201621092915.0U CN201621092915U CN206152472U CN 206152472 U CN206152472 U CN 206152472U CN 201621092915 U CN201621092915 U CN 201621092915U CN 206152472 U CN206152472 U CN 206152472U
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- 238000010438 heat treatment Methods 0.000 title abstract description 35
- 230000005674 electromagnetic induction Effects 0.000 title abstract description 9
- 229910000831 Steel Inorganic materials 0.000 abstract description 17
- 239000010959 steel Substances 0.000 abstract description 17
- 238000001914 filtration Methods 0.000 abstract description 6
- 238000009413 insulation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型涉及一种变压器油电磁感应辅助加热装置。其特点是:包括分别与变压器进油口和滤油机出油口连通的钢制油管(2),在该钢制油管(2)上沿长度方向依次套装有至少三组加热线圈(1),在该钢制油管(2)两端和中间分别安装有温度传感器,该所有加热线圈(1)控制电路和所有温度传感器均分别与温度控制器(3)连接,还包括分别与变压器出油口和滤油机进油口连通的回油管(5)。经过试用证明,采用本实用新型的加热装置后,可以有效对变压器油进行加热,显著减少滤油时间,提高工作效率。
The utility model relates to an electromagnetic induction auxiliary heating device for transformer oil. It is characterized in that it includes steel oil pipes (2) respectively connected to the oil inlet of the transformer and the oil outlet of the oil filter unit, and at least three sets of heating coils (1) are sequentially installed on the steel oil pipes (2) along the length direction. , temperature sensors are respectively installed at both ends and in the middle of the steel oil pipe (2), all the control circuits of the heating coil (1) and all temperature sensors are connected to the temperature controller (3) respectively, and are connected to the oil outlet of the transformer respectively. The oil return pipe (5) connected with the oil inlet port of the oil filter unit. The trial proves that after adopting the heating device of the utility model, the transformer oil can be effectively heated, the oil filtering time can be significantly reduced, and the working efficiency can be improved.
Description
技术领域technical field
本实用新型涉及一种变压器油电磁感应辅助加热装置。The utility model relates to an electromagnetic induction auxiliary heating device for transformer oil.
背景技术Background technique
交流或换流变压器在长期运行过程中,其绝缘油受外界杂质、和空气接触以及设备本身温度较高的影响,使油的质量逐渐变坏,变质后的绝缘油就不会起到应有的绝缘以及冷却作用。所以在变压器新安装或大修时需要对绝缘油进行过滤,除去油中的水份和杂质,提高油的耐电强度,保护油中的纸绝缘,也可在一定程度上提高油的物理化学性能。During the long-term operation of AC or converter transformers, the insulating oil is affected by external impurities, contact with air, and high temperature of the equipment itself, so that the quality of the oil gradually deteriorates, and the deteriorated insulating oil will not play its due role. insulation and cooling effect. Therefore, when the transformer is newly installed or overhauled, it is necessary to filter the insulating oil to remove water and impurities in the oil, improve the electric strength of the oil, protect the paper insulation in the oil, and improve the physical and chemical properties of the oil to a certain extent. .
在变压器进行油处理时,需要对油品进行加热以促进油中水份的蒸发和气体的析出,为避免温度过高造成绝缘油的老化,施工工艺要求油品的加热温度一般为55-60℃,并进一步规定当油温达到55-60℃才开始热油循环计时。在实际工作中,变压器油加热主要靠滤油机自带的加热功能来实现,因为滤油器受到本身功率及体积的制约其加热功率并不高,达到施工工艺要求的温度耗时很长甚至完全达不到规定温度,尤其在冬季施工时这种情况更为突出,大大的延长滤油时间,且滤油效率低下,从而影响到的变压器设备的安全稳定运行。从而迫切需要一种变压器油辅助加热装置,以提高滤油工作效率,保证油品质量。During the oil treatment of the transformer, it is necessary to heat the oil to promote the evaporation of water in the oil and the precipitation of gas. In order to avoid the aging of the insulating oil caused by excessive temperature, the construction process requires that the heating temperature of the oil is generally 55-60 ℃, and it is further stipulated that when the oil temperature reaches 55-60 ℃, the hot oil circulation timing starts. In actual work, the heating of transformer oil is mainly realized by the heating function of the oil filter unit. Because the oil filter is limited by its own power and volume, its heating power is not high, and it takes a long time to reach the temperature required by the construction process. The specified temperature cannot be reached at all, especially in winter construction, which greatly prolongs the oil filtering time, and the oil filtering efficiency is low, which affects the safe and stable operation of the transformer equipment. Thereby urgently need a kind of transformer oil auxiliary heating device, to improve oil filtering work efficiency, guarantee oil product quality.
