CN206146267U - Adopt LNG vaporizer of middle medium of self -loopa - Google Patents
Adopt LNG vaporizer of middle medium of self -loopa Download PDFInfo
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- CN206146267U CN206146267U CN201620726268.8U CN201620726268U CN206146267U CN 206146267 U CN206146267 U CN 206146267U CN 201620726268 U CN201620726268 U CN 201620726268U CN 206146267 U CN206146267 U CN 206146267U
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Abstract
本实用新型公开了一种采用自循环中间介质的LNG汽化器,包括壳体,所述壳体内采用分别开设有多行多列通孔的第一隔板和第二隔板,将其依次隔分为在壳体顶部对应设置有进、出口的LNG换热腔、第一换热介质换热腔和左右侧壁对应设置有进、出口的第二换热介质换热腔;所述第一隔板的通孔中固定安装有贯穿LNG换热腔和第一换热介质换热腔的第一热管,所述第二隔板的通孔中固定安装有贯穿第一换热介质换热腔和第二换热介质换热腔的第二热管。本实用新型结构简单、运行可靠,有效地解决了‑163℃的低温LNG汽化时引起的换热介质结冰,引起汽化器汽化性能恶化等问题。
The utility model discloses an LNG vaporizer adopting a self-circulating intermediate medium, which comprises a casing, and the casing adopts a first partition board and a second partition board respectively provided with multiple rows and columns of through holes, which are sequentially divided into two partitions. The top of the shell is provided with the LNG heat exchange chamber with the inlet and outlet, the first heat exchange medium heat exchange chamber and the left and right side walls with the second heat exchange medium heat exchange chamber with the inlet and outlet; the first insulation The first heat pipe that runs through the LNG heat exchange chamber and the first heat exchange medium heat exchange chamber is fixedly installed in the through hole of the plate, and the first heat pipe that passes through the first heat exchange medium heat exchange chamber and the first heat exchange medium heat exchange chamber is fixedly installed in the through hole of the second partition. The second heat pipe of the second heat exchange medium heat exchange cavity. The utility model has the advantages of simple structure and reliable operation, and effectively solves the problems of freezing of the heat exchange medium caused by the vaporization of low-temperature LNG at -163°C, and deterioration of the vaporization performance of the vaporizer.
Description
技术领域technical field
本实用新型涉及一种汽化器,尤其是涉及一种采用自循环中间介质的LNG汽化器,属于换热器领域。The utility model relates to a vaporizer, in particular to an LNG vaporizer using a self-circulating intermediate medium, and belongs to the field of heat exchangers.
背景技术Background technique
随着世界能源结构的进一步紧张和环境污染的日益严重,人们越来越注重开发利用新能源。天然气作为一种清洁、高效的能源越来越受到青睐。天然气常温为气体,不便于贮存和远距离运输,因此一般采用先将其转变为-163℃低温液体(LNG),然后贮存和远距离运输。但在使用LNG之前,则需要利用汽化装置将-163℃左右温度的液态LNG升温为到5℃左右的气态天然气(NG)。With the further tension of the world's energy structure and the increasingly serious environmental pollution, people are paying more and more attention to the development and utilization of new energy sources. Natural gas is becoming more and more popular as a clean and efficient energy source. Natural gas is a gas at room temperature, which is not convenient for storage and long-distance transportation. Therefore, it is generally used to convert it into a low-temperature liquid (LNG) at -163°C, and then store and long-distance transportation. But before using LNG, it is necessary to use a vaporization device to heat up the liquid LNG at a temperature of about -163°C to gaseous natural gas (NG) at about 5°C.
