CN206139892U - Cutting device of tubular product - Google Patents
Cutting device of tubular product Download PDFInfo
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- CN206139892U CN206139892U CN201621030741.5U CN201621030741U CN206139892U CN 206139892 U CN206139892 U CN 206139892U CN 201621030741 U CN201621030741 U CN 201621030741U CN 206139892 U CN206139892 U CN 206139892U
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Abstract
Description
技术领域technical field
本实用新型涉及管材的加工技术领域,尤其是涉及一种管材的切割装置。The utility model relates to the technical field of pipe material processing, in particular to a pipe material cutting device.
背景技术Background technique
传统的对管材的切割方式包括锯片拉锯管材的切割方式与无屑开料机构切割管材的切割方式。其中,锯片拉锯切割管材过程中,管材容易产生粉屑,管材的切断面上容易产生毛刺,管材切断后需要进行清洗操作。而无屑开料机构在切割管材过程中,管材所产生的粉屑较少,管材切断面上产生的毛刺较少,但是无屑开料机构仅仅适应于垂直于管材轴向方向切割操作,无法对管材进行斜切操作。The traditional way of cutting the pipe includes the cutting method of sawing the pipe with the saw blade and the cutting method of cutting the pipe with the chipless cutting mechanism. Wherein, during the process of sawing the pipe with the saw blade, the pipe is prone to dust, and the cut surface of the pipe is prone to burrs, and the pipe needs to be cleaned after cutting. In the process of cutting the pipe, the chipless cutting mechanism produces less dust and less burrs on the cutting surface of the pipe, but the chipless cutting mechanism is only suitable for cutting operations perpendicular to the axial direction of the pipe, and cannot Performs bevel cut operations on pipes.
发明内容Contents of the invention
基于此,本实用新型在于克服现有技术的缺陷,提供一种管材的切割装置,它能够便于对管材进行斜切操作,且管材切割过程中所产生的粉屑较少,管材的斜切面上产生的毛刺较少。Based on this, the utility model aims to overcome the defects of the prior art and provide a cutting device for pipes, which can facilitate the oblique cutting operation of the pipes, and the powder chips generated during the pipe cutting process are less, and the beveled surface of the pipes Produces fewer glitches.
其技术方案如下:一种管材的切割装置,包括:夹紧机构,所述夹紧机构用于夹紧管材;第一切割件与第一驱动件,所述第一驱动件与所述第一切割件传动相连,所述第一驱动件用于驱动所述第一切割件在第一方向上来回运动以在所述管材侧壁上形成切口;第二切割件与第二驱动件,所述第二驱动件与所述第二切割件传动相连,所述第二驱动件用于驱动所述第二切割件在第二方向上来回运动、并使得所述第二切割件头部通过所述切口插入到所述管材中。Its technical solution is as follows: a cutting device for pipes, including: a clamping mechanism for clamping pipes; a first cutting part and a first driving part, and the first driving part and the first The cutting parts are connected by transmission, and the first driving part is used to drive the first cutting part to move back and forth in the first direction to form a cut on the side wall of the pipe; the second cutting part and the second driving part, the The second driving member is in transmission connection with the second cutting member, the second driving member is used to drive the second cutting member to move back and forth in the second direction, and make the head of the second cutting member pass through the A cutout is inserted into the tubing.
在其中一个实施例中,所述第一方向与所述第二方向垂直设置,所述第二切割件为扁平状,所述第二切割件中部的宽度大于所述管材的直径,所述第二切割件头部的宽度逐渐变小。In one embodiment, the first direction is perpendicular to the second direction, the second cutting part is flat, the width of the middle part of the second cutting part is larger than the diameter of the pipe, and the second cutting part is flat. The width of the head of the two cutting parts becomes smaller gradually.
在其中一个实施例中,所述第一切割件为扁平状,所述第一切割件与所述第二切割件处于同一平面上。In one embodiment, the first cutting part is flat, and the first cutting part and the second cutting part are on the same plane.
在其中一个实施例中,所述夹紧机构包括基座、第一夹具与第二夹具,所述第一夹具与所述第二夹具并列间隔设置在所述基座上,所述第一夹具面向所述第二夹具的端面、所述第二夹具面向所述第一夹具的端面均相对于所述管材倾斜设置,且所述第一夹具面向所述第二夹具的端面、所述第二夹具面向所述第一夹具的端面倾斜设置方向与所述第一切割件倾斜设置方向相同,所述第一切割件、所述第二切割件的运动轨迹位于所述第一夹具面向所述第二夹具的端面与所述第二夹具面向所述第一夹具的端面之间。In one of the embodiments, the clamping mechanism includes a base, a first clamp and a second clamp, and the first clamp and the second clamp are arranged on the base in parallel and at intervals, and the first clamp The end surface facing the second jig and the end surface of the second jig facing the first jig are both inclined relative to the pipe, and the end surface of the first jig facing the second jig and the second jig are inclined. The inclined setting direction of the end face of the clamp facing the first clamp is the same as the inclined setting direction of the first cutting part, and the movement tracks of the first cutting part and the second cutting part are located where the first clamp faces the first cutting part. Between the end surface of the second clamp and the end surface of the second clamp facing the first clamp.