实用新型内容Utility model content
本实用新型的目的是提供一种变压器油电磁感应辅助加热装置,能够显著缩短变压器油处理时间,提高滤油质量及工作效率。The purpose of the utility model is to provide a transformer oil electromagnetic induction auxiliary heating device, which can significantly shorten the treatment time of the transformer oil, and improve the oil filtering quality and work efficiency.
一种变压器油电磁感应辅助加热装置,其特别之处在于:包括分别与变压器进油口和滤油机出油口连通的钢制油管,在该钢制油管上沿长度方向依次套装有至少三组加热线圈,在该钢制油管两端和中间分别安装有温度传感器,该所有加热线圈控制电路和所有温度传感器均分别与温度控制器连接,还包括分别与变压器出油口和滤油机进油口连通的回油管。An electromagnetic induction auxiliary heating device for transformer oil, which is special in that it includes steel oil pipes respectively connected to the oil inlet of the transformer and the oil outlet of the oil filter, and at least three oil pipes are sequentially set on the steel oil pipe along the length direction. A group of heating coils, temperature sensors are respectively installed at both ends and in the middle of the steel oil pipe, all the heating coil control circuits and all temperature sensors are respectively connected to the temperature controller, and are respectively connected to the transformer oil outlet and the oil filter unit. The oil return pipe connected to the oil port.
其中在该钢制油管外覆盖有隔热层。Wherein the steel oil pipe is covered with a thermal insulation layer.
其中在钢制油管两端分别安装有手动蝶阀。Among them, manual butterfly valves are installed at both ends of the steel oil pipe.
其中加热线圈通过控制电路与可控硅变频供电电源连接从而供电。Wherein the heating coil is connected with the thyristor variable frequency power supply through the control circuit so as to supply power.
经过试用证明,采用本实用新型的加热装置后,可以有效对变压器油进行加热,显著减少滤油时间,提高工作效率。The trial proves that after adopting the heating device of the utility model, the transformer oil can be effectively heated, the oil filtering time can be significantly reduced, and the working efficiency can be improved.
附图说明Description of drawings
附图1为本实用新型的结构示意图。Accompanying drawing 1 is the structural representation of the utility model.
具体实施方式detailed description
如图1所示,本实用新型提供了一种变压器油电磁感应辅助加热装置,包括分别与变压器进油口和滤油机出油口连通的钢制油管2,在该钢制油管2上沿长度方向依次套装有六组加热线圈1,在该钢制油管2两端和中间分别安装有(智能)温度传感器,该所有加热线圈1控制电路和温度传感器均分别与温度控制器3连接,还包括分别与变压器出油口和滤油机进油口连通的回油管5。其中在该钢制油管2外覆盖有隔热层,在钢制油管2两端分别安装有手动蝶阀4。另外加热线圈1通过控制电路与可控硅变频供电电源连接从而供电。As shown in Figure 1, the utility model provides a transformer oil electromagnetic induction auxiliary heating device, which includes steel oil pipes 2 connected with the oil inlet of the transformer and the oil outlet of the oil filter respectively, and the steel oil pipe 2 along the Six sets of heating coils 1 are set sequentially in the length direction, (intelligent) temperature sensors are respectively installed at both ends and in the middle of the steel oil pipe 2, and all the heating coil 1 control circuits and temperature sensors are respectively connected with the temperature controller 3, and It includes an oil return pipe 5 communicating with the oil outlet of the transformer and the oil inlet of the oil filter respectively. Wherein the steel oil pipe 2 is covered with a heat insulation layer, and manual butterfly valves 4 are respectively installed at both ends of the steel oil pipe 2 . In addition, the heating coil 1 is connected to a thyristor variable frequency power supply through a control circuit to provide power.