目前,用于LNG汽化汽化器主要包括以下类型:At present, vaporizers used for LNG vaporization mainly include the following types:
(1)开架式汽化器,即LNG在该装置的传热管内流动,管外有海水喷淋装置喷淋海水于传热管,实现海水与LNG的热量的交换;该装置结构简单,换热体积大,直接利用海水与LNG进行换热,但由于LNG在换热过程显热交换温差大,释放冷量多,容易导致海水结冰,因此该装置汽化效率稳定性并不能得到保障。(1) Open-frame vaporizer, that is, LNG flows in the heat transfer tube of the device, and there is a seawater spraying device outside the tube to spray seawater on the heat transfer tube to realize the heat exchange between seawater and LNG; the device has a simple structure and a large heat transfer volume Large, direct use of seawater and LNG for heat exchange, but because LNG has a large temperature difference in sensible heat exchange during the heat exchange process, and releases a large amount of cooling, it is easy to cause seawater to freeze, so the stability of the vaporization efficiency of this device cannot be guaranteed.
(2)带中间传热介质的汽化器,即LNG与中间传热介质进行换热,中间传热介质与海水(或其他热源)进行换热,由于中间传热介质采用低凝固点的介质,保证了系统的稳定的运行;但由于需增加用于中间流动的装置,使得装置结构复杂。(2) A vaporizer with an intermediate heat transfer medium, that is, LNG exchanges heat with the intermediate heat transfer medium, and the intermediate heat transfer medium exchanges heat with seawater (or other heat sources). Since the intermediate heat transfer medium uses a medium with a low freezing point, it ensures The stable operation of the system; however, due to the need to increase the device for intermediate flow, the device structure is complicated.
(3)管壳式汽化器,该汽化器虽结构紧凑,但由于管壳式换热效率并不高且热源流量较大,并不能保证LNG汽化的稳定的进行。(3) Shell-and-tube vaporizer. Although the vaporizer has a compact structure, due to the low heat exchange efficiency of the shell-and-tube type and the large flow rate of the heat source, it cannot guarantee the stable vaporization of LNG.
申请号为201510313021.3的专利公开了一种采用梯级汽化技术的LNG汽化器,该系统主要由壳体、隔板、若干热管构成,其中:两块多孔隔板将壳体隔分为3个腔体,上部腔体两端分别对应NG出口和LNG进口,中间腔体两端分别对应第一换热介质出口和第一换热介质进口,下部腔体两端分别对应第二换热介质进口和第二换热介质出口。热管分别垂直固定安装于两块隔板上,穿伸于三个不同的腔体内。LNG的冷量通过热管传递给第一换热介质,第一换热介质再通过热管将冷量传递给第二换热介质。该发明为保证第一换热介质在第一换热介质换热腔中循环流动,需设有对应的动力循环装置和循环管路,这不仅增加了装置的能源损耗和成本,而且使得整个装置复杂性上升,可靠性下降。The patent application number 201510313021.3 discloses an LNG vaporizer using cascade vaporization technology. The system is mainly composed of a shell, a partition, and a number of heat pipes. Among them: two porous partitions divide the shell into three cavities, The two ends of the upper chamber correspond to the NG outlet and the LNG inlet respectively, the two ends of the middle chamber correspond to the first heat exchange medium outlet and the first heat exchange medium inlet respectively, and the two ends of the lower chamber correspond to the second heat exchange medium inlet and the second heat exchange medium respectively. Heat exchange medium outlet. The heat pipes are vertically and fixedly installed on two partitions respectively, and pass through three different cavities. The cold energy of the LNG is transferred to the first heat exchange medium through the heat pipe, and the first heat exchange medium then transfers the cold energy to the second heat exchange medium through the heat pipe. In order to ensure that the first heat exchange medium circulates in the heat exchange chamber of the first heat exchange medium, the invention needs to be equipped with a corresponding power cycle device and circulation pipeline, which not only increases the energy loss and cost of the device, but also makes the whole device As complexity goes up, reliability goes down.
发明内容Contents of the invention
本实用新型的目的是针对上述现有技术所存在的功能局限的缺陷,提供了一种采用自循环中间介质的LNG汽化器。The purpose of the utility model is to provide an LNG vaporizer using a self-circulating intermediate medium for the defects of functional limitations in the above-mentioned prior art.