在其中一个实施例中,所述第一切割件相对于所述管材倾斜设置,所述第二切割件相对于所述管材倾斜设置,所述第二切割件的倾斜设置方向与所述第一切割件倾斜设置方向相同;所述第一夹具包括第一夹紧块与第二夹紧块,所述第一夹紧块设有与所述管材外侧壁相适应的第一凹部,所述第二夹紧块设有与所述管材外侧壁相适应的第二凹部,所述第一夹紧块装设在所述基座上,所述第二夹紧块与所述第一夹紧块可打开连接;所述第二夹具包括第三夹紧块与第四夹紧块,所述第三夹紧块设有与所述管材外侧壁相适应的第三凹部,所述第四夹紧块设有与所述管材外侧壁相适应的第四凹部,所述第三凹部与所述第四凹部相对设置,所述第三夹紧块装设在所述基座上,所述第四夹紧块与所述第三夹紧块可打开连接。In one of the embodiments, the first cutting member is arranged obliquely relative to the pipe material, the second cutting member is arranged obliquely relative to the pipe material, and the direction of the oblique arrangement of the second cutting member is the same as that of the first cutting member. The cutting parts are inclined in the same direction; the first clamp includes a first clamping block and a second clamping block, and the first clamping block is provided with a first recess adapted to the outer wall of the pipe, and the first clamping block The second clamping block is provided with a second recess adapted to the outer wall of the pipe, the first clamping block is installed on the base, the second clamping block is connected to the first clamping block The connection can be opened; the second clamp includes a third clamping block and a fourth clamping block, the third clamping block is provided with a third concave part adapted to the outer wall of the pipe, and the fourth clamping block The block is provided with a fourth recess adapted to the outer wall of the pipe, the third recess is opposite to the fourth recess, the third clamping block is installed on the base, and the fourth The clamping block is openably connected with the third clamping block.
在其中一个实施例中,所述基座设有限位槽,所述第一夹紧块、所述第三夹紧块设有与所述限位槽相适应的限位块,所述限位块装设在所述限位槽中。In one of the embodiments, the base is provided with a limit slot, the first clamping block and the third clamping block are provided with a limit block adapted to the limit slot, and the limit The blocks are installed in the limiting slots.
在其中一个实施例中,所述第一夹具包括第一导向杆,所述第一夹紧块设有第一导向孔,所述第二夹紧块设有与所述第一导向孔相应的第二导向孔,所述第一导向孔与所述第二导向孔均倾斜设置,所述第一导向孔、所述第二导向孔的倾斜设置方向与所述第二切割件倾斜设置方向相同,所述第一夹紧块通过所述第一导向杆装入所述第一导向孔、所述第二导向孔与所述第二夹紧块相连接;In one of the embodiments, the first clamp includes a first guide rod, the first clamping block is provided with a first guide hole, and the second clamping block is provided with a guide hole corresponding to the first guide hole. The second guide hole, the first guide hole and the second guide hole are obliquely arranged, and the oblique arrangement direction of the first guide hole and the second guide hole is the same as the oblique arrangement direction of the second cutting member , the first clamping block is loaded into the first guide hole through the first guide rod, and the second guide hole is connected with the second clamping block;
所述第二夹具包括第二导向杆,所述第三夹紧块设有第三导向孔,所述第四夹紧块设有与所述第三导向孔相应的第四导向孔,所述第三导向孔与所述第四导向孔均倾斜设置,所述第三导向孔、所述第四导向孔的倾斜设置方向与所 述第二切割件倾斜设置方向相同,所述第三夹紧块通过所述第二导向杆装入所述第三导向孔、所述第四导向孔与所述第四夹紧块相连接。The second clamp includes a second guide rod, the third clamping block is provided with a third guide hole, and the fourth clamping block is provided with a fourth guide hole corresponding to the third guide hole, the Both the third guide hole and the fourth guide hole are obliquely arranged, and the oblique direction of the third guide hole and the fourth guide hole is the same as the oblique direction of the second cutting member, and the third clamping The block is loaded into the third guide hole through the second guide rod, and the fourth guide hole is connected with the fourth clamping block.
在其中一个实施例中,所述基座设有凹槽,所述凹槽的槽口与所述第一夹具端面、所述第二夹具端面之间的间隔相对设置。In one embodiment, the base is provided with a groove, and the notch of the groove is arranged opposite to the space between the end surface of the first clamp and the end surface of the second clamp.
在其中一个实施例中,所述第一夹具面向所述第二夹具的端面、所述第二夹具面向所述第一夹具的端面均为阶梯结构,所述第一夹具的高阶面与所述第二夹具的高阶面相对设置,所述第一夹具的高阶面、所述第二夹具的高阶面与所述第一切割件、所述第二切割件相接触;所述第一夹具的低阶面与所述第二夹具的低阶面相对设置,所述第一夹具的低阶面与所述第二夹具的低阶面之间的间隔与所述凹槽相通。In one of the embodiments, the end surface of the first fixture facing the second fixture, and the end surface of the second fixture facing the first fixture are all stepped structures, and the high-level surface of the first fixture is in contact with the second fixture. The high-order surface of the second jig is oppositely arranged, and the high-order surface of the first jig and the high-order surface of the second jig are in contact with the first cutting piece and the second cutting piece; The lower surface of a jig is opposite to the lower surface of the second jig, and the space between the lower surface of the first jig and the lower surface of the second jig communicates with the groove.