实施例1:Example 1:
本实用新型使用时串接在变压器设备与滤油机设备之间,通过电磁感应加热原理对变压器油进行辅助加热以保证油品质量和工作效率,确保变压器设备的安全稳定运行。变压器油电磁感应辅助加热装置主要由钢制油管2、加热线圈1、温度传感器、可控硅变频供电系统、温度控制器3、报警器、指示灯等组成。When the utility model is in use, it is connected in series between the transformer equipment and the oil filter equipment, and uses the principle of electromagnetic induction heating to auxiliary heat the transformer oil to ensure the oil quality and work efficiency, and ensure the safe and stable operation of the transformer equipment. The transformer oil electromagnetic induction auxiliary heating device is mainly composed of steel oil pipe 2, heating coil 1, temperature sensor, thyristor frequency conversion power supply system, temperature controller 3, alarm, indicator light, etc.
本实用新型采用采用变频电源供电系统,通过调节电流以改变交变磁通将电能转换为磁能使被加热钢体感应到磁能而自发热从而达到加热钢制油管2内变压器油的目的。将加热线圈1分成六段(组),根据需要逐级投入,在0-100℃范围内调节,使表面热负荷小于1.0w/平方厘米。钢筒外部包裹隔热保温材料,减少热量的散失,提高热效率。The utility model adopts a frequency conversion power supply system, and by adjusting the current to change the alternating magnetic flux, the electric energy is converted into magnetic energy, so that the heated steel body senses the magnetic energy and self-heats to achieve the purpose of heating the transformer oil in the steel oil pipe 2. Divide the heating coil 1 into six sections (groups), put them in step by step according to the needs, and adjust them within the range of 0-100°C, so that the surface heat load is less than 1.0w/square centimeter. The steel cylinder is wrapped with thermal insulation material to reduce heat loss and improve thermal efficiency.
在进出油口及管路中间多点布置感温探头,将采集到的温度通过4-20mA输出到温度控制器3的显示屏上,通过温度控制器3预先设定油温值自动对加热线圈1进行启停控制使变压器油温未达到规定要求启动一组乃至多组加热线圈1,待油温达到规定值后逐级停止加热。Arrange temperature probes at multiple points in the oil inlet and outlet and in the middle of the pipeline, output the collected temperature to the display screen of the temperature controller 3 through 4-20mA, and automatically set the oil temperature value through the temperature controller 3 to automatically control the heating coil 1. Carry out start-stop control so that the oil temperature of the transformer does not meet the specified requirements, start one or more sets of heating coils 1, and stop heating step by step after the oil temperature reaches the specified value.
当加热线圈1温度高于最高温度设定值时(如85℃),以嗡鸣及报警灯闪烁两种方式报警并自动停机。当油量过少时以嗡鸣及报警灯闪烁两种方式报警并自动停机,避免干烧引起加热器损坏。当一组加热线圈1故障时自动投入另一组加热。在发生短路、过流、过载、过压时均通过相应的中间继电器及热继电器等发出报警信号。嗡鸣报警在面板上设置就地按钮复归。When the temperature of the heating coil 1 is higher than the maximum temperature setting value (such as 85°C), it will give an alarm in two ways of buzzing and flashing of the alarm light and automatically stop. When the amount of oil is too low, it will give an alarm in two ways, buzzing and flashing of the alarm light, and automatically shut down to avoid damage to the heater caused by dry burning. When one group of heating coils 1 fails, another group is automatically put into heating. In the event of short circuit, overcurrent, overload and overvoltage, an alarm signal will be sent through the corresponding intermediate relay and thermal relay. The buzzing alarm is set on the panel and the local button is reset.