本实用新型的汽化器利用第一换热介质吸收第二换热介质的热量汽化后的浮升力和吸收LNG冷量冷凝成液体的重力,促使第一换热介质在第一换热介质换热腔9内产生上下的自循环流动,结构简单且无需额外动力。The vaporizer of the utility model utilizes the buoyancy force after the first heat exchange medium absorbs the heat of the second heat exchange medium to vaporize and absorbs the gravity of LNG coldness condensed into liquid, so as to promote the first heat exchange medium to be in the heat exchange chamber of the first heat exchange medium. Up and down self-circulating flow is generated in 9, the structure is simple and no additional power is required.
为了达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种采用自循环中间介质的LNG汽化器,包括壳体4,所述壳体4内采用分别开设有多行多列通孔的第一隔板7和第二隔板10,将其依次隔分为在壳体4顶部对应设置有进、出口的LNG换热腔6、第一换热介质换热腔9和左右侧壁设置有进、出口的第二换热介质换热腔13;所述第一隔板7的通孔中固定安装有贯穿LNG换热腔6、第一换热介质换热腔9的第一热管2;所述第二隔板10的通孔中固定安装有贯穿第一换热介质换热腔6、第二换热介质换热腔13的第二热管12。An LNG vaporizer using a self-circulating intermediate medium, comprising a casing 4, the casing 4 adopts a first partition 7 and a second partition 10 with multiple rows and columns of through holes, which are sequentially separated The top of the shell 4 is provided with the LNG heat exchange chamber 6 with the inlet and outlet, the first heat exchange medium heat exchange chamber 9 and the left and right side walls with the second heat exchange medium heat exchange chamber 13 with the inlet and outlet; The first heat pipe 2 passing through the LNG heat exchange chamber 6 and the first heat exchange medium heat exchange chamber 9 is fixedly installed in the through hole of the first partition 7; A heat exchange medium heat exchange chamber 6 and a second heat pipe 12 in a second heat exchange medium heat exchange chamber 13 .
进一步,上述所述第一热管2贯穿在LNG换热腔6中的一段的外壁上和所述第二热管12贯穿在第二换热介质换热腔13中的一段的外壁上沿轴向各自套装有若干水平翅片3;所述第一热管2和第二热管12贯穿在第一换热介质换热腔9中的一段的外壁上沿圆周套装有若干垂直翅片8。Further, the above-mentioned first heat pipe 2 runs through the outer wall of a section of the LNG heat exchange chamber 6 and the second heat pipe 12 passes through the outer wall of a section of the second heat exchange medium heat exchange chamber 13 along the axial direction. Several horizontal fins 3 are fitted; the first heat pipe 2 and the second heat pipe 12 pass through the outer wall of a section of the first heat exchange medium heat exchange chamber 9 and several vertical fins 8 are fitted along the circumference.
进一步,上述所述第一隔板7和第二隔板10与所述壳体4的连接为焊接连接。所述第一隔板7和第二隔板10上的通孔的排列为交错或顺排排列。Further, the above-mentioned first partition plate 7 and the second partition plate 10 are connected to the housing 4 by welding. The through holes on the first separator 7 and the second separator 10 are arranged in a staggered or sequential arrangement.
进一步,上述所述第一热管2和第二热管12贯穿在第一换热介质换热腔9中的一段的长度均小于所述第一换热介质换热腔9容积高度的1/2。所述第一换热介质换热腔9为内部压力等于100Pa-200Pa的密闭腔体,腔体内设贮有浸没第二热管12的冷凝端且不超过第一换热介质换热腔9容积高度的1/2的低沸点工质。Further, the length of the first heat pipe 2 and the second heat pipe 12 passing through the first heat exchange medium heat exchange cavity 9 is less than 1/2 of the volume height of the first heat exchange medium heat exchange cavity 9 . The first heat exchange medium heat exchange cavity 9 is a closed cavity with an internal pressure equal to 100Pa-200Pa, and the condensation end of the submerged second heat pipe 12 is stored in the cavity and does not exceed the volume height of the first heat exchange medium heat exchange cavity 9 1/2 of the low boiling point working fluid.