下面结合上述技术方案对本实用新型的原理、效果进一步说明:Below in conjunction with above-mentioned technical scheme, principle of the present utility model, effect are further described:
1、上述的管材的切割装置,通过第一驱动件、第二驱动件分别驱动第一切割件沿着第一方向运动,以及驱动第二切割件沿着第二方向运动,以在管材侧壁上形成切口。管材侧壁上切割形成切口后,第二切割件通过切口插入到管材中,并贴合管材切口侧壁沿着第二方向继续来回切割运动,便能够顺利的将管材切断。且第二切割件以冲压方式切断管材的过程中,管材所产生的粉屑较少,管材的斜切面上所具有的毛刺较少。1. The above-mentioned cutting device for pipes drives the first cutting part to move along the first direction and the second cutting part to move along the second direction through the first driving part and the second driving part respectively, so that the side wall of the pipe Make a cut. After the cut is formed on the side wall of the pipe, the second cutting part is inserted into the pipe through the cut, and fits the side wall of the cut of the pipe to continue cutting back and forth along the second direction, so that the pipe can be cut off smoothly. In addition, when the second cutting member cuts the pipe by stamping, the pipe generates less dust and the beveled surface of the pipe has fewer burrs.
2、第一切割件为扁平状,第一切割件与第二切割件处于同一平面上。第二切割件为扁平状,第二切割件中部的宽度大于所述管材的直径,第二切割件头部的宽度逐渐变小。如此,第一切割件、第二切割件切割管材过程中受到的压力相对较小,能便于将管材切断并形成斜切面,第二切割件头部便于穿过切口、并将管材逐渐切断。2. The first cutting part is flat, and the first cutting part and the second cutting part are on the same plane. The second cutting part is flat, the width of the middle part of the second cutting part is larger than the diameter of the pipe, and the width of the head of the second cutting part becomes smaller gradually. In this way, the pressure received by the first cutting element and the second cutting element is relatively small during the process of cutting the pipe material, which can facilitate the cutting of the pipe material and form a chamfered surface, and the head of the second cutting element can pass through the cut and gradually cut the pipe material.
3、由于第二切割件与第一切割件相对于管材的横截面倾斜设置,管材切断后形成的切断面相应为斜切面。3. Since the second cutting part and the first cutting part are arranged obliquely relative to the cross-section of the pipe, the cut surface formed after the pipe is cut is correspondingly an oblique cut surface.
4、基座设有限位槽。限位槽沿着管材轴向方向设置。第一夹紧块、第三夹紧块设有与限位槽相适应的限位块,限位块装设在限位槽中。限位槽与限位块能够将第一夹具与第二夹具定位于基座上。第一切割件拉切管材形成切口的过程中,第一切割件由第一驱动件所驱动的第一方向垂直于管材,而限位块抵触 限位槽,第一夹具与第二夹具能避免管材被第一切割件所带动,管材在第一切割件切割过程中稳固设置在基座上,如此能便于第一切割件在管材侧壁上形成切口。4. The base is provided with a limit slot. The limiting groove is arranged along the axial direction of the pipe. The first clamping block and the third clamping block are provided with limiting blocks adapted to the limiting grooves, and the limiting blocks are arranged in the limiting grooves. The limiting groove and the limiting block can position the first clamp and the second clamp on the base. During the process of the first cutting part drawing and cutting the pipe to form an incision, the first direction driven by the first driving part of the first cutting part is perpendicular to the pipe, and the limit block interferes with the limit groove, so the first clamp and the second clamp can avoid The pipe is driven by the first cutting part, and the pipe is firmly arranged on the base during the cutting process of the first cutting part, so that the first cutting part can easily form a cut on the side wall of the pipe.
5、第一夹具面向第二夹具的端面、第二夹具面向第一夹具的端面均为阶梯结构。第一夹具的高阶面与第二夹具的高阶面相对设置,第一夹具的高阶面、第二夹具的高阶面与第一切割件、第二切割件相接触。第一切割件、第二切割件在切割管材过程中,第一切割件、第二切割件均沿着第一夹具、第二夹具的高阶面移动,如此,第一切割件、第二切割件运行更加稳定,对管材的切割效果较好。5. The end surface of the first fixture facing the second fixture, and the end surface of the second fixture facing the first fixture are all stepped structures. The high-order surface of the first jig is opposite to the high-order surface of the second jig, and the high-order surface of the first jig and the high-order surface of the second jig are in contact with the first cutting piece and the second cutting piece. During the cutting process of the first cutting piece and the second cutting piece, both the first cutting piece and the second cutting piece move along the high-order surface of the first clamp and the second clamp, so that the first cutting piece and the second cutting piece The operation of the parts is more stable, and the cutting effect on the pipe is better.
6、基座设有凹槽。凹槽的槽口与第一夹具端面、第二夹具端面之间的间隔相对设置。第一夹具的低阶面与第二夹具的低阶面相对设置,第一夹具的低阶面与第二夹具的低阶面之间的间隔与凹槽相通。管材经过第一切割件、第二切割件切割所产生的废料通过第一夹具的低阶面与第二夹具的低阶面之间的间隔及时排入到基座的凹槽中,这样能避免管材切割过程中所产生的废料停留在第一夹具与第二夹具之间对管材切割造成的不利影响。6. The base is provided with grooves. The notch of the groove is set opposite to the interval between the end surface of the first clamp and the end surface of the second clamp. The lower surface of the first jig is opposite to the lower surface of the second jig, and the space between the lower surface of the first jig and the lower surface of the second jig communicates with the groove. The waste produced by cutting the pipe through the first cutting part and the second cutting part is discharged into the groove of the base in time through the interval between the lower surface of the first clamp and the lower surface of the second clamp, so as to avoid The unfavorable impact on pipe cutting caused by the waste generated during the pipe cutting process staying between the first clamp and the second clamp.