本实用新型使用时串接在滤油回路当中,在回路中设置法兰实现管路对接,设置手动蝶阀4以实现加热回路的开启和关闭,对接面设有凹槽加装胶垫以保证密封。在温度控制器3控制面板上设置工作、停止、故障报警指示灯,对装置工作状态进行监视。When the utility model is in use, it is connected in series in the oil filter circuit. A flange is set in the circuit to realize the connection of the pipeline, and a manual butterfly valve 4 is set to realize the opening and closing of the heating circuit. The butt joint surface is provided with grooves and rubber pads to ensure sealing . On the control panel of temperature controller 3, set work, stop, and fault alarm indicator lights to monitor the working status of the device.
本实用新型的使用方法和工作原理是:Using method and working principle of the present utility model are:
首先将本实用新型与变压器及滤油机设备分别连接,正常运行时,可根据需要对变压器油通过电磁感应产生的涡流进行辅助加热,温度未达到要求时自动投入多组加热线圈1,达到要求后逐级自动停机,当出现运行异常则自动报警停机,上述功能均为现有温度控制器的常规功能。本装置的应用,大大提高了变压器油的处理速度及效率,从而保证了变压器的稳定可靠运行。First of all, the utility model is connected with the transformer and the oil filter equipment respectively. During normal operation, the eddy current generated by electromagnetic induction can be used for auxiliary heating of the transformer oil as required. When the temperature does not meet the requirements, multiple sets of heating coils 1 are automatically put in to meet the requirements. Afterwards, it will automatically stop step by step, and when there is an abnormal operation, it will automatically alarm and stop. The above functions are all conventional functions of the existing temperature controller. The application of the device greatly improves the processing speed and efficiency of the transformer oil, thereby ensuring the stable and reliable operation of the transformer.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110753410A (en) * | 2019-10-30 | 2020-02-04 | 国网宁夏电力有限公司检修公司 | Transformer oil auxiliary heating device based on electromagnetic induction and its control method |
CN111111315A (en) * | 2019-11-28 | 2020-05-08 | 保定天威集团特变电气有限公司 | Method for vacuum filtering of natural ester insulating oil for transformer |
CN112557993A (en) * | 2020-11-13 | 2021-03-26 | 广东电网有限责任公司广州供电局 | Vegetable oil transformer thermal fault simulation system based on eddy current heating |
CN117270605A (en) * | 2023-11-23 | 2023-12-22 | 普瑞奇科技(北京)股份有限公司 | Temperature control and regulation method and system based on vacuum oil filter |
-
2016
- 2016-09-29 CN CN201621092915.0U patent/CN206152472U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110753410A (en) * | 2019-10-30 | 2020-02-04 | 国网宁夏电力有限公司检修公司 | Transformer oil auxiliary heating device based on electromagnetic induction and its control method |
CN110753410B (en) * | 2019-10-30 | 2024-05-24 | 国网宁夏电力有限公司检修公司 | Transformer oil auxiliary heating device based on electromagnetic induction and control method thereof |
CN111111315A (en) * | 2019-11-28 | 2020-05-08 | 保定天威集团特变电气有限公司 | Method for vacuum filtering of natural ester insulating oil for transformer |
CN112557993A (en) * | 2020-11-13 | 2021-03-26 | 广东电网有限责任公司广州供电局 | Vegetable oil transformer thermal fault simulation system based on eddy current heating |
CN117270605A (en) * | 2023-11-23 | 2023-12-22 | 普瑞奇科技(北京)股份有限公司 | Temperature control and regulation method and system based on vacuum oil filter |
CN117270605B (en) * | 2023-11-23 | 2024-02-20 | 普瑞奇科技(北京)股份有限公司 | Temperature control and regulation method and system based on vacuum oil filter |
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