本实用新型所述的第一换热介质通过热管与LNG直接进行换热,由于LNG汽化时释放冷量大,为保证第一换热介质在换热过程中不会结冰,则需采用低沸点相变换热介质如丙烷;而所述第二换热介质无需考虑上述问题,即采用一般换热介质即可如海水。为保证三种介质能够进行换热且实现LNG温度的逐步提升,LNG与第二换热介质为逆向流动。The first heat exchange medium described in the utility model directly exchanges heat with the LNG through the heat pipe. Since the LNG releases a large amount of cold when it is vaporized, in order to ensure that the first heat exchange medium does not freeze during the heat exchange process, a low The boiling-point phase-change heat medium is such as propane; and the second heat-exchange medium does not need to consider the above-mentioned problems, that is, a general heat-exchange medium can be used, such as sea water. In order to ensure that the three media can exchange heat and gradually increase the temperature of LNG, the LNG and the second heat exchange medium flow in reverse.
本实用新型根据LNG汽化过程的汽化特征,通过合理组合和布置不同换热腔中热管的蒸发端及冷凝端来保证LNG汽化的稳定进行;总体来说,置于LNG换热腔6中的第一热管2和置于第一换热介质换热腔9中的第二热管12为热管的冷凝端;置于第一换热介质换热腔9中的第一热管2和置于第二换热介质换热腔13中的第二热管12为热管的蒸发端。According to the vaporization characteristics of the LNG vaporization process, the utility model ensures the stable progress of LNG vaporization by rationally combining and arranging the evaporation ends and condensation ends of heat pipes in different heat exchange chambers; A heat pipe 2 and the second heat pipe 12 placed in the first heat exchange medium heat exchange chamber 9 are the condensation ends of the heat pipe; the first heat pipe 2 placed in the first heat exchange medium heat exchange chamber 9 and the second heat exchange pipe The second heat pipe 12 in the heat medium heat exchange chamber 13 is the evaporation end of the heat pipe.
本实用新型所述的第二换热介质在第二换热介质换热腔13中流动,与第二热管12的蒸发端进行换热,第二热管12的蒸发端吸收来自第二换热介质的热量并通过其冷凝端将热量传递给第一换热介质;第一换热介质吸收热量后由液态汽化为气态,气态的第一换热介质与第一热管2的蒸发端进行换热并通过其冷凝端将热量传递给LNG。The second heat exchange medium described in the present invention flows in the second heat exchange medium heat exchange cavity 13, and exchanges heat with the evaporation end of the second heat pipe 12, and the evaporation end of the second heat pipe 12 absorbs heat from the second heat exchange medium and transfer the heat to the first heat exchange medium through its condensing end; the first heat exchange medium absorbs heat and vaporizes from a liquid state to a gaseous state, and the gaseous first heat exchange medium exchanges heat with the evaporation end of the first heat pipe 2 and Heat is transferred to the LNG through its condensing end.
附图说明Description of drawings
图1为本实用新型专利的结构示意图;Fig. 1 is the structural representation of the utility model patent;
图中:1、NG出口;2、第一热管;3、水平翅片;4、壳体;5、LNG进口6、LNG换热腔;7、第一隔板;8、垂直翅片;9、第一换热介质换热腔;10、第二隔板;11、第二换热介质出口;12、第二热管;13、第二换热介质换热腔;14、第二换热介质出口。In the figure: 1. NG outlet; 2. First heat pipe; 3. Horizontal fins; 4. Shell; 5. LNG inlet 6. LNG heat exchange chamber; 7. First partition; 8. Vertical fins; 9 1. First heat exchange medium heat exchange chamber; 10. Second partition; 11. Second heat exchange medium outlet; 12. Second heat pipe; 13. Second heat exchange medium heat exchange chamber; 14. Second heat exchange medium Export.