附图说明Description of drawings
图1为本实用新型实施例所述管材的切割装置切割管材时的结构示意图一;Fig. 1 is the structural schematic diagram 1 when the pipe material cutting device described in the embodiment of the present invention cuts the pipe material;
图2为本实用新型实施例所述管材的切割装置切割管材时的结构示意图二;Fig. 2 is a structural schematic diagram 2 when the pipe cutting device according to the embodiment of the present invention cuts the pipe;
图3为本实用新型实施例所述管材的切割装置切割管材时的结构示意图三;Fig. 3 is a structural schematic diagram 3 when the pipe cutting device according to the embodiment of the present invention cuts the pipe;
图4为本实用新型实施例所述管材的切割装置分解示意图;Fig. 4 is an exploded schematic diagram of a cutting device for pipes according to an embodiment of the present invention;
图5为本实用新型实施例所述第一切割件在管材侧壁上形成切口的示意图一;Fig. 5 is a schematic diagram of the first cutting part forming a cut on the side wall of the pipe according to the embodiment of the present invention;
图6为本实用新型实施例所述第一切割件在管材侧壁上形成切口的示意图二;Fig. 6 is a second schematic diagram of the first cutting member forming a cut on the side wall of the pipe according to the embodiment of the present invention;
图7为本实用新型实施例所述第一切割件在管材侧壁上形成切口的示意图三。Fig. 7 is a third schematic diagram of the first cutting member forming a cut on the side wall of the pipe according to the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
10、夹紧机构,11、基座,111、限位槽,112、限位块,113、凹槽,12、第一夹具,121、第一夹紧块,1211、第一凹部,1212、第一导向孔,122、第二夹紧块,1221、第二凹部,1222、第二导向孔,123、第一导向杆,13、第二夹具,131、第三夹紧块,1311、第三凹部,1312、第三导向孔,132、第四夹紧块,1321、第四凹部,1322、第四导向孔,133、第二导向杆,141、高阶面,142、低阶面,20、第一切割件,30、第一驱动件,40、第二切割件,41、头部,50、第二驱动件,60、管材,61、切口。10, clamping mechanism, 11, base, 111, limit slot, 112, limit block, 113, groove, 12, first clamp, 121, first clamp block, 1211, first recess, 1212, The first guide hole, 122, the second clamping block, 1221, the second recess, 1222, the second guide hole, 123, the first guide rod, 13, the second clamp, 131, the third clamping block, 1311, the first Three recesses, 1312, third guide hole, 132, fourth clamping block, 1321, fourth recess, 1322, fourth guide hole, 133, second guide rod, 141, high-order surface, 142, low-order surface, 20. The first cutting element, 30, the first driving element, 40, the second cutting element, 41, the head, 50, the second driving element, 60, the pipe material, 61, the incision.
具体实施方式detailed description
下面对本实用新型的实施例进行详细说明:Embodiments of the present utility model are described in detail below:
如图1所示,本实用新型实施例所述的管材的切割装置,包括:夹紧机构10、第一切割件20、第一驱动件30、第二切割件40与第二驱动件50。As shown in FIG. 1 , the pipe material cutting device according to the embodiment of the present invention includes: a clamping mechanism 10 , a first cutting part 20 , a first driving part 30 , a second cutting part 40 and a second driving part 50 .
所述夹紧机构10用于夹紧管材60。所述第一切割件20相对于所述管材60倾斜设置。所述第一驱动件30与所述第一切割件20传动相连,所述第一驱动件30用于驱动所述第一切割件20在第一方向上来回运动以在所述管材60侧壁上形成切口61(如图5、6或7所示)。由于第一切割件20相对于管材60倾斜设置,管材60侧壁上所形成的切口61相应倾斜设置。The clamping mechanism 10 is used for clamping the pipe 60 . The first cutting member 20 is arranged obliquely relative to the pipe 60 . The first driving member 30 is in transmission connection with the first cutting member 20 , and the first driving member 30 is used to drive the first cutting member 20 to move back and forth in the first direction so as to cut the side wall of the pipe 60 A cutout 61 (as shown in FIG. 5 , 6 or 7 ) is formed thereon. Since the first cutting member 20 is arranged obliquely relative to the pipe material 60 , the cutout 61 formed on the side wall of the pipe material 60 is arranged obliquely accordingly.