具体实施方式detailed description
下面结合附图和具体实施方式,对本实用新型作进一步详细说明,但本实用新型保护范围不限于下述实施例,凡采用等同替换或等效变换形式获得的技术方案,均在本实用新型保护范围之内。Below in conjunction with the accompanying drawings and specific embodiments, the utility model is described in further detail, but the scope of protection of the utility model is not limited to the following embodiments, and all technical solutions obtained in the form of equivalent replacement or equivalent transformation are protected by the utility model. within range.
如附图1所示,为本实用新型的一种采用自循环中间介质的LNG汽化器,包括壳体4,所述壳体4内采用分别开设有多行多列通孔的第一隔板7和第二隔板10,将其依次隔分为在壳体4顶部对应设置有进、出口的LNG换热腔6、第一换热介质换热腔9和左右侧壁设置有进、出口的第二换热介质换热腔13;所述第一隔板7的通孔中固定安装有贯穿LNG换热腔6、第一换热介质换热腔9的第一热管2;所述第二隔板10的通孔中固定安装有贯穿第一换热介质换热腔6、第二换热介质换热腔13的第二热管12。其中,所述第一热管2贯穿在LNG换热腔6中的一段的外壁上和所述第二热管12贯穿在第二换热介质换热腔13中的一段的外壁上沿轴向各自套装有若干水平翅片3;所述第一热管2和第二热管12贯穿在第一换热介质换热腔9中的一段的外壁上沿圆周套装有若干垂直翅片8。所述第一隔板7和第二隔板10与所述壳体4的连接为焊接连接。所述第一隔板7和第二隔板10上的通孔的排列为交错或顺排排列。所述第一热管2和第二热管12贯穿在第一换热介质换热腔9中的一段的长度均小于所述第一换热介质换热腔9容积高度的1/2。所述第一换热介质换热腔9为内部压力等于100Pa-200Pa的密闭腔体,腔体内设贮有浸没第二热管12的冷凝端且不超过第一换热介质换热腔9容积高度的1/2的低沸点工质。As shown in accompanying drawing 1, it is a kind of LNG carburetor adopting self-circulating intermediate medium of the present utility model, comprises shell 4, adopts the first dividing plate 7 that has multiple rows and columns of through holes in said shell 4 and the second partition plate 10, which are sequentially divided into an LNG heat exchange chamber 6 with inlets and outlets correspondingly provided on the top of the shell 4, a first heat exchange medium heat exchange chamber 9, and a chamber with inlets and outlets provided on the left and right side walls. The second heat exchange medium heat exchange chamber 13; the first heat pipe 2 passing through the LNG heat exchange chamber 6 and the first heat exchange medium heat exchange chamber 9 is fixedly installed in the through hole of the first partition plate 7; the second The second heat pipe 12 passing through the first heat exchange medium heat exchange cavity 6 and the second heat exchange medium heat exchange cavity 13 is fixedly installed in the through hole of the separator 10 . Wherein, the first heat pipe 2 penetrates on the outer wall of a section of the LNG heat exchange chamber 6 and the second heat pipe 12 penetrates on the outer wall of a section of the second heat exchange medium heat exchange chamber 13, respectively sleeved in the axial direction There are a number of horizontal fins 3; the first heat pipe 2 and the second heat pipe 12 run through a section of the outer wall of the first heat exchange medium heat exchange chamber 9, and a number of vertical fins 8 are sleeved along the circumference. The first partition 7 and the second partition 10 are connected to the housing 4 by welding. The through holes on the first separator 7 and the second separator 10 are arranged in a staggered or sequential arrangement. The length of a section of the first heat pipe 2 and the second heat pipe 12 passing through the first heat exchange medium heat exchange cavity 9 is less than 1/2 of the volume height of the first heat exchange medium heat exchange cavity 9 . The first heat exchange medium heat exchange cavity 9 is a closed cavity with an internal pressure equal to 100Pa-200Pa, and the condensation end of the submerged second heat pipe 12 is stored in the cavity and does not exceed the volume height of the first heat exchange medium heat exchange cavity 9 1/2 of the low boiling point working fluid.