所述第二切割件40相对于所述管材60倾斜设置,所述第二切割件40的倾斜设置方向与所述第一切割件20倾斜设置方向相同。所述第二驱动件50与所述第二切割件40传动相连,所述第二驱动件50用于驱动所述第二切割件40在第二方向上来回运动、并使得所述第二切割件40头部41通过所述切口61插入到所述管材60中。第一切割件20在管材60侧壁形成切口61的过程中,可以采用第二切割件40不断冲压管材60侧壁上与第一切割件20相接触的切割位置,从而能使得管材60侧壁能够快速形成切口61。管材60侧壁上切割形成切口61后,第二切割件40通过切口61插入到管材60中,并贴合管材60切口61侧壁沿着第二方向继续来回切割运动,便能够顺利的将管材60切断。由于第二切割件40与第一切割件20相对于管材60的横截面倾斜设置,管材60切断后形成的切断面为斜切面。且第二切割件40以冲压方式切断管材60的过程中,管材 60所产生的粉屑较少,管材60的斜切面上所具有的毛刺较少。The second cutting part 40 is arranged obliquely relative to the pipe material 60 , and the direction in which the second cutting part 40 is arranged obliquely is the same as the direction in which the first cutting part 20 is arranged obliquely. The second driving member 50 is in transmission connection with the second cutting member 40, the second driving member 50 is used to drive the second cutting member 40 to move back and forth in the second direction, and make the second cutting member 40 The head 41 of the piece 40 is inserted into the pipe 60 through the cutout 61 . When the first cutting part 20 forms the slit 61 on the side wall of the pipe 60, the second cutting part 40 can be used to continuously punch the cutting position on the side wall of the pipe 60 that is in contact with the first cutting part 20, so that the side wall of the pipe 60 can The cut 61 can be formed quickly. After the cutout 61 is formed on the side wall of the pipe 60, the second cutting member 40 is inserted into the pipe 60 through the cutout 61, and fits the side wall of the cutout 61 of the pipe 60 and continues to cut back and forth along the second direction, so that the pipe can be smoothly cut. 60 cut off. Since the second cutting member 40 and the first cutting member 20 are arranged obliquely relative to the cross section of the pipe material 60 , the cut surface formed after cutting the pipe material 60 is an oblique cut surface. In addition, when the second cutting member 40 cuts the pipe material 60 by punching, the pipe material 60 generates less dust, and the beveled surface of the pipe material 60 has fewer burrs.
上述的管材的切割装置,通过第一驱动件30、第二驱动件50分别驱动第一切割件20沿着第一方向运动,以及驱动第二切割件40沿着第二方向运动,以在管材60侧壁上形成切口61。管材60侧壁上切割形成切口61后,第二切割件40通过切口61插入到管材60中,并贴合管材60切口61侧壁沿着第二方向继续来回切割运动,便能够顺利的将管材60切断。且第二切割件40以冲压方式切断管材60的过程中,管材60所产生的粉屑较少,管材60的斜切面上所具有的毛刺较少。The pipe material cutting device described above drives the first cutting member 20 to move along the first direction through the first driving member 30 and the second driving member 50 respectively, and drives the second cutting member 40 to move along the second direction, so as to cut the pipe material A cutout 61 is formed on the side wall of 60 . After the cutout 61 is formed on the side wall of the pipe 60, the second cutting member 40 is inserted into the pipe 60 through the cutout 61, and fits the side wall of the cutout 61 of the pipe 60 and continues to cut back and forth along the second direction, so that the pipe can be smoothly cut. 60 cut off. In addition, when the second cutting member 40 cuts the pipe material 60 by punching, the pipe material 60 generates less dust, and the beveled surface of the pipe material 60 has fewer burrs.
其中,所述第一方向与所述第二方向垂直设置。Wherein, the first direction is perpendicular to the second direction.
在本实施例中,当第二切割件40与第一切割件20相对于管材60的横截面倾斜设置时,管材60切断后形成的切断面相应为斜切面。当第二切割件40与第一切割件20相对于管材60的横截面垂直设置时(如图2或3所示),管材60切断后形成的切断面相应为垂直面。In this embodiment, when the second cutting member 40 and the first cutting member 20 are arranged obliquely with respect to the cross section of the pipe 60 , the cut surface formed after cutting the pipe 60 is correspondingly an oblique cut surface. When the second cutting part 40 and the first cutting part 20 are vertically arranged relative to the cross section of the pipe 60 (as shown in FIG. 2 or 3 ), the cut surface formed after cutting the pipe 60 is correspondingly a vertical plane.
所述第二切割件40为扁平状,所述第二切割件40中部的宽度大于所述管材60的直径,所述第二切割件40头部41的宽度逐渐变小。所述第一切割件20为扁平状,所述第一切割件20与所述第二切割件40处于同一平面上。如此,第一切割件20、第二切割件40切割管材60过程中受到的压力相对较小,能便于将管材60切断并形成斜切面,第二切割件40头部41便于穿过切口61、并将管材60逐渐切断。The second cutting part 40 is flat, the width of the middle part of the second cutting part 40 is larger than the diameter of the pipe 60, and the width of the head part 41 of the second cutting part 40 becomes smaller gradually. The first cutting part 20 is flat, and the first cutting part 20 and the second cutting part 40 are on the same plane. In this way, the pressure received by the first cutting member 20 and the second cutting member 40 in the process of cutting the pipe 60 is relatively small, which can facilitate the cutting of the pipe 60 and form a chamfered surface, and the head 41 of the second cutting member 40 is convenient to pass through the incision 61, And the pipe material 60 is gradually cut off.
请参阅图4,所述夹紧机构10包括基座11、第一夹具12与第二夹具13。所述第一夹具12与所述第二夹具13并列间隔设置在所述基座11上,所述第一夹具12面向所述第二夹具13的端面、所述第二夹具13面向所述第一夹具12的端面均相对于所述管材60倾斜设置,且所述第一夹具12面向所述第二夹具13的端面、所述第二夹具13面向所述第一夹具12的端面倾斜设置方向与所述第一切割件20倾斜设置方向相同。所述第一切割件20、所述第二切割件40的运动轨迹位于所述第一夹具12面向所述第二夹具13的端面与所述第二夹具13面向所述第一夹具12的端面之间。第一夹具12、第二夹具13将管材60紧固在基座11上,且使管材60的切断面形成于第一夹具12与第二夹具13之间。如 此,管材60在基座11上的固定效果较好,第一切割件20、第二切割件40切割管材60过程中的切割效果更加稳定,便于将管材60切断。Please refer to FIG. 4 , the clamping mechanism 10 includes a base 11 , a first clamp 12 and a second clamp 13 . The first clamp 12 and the second clamp 13 are arranged side by side on the base 11 at intervals, the first clamp 12 faces the end face of the second clamp 13, and the second clamp 13 faces the end of the second clamp 13. The end faces of a clamp 12 are all inclined relative to the pipe material 60, and the first clamp 12 faces the end face of the second clamp 13, and the second clamp 13 faces the end face of the first clamp 12 in an inclined setting direction It is the same as the oblique setting direction of the first cutting member 20 . The movement tracks of the first cutting member 20 and the second cutting member 40 are located between the end surface of the first clamp 12 facing the second clamp 13 and the end surface of the second clamp 13 facing the first clamp 12 between. The first clamp 12 and the second clamp 13 fasten the pipe 60 on the base 11 , and make the cut surface of the pipe 60 formed between the first clamp 12 and the second clamp 13 . In this way, the fixing effect of the pipe 60 on the base 11 is better, and the cutting effect of the first cutting member 20 and the second cutting member 40 is more stable when cutting the pipe 60 , which is convenient for cutting the pipe 60 .
所述第一夹具12包括第一夹紧块121与第二夹紧块122。所述第一夹紧块121设有与所述管材60外侧壁相适应的第一凹部1211,所述第二夹紧块122设有与所述管材60外侧壁相适应的第二凹部1221。所述第一凹部1211与所述第二凹部1221相对设置。所述第一夹紧块121装设在所述基座11上,所述第二夹紧块122与所述第一夹紧块121可打开连接。The first clamp 12 includes a first clamping block 121 and a second clamping block 122 . The first clamping block 121 is provided with a first recess 1211 adapted to the outer wall of the pipe 60 , and the second clamping block 122 is provided with a second recess 1221 adapted to the outer wall of the pipe 60 . The first recess 1211 is opposite to the second recess 1221 . The first clamping block 121 is mounted on the base 11 , and the second clamping block 122 is openably connected to the first clamping block 121 .
所述第二夹具13包括第三夹紧块131与第四夹紧块132。所述第三夹紧块131设有与所述管材60外侧壁相适应的第三凹部1311,所述第四夹紧块132设有与所述管材60外侧壁相适应的第四凹部1321。所述第三凹部1311与所述第四凹部1321相对设置,所述第三夹紧块131装设在所述基座11上,所述第四夹紧块132与所述第三夹紧块131可打开连接。The second clamp 13 includes a third clamping block 131 and a fourth clamping block 132 . The third clamping block 131 is provided with a third recess 1311 adapted to the outer wall of the pipe 60 , and the fourth clamping block 132 is provided with a fourth recess 1321 adapted to the outer wall of the pipe 60 . The third recess 1311 is opposite to the fourth recess 1321, the third clamping block 131 is mounted on the base 11, the fourth clamping block 132 is connected to the third clamping block 131 may open the connection.
管材60装入第一夹具12、第二夹具13之前,将第一夹紧块121与第二夹紧块122打开,第三夹紧块131与第四夹紧块132打开,使管材60一部分装入到第一夹紧块121与第二夹紧块122之间,管材60另一部分装入到第三夹紧块131与第四夹紧块132之间,然后合上第一夹紧块121与第二夹紧块122、第三夹紧块131与第四夹紧块132,如此便可以将管材60一部分固定于第一凹部1211与第二凹部1221中,管材60另一部分固定于第三凹部1311与第四凹部1321中。在管材60切割操作之后,将第一夹紧块121与第二夹紧块122打开,以及第三夹紧块131与第四夹紧块132打开,便可以将切断的两段管材60分别从第一夹具12、第二夹具13中取出。Before the pipe material 60 is loaded into the first clamp 12 and the second clamp 13, the first clamping block 121 and the second clamping block 122 are opened, and the third clamping block 131 and the fourth clamping block 132 are opened, so that a part of the pipe material 60 Put it between the first clamping block 121 and the second clamping block 122, put another part of the pipe 60 between the third clamping block 131 and the fourth clamping block 132, and then close the first clamping block 121 and the second clamping block 122, the third clamping block 131 and the fourth clamping block 132, so that a part of the pipe 60 can be fixed in the first recess 1211 and the second recess 1221, and the other part of the pipe 60 can be fixed in the first recess 1211 and the second recess 1221. The third recess 1311 and the fourth recess 1321 . After the pipe 60 is cut, the first clamping block 121 and the second clamping block 122 are opened, and the third clamping block 131 and the fourth clamping block 132 are opened, so that the cut two sections of pipe 60 can be separated from the Take out the first jig 12 and the second jig 13.