本实用新型的一种采用自循环中间介质的LNG汽化器的实现方法,流程如下:A kind of realization method of the LNG vaporizer adopting the self-circulating intermediate medium of the present utility model, the flow process is as follows:
1、LNG换热流程:LNG从LNG进口5流入LNG换热腔6与第一热管2的冷凝端进行换热,吸收热管中低沸点工质从第一换热介质吸收得到的热量从而温度升高,将-163℃的LNG升温为常温NG,随后从NG出口1排出,完成LNG的汽化过程。1. LNG heat exchange process: LNG flows from the LNG inlet 5 into the LNG heat exchange chamber 6 to exchange heat with the condensation end of the first heat pipe 2, and absorb the heat obtained by the low boiling point working medium in the heat pipe from the first heat exchange medium so that the temperature rises High, the temperature of LNG at -163°C is raised to normal temperature NG, and then discharged from NG outlet 1 to complete the vaporization process of LNG.
2、第一换热介质换热流程:液态的第一换热介质换热腔9中的第一换热介质与第二热管12的冷凝端进行换热,吸收热管中低沸点工质从第二换热介质吸收得到的热量汽化产生浮升力。气态的第一换热介质不断上升,与第一换热介质换热腔体9中的第一热管2的蒸发端进行换热,吸收来自LNG的冷量,温度降低冷凝为液体。液态的第一换热介质在重力的作用下沿着第一热管2的垂直翅片8外壁向下回流,最终回流到第一换热介质换热腔9的底部,液态的第一换热介质继续吸收热量汽化为气态,所述过程周而复始。2. The heat exchange process of the first heat exchange medium: the liquid first heat exchange medium in the heat exchange chamber 9 performs heat exchange with the condensation end of the second heat pipe 12, and absorbs the low boiling point working medium in the heat pipe from the second heat exchange medium. Second, the heat absorbed by the heat exchange medium is vaporized to generate buoyancy. The gaseous first heat exchange medium keeps rising, exchanges heat with the evaporation end of the first heat pipe 2 in the first heat exchange medium heat exchange cavity 9, absorbs the cold energy from LNG, and condenses into liquid when the temperature drops. The liquid first heat exchange medium flows back down along the outer wall of the vertical fin 8 of the first heat pipe 2 under the action of gravity, and finally flows back to the bottom of the first heat exchange medium heat exchange chamber 9. The liquid first heat exchange medium Continue to absorb heat and vaporize into a gaseous state, and the process repeats itself.
3、第二换热介质换热流程:第二换热介质从第二换热介质进口14流入第二换热介质换热腔13与作为第二热管12的蒸发端进行换热,将热量提供给第一换热介质,使得第一换热介质温度升高而汽化;通过调节进入第二换热介质换热腔13中第二换热介质的流量,从而匹配LNG汽化量,实现实时工况的调节。3. The heat exchange process of the second heat exchange medium: the second heat exchange medium flows into the second heat exchange medium heat exchange cavity 13 from the second heat exchange medium inlet 14 to exchange heat with the evaporation end of the second heat pipe 12, and provides heat Supply the first heat exchange medium so that the temperature of the first heat exchange medium rises and vaporizes; by adjusting the flow rate of the second heat exchange medium entering the heat exchange chamber 13 of the second heat exchange medium, it matches the vaporization amount of LNG to realize real-time working conditions adjustment.
以上仅为本实用新型的实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,凡采用等同替换或等效变换形成的技术方案,均属于本实用新型要求的保护范围。The above is only the embodiment of the utility model, and its description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the utility model. It should be pointed out that, for those skilled in the art, any technical solution formed by equivalent replacement or equivalent transformation shall fall within the scope of protection required by the utility model without departing from the concept of the utility model.
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