所述第一夹具12包括第一导向杆123。所述第一夹紧块121设有第一导向孔1212,所述第二夹紧块122设有与所述第一导向孔1212相应的第二导向孔1222。所述第一导向孔1212与所述第二导向孔1222均倾斜设置,且所述第一导向孔1212、所述第二导向孔1222的倾斜设置方向与所述第二切割件40倾斜设置方向相同。所述第一夹紧块121通过所述第一导向杆123装入所述第一导向孔1212、所述第二导向孔1222与所述第二夹紧块122相连接。The first clamp 12 includes a first guide rod 123 . The first clamping block 121 is provided with a first guide hole 1212 , and the second clamping block 122 is provided with a second guide hole 1222 corresponding to the first guide hole 1212 . Both the first guide hole 1212 and the second guide hole 1222 are arranged obliquely, and the direction in which the first guide hole 1212 and the second guide hole 1222 are arranged obliquely is the same as the direction in which the second cutting member 40 is arranged obliquely. same. The first clamping block 121 is inserted into the first guide hole 1212 through the first guide rod 123 , and the second guide hole 1222 is connected with the second clamping block 122 .
所述第二夹具13包括第二导向杆133。所述第三夹紧块131设有第三导向 孔1312,所述第四夹紧块132设有与所述第三导向孔1312相应的第四导向孔1322。所述第三导向孔1312与所述第四导向孔1322均倾斜设置,且所述第三导向孔1312、所述第四导向孔1322的倾斜设置方向与所述第二切割件40倾斜设置方向相同。所述第三夹紧块131通过所述第二导向杆133装入所述第三导向孔1312、所述第四导向孔1322与所述第四夹紧块132相连接。The second clamp 13 includes a second guide rod 133 . The third clamping block 131 is provided with a third guide hole 1312, and the fourth clamping block 132 is provided with a fourth guide hole 1322 corresponding to the third guide hole 1312. Both the third guide hole 1312 and the fourth guide hole 1322 are arranged obliquely, and the direction in which the third guide hole 1312 and the fourth guide hole 1322 are arranged obliquely is the same as the direction in which the second cutting member 40 is arranged obliquely. same. The third clamping block 131 is inserted into the third guiding hole 1312 through the second guiding rod 133 , and the fourth guiding hole 1322 is connected with the fourth clamping block 132 .
所述基座11设有限位槽111。限位槽111沿着管材60轴向方向设置。所述第一夹紧块121、所述第三夹紧块131设有与所述限位槽111相适应的限位块112,所述限位块112装设在所述限位槽111中。限位槽111与限位块112能够将第一夹具12与第二夹具13定位于基座11上。第一切割件20拉切管材60形成切口61的过程中,第一切割件20由第一驱动件30所驱动的第一方向垂直于管材60,而限位块112抵触限位槽111,第一夹具12与第二夹具13能避免管材60被第一切割件20所带动,管材60在第一切割件20切割过程中稳固设置在基座11上,如此能便于第一切割件20在管材60侧壁上形成切口61。The base 11 is provided with a limiting groove 111 . The limiting groove 111 is arranged along the axial direction of the pipe 60 . The first clamping block 121 and the third clamping block 131 are provided with a limiting block 112 adapted to the limiting groove 111, and the limiting block 112 is installed in the limiting groove 111 . The limiting groove 111 and the limiting block 112 can position the first clamp 12 and the second clamp 13 on the base 11 . During the process of the first cutting member 20 pulling and cutting the pipe material 60 to form the slit 61, the first direction driven by the first driving member 30 of the first cutting member 20 is perpendicular to the pipe material 60, and the limiting block 112 is in contact with the limiting groove 111. A clamp 12 and a second clamp 13 can prevent the pipe material 60 from being driven by the first cutting member 20, and the pipe material 60 is firmly arranged on the base 11 during the cutting process of the first cutting member 20, so that the first cutting member 20 can be easily placed on the pipe material. A cutout 61 is formed on the side wall of 60 .
所述第一夹具12面向所述第二夹具13的端面、所述第二夹具13面向所述第一夹具12的端面均为阶梯结构。所述第一夹具12的高阶面141与所述第二夹具13的高阶面141相对设置,所述第一夹具12的高阶面141、所述第二夹具13的高阶面141与所述第一切割件20、所述第二切割件40相接触。第一切割件20、第二切割件40在切割管材60过程中,第一切割件20、第二切割件40均沿着第一夹具12、第二夹具13的高阶面141移动,如此,第一切割件20、第二切割件40运行更加稳定,对管材60的切割效果较好。The end surface of the first clamp 12 facing the second clamp 13 and the end surface of the second clamp 13 facing the first clamp 12 are both stepped structures. The high-order surface 141 of the first jig 12 is opposite to the high-order surface 141 of the second jig 13 , the high-order surface 141 of the first jig 12 , the high-order surface 141 of the second jig 13 and The first cutting part 20 and the second cutting part 40 are in contact. During the process of cutting the pipe material 60 by the first cutting member 20 and the second cutting member 40, both the first cutting member 20 and the second cutting member 40 move along the high-order surface 141 of the first clamp 12 and the second clamp 13, thus, The operation of the first cutting member 20 and the second cutting member 40 is more stable, and the cutting effect on the pipe material 60 is better.
所述基座11设有凹槽113。所述凹槽113的槽口与所述第一夹具12端面、所述第二夹具13端面之间的间隔相对设置。所述第一夹具12的低阶面142与所述第二夹具13的低阶面142相对设置,所述第一夹具12的低阶面142与所述第二夹具13的低阶面142之间的间隔与所述凹槽113相通。管材60经过第一切割件20、第二切割件40切割所产生的废料通过第一夹具12的低阶面142与第二夹具13的低阶面142之间的间隔及时排入到基座11的凹槽113中,这样能避免管材60切割过程中所产生的废料停留在第一夹具12与第二夹具13之间对管材60切割造成的不利影响。The base 11 is provided with a groove 113 . The notch of the groove 113 is set opposite to the space between the end surface of the first clamp 12 and the end surface of the second clamp 13 . The lower-level surface 142 of the first jig 12 is opposite to the lower-level surface 142 of the second jig 13 . The space between communicates with the groove 113 . The waste produced by cutting the pipe material 60 through the first cutting part 20 and the second cutting part 40 is discharged into the base 11 in time through the gap between the low-level surface 142 of the first clamp 12 and the low-level surface 142 of the second clamp 13 In the groove 113 of the pipe material 60 , it can prevent the waste material generated during the cutting process of the pipe material 60 from staying between the first jig 12 and the second jig 13 and causing adverse effects on the cutting of the pipe material 60 .
本实用新型所述的管材60的切割方法,包括如下步骤:将待切割的管材60通过夹紧机构10进行固定;根据所述管材60的预设斜切面的倾斜角度确定第一切割件20、第二切割件40相对于所述管材60的倾斜设置方向;例如,管材60的预设斜切面的倾斜角度为60度时,则确定第一切割件20、第二切割件40相对于管材60的倾斜设置角度为60度。The cutting method of the pipe material 60 described in the utility model includes the following steps: fixing the pipe material 60 to be cut by the clamping mechanism 10; determining the first cutting member 20, The oblique setting direction of the second cutting member 40 relative to the pipe material 60; for example, when the inclination angle of the preset beveled surface of the pipe material 60 is 60 degrees, then the first cutting member 20 and the second cutting member 40 are determined relative to the pipe material 60. The tilt setting angle is 60 degrees.
通过第一驱动件30驱动第一切割件20在第一方向上来回运动以在所述管材60侧壁上形成切口61;通过第二驱动件50驱动第二切割件40在第二方向上来回运动、并使得所述第二切割件40头部41通过所述切口61逐渐插入到所述管材60中。其中,第一驱动件30驱动第一切割件20在第一方向上来回运动以在所述管材60侧壁上形成切口61过程中,以及第二驱动件50驱动第二切割件40在第二方向上来回运动、并使得所述第二切割件40头部41通过所述切口61逐渐插入到所述管材60过程中,均不改变第一切割件20与第二切割件40相对于管材的倾斜设置方向,这样能保证第一切割件20、第二切割件40切割管材的切割效率。The first cutting member 20 is driven by the first driving member 30 to move back and forth in the first direction to form a cut 61 on the side wall of the pipe 60; the second cutting member 40 is driven back and forth in the second direction by the second driving member 50 Move and make the head 41 of the second cutting member 40 gradually insert into the pipe 60 through the cutout 61 . Wherein, the first driving member 30 drives the first cutting member 20 to move back and forth in the first direction so as to form the slit 61 on the side wall of the pipe 60, and the second driving member 50 drives the second cutting member 40 in the second direction, and make the head 41 of the second cutting part 40 gradually insert into the pipe 60 through the incision 61, without changing the relationship between the first cutting part 20 and the second cutting part 40 relative to the pipe. The direction is set obliquely so as to ensure the cutting efficiency of the first cutting member 20 and the second cutting member 40 for cutting pipes.
上述的管材60的切割方法,根据管材60预设斜切面的倾斜角度设置第一切割件20、第二切割件40相对于管材60的倾斜方向,管材60切断后形成的切断面相应为预设斜切面。另外,由于第二切割件40以冲压方式切断管材60,如此管材60所产生的粉屑较少,管材60的斜切面上所具有的毛刺较少。In the above-mentioned cutting method of the pipe material 60, the inclination direction of the first cutting member 20 and the second cutting member 40 relative to the pipe material 60 is set according to the inclination angle of the preset beveled surface of the pipe material 60, and the cut surface formed after the pipe material 60 is cut is correspondingly preset. Beveled. In addition, since the second cutting member 40 cuts the pipe material 60 by punching, less dust is generated from the pipe material 60 , and there are fewer burrs on the beveled surface of the pipe material 60 .
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be interpreted as a limitation on the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (9)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106216758A (en) * | 2016-08-31 | 2016-12-14 | 奥美森智能装备股份有限公司 | Pipe cutting device and cutting method |
CN107262807A (en) * | 2017-08-08 | 2017-10-20 | 江苏亚太轻合金科技股份有限公司 | A kind of automatic sliding cutting equipment |
CN107363322A (en) * | 2017-08-29 | 2017-11-21 | 苏州市永通不锈钢有限公司 | A kind of cuts in metallic pipe device |
-
2016
- 2016-08-31 CN CN201621030741.5U patent/CN206139892U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106216758A (en) * | 2016-08-31 | 2016-12-14 | 奥美森智能装备股份有限公司 | Pipe cutting device and cutting method |
CN107262807A (en) * | 2017-08-08 | 2017-10-20 | 江苏亚太轻合金科技股份有限公司 | A kind of automatic sliding cutting equipment |
CN107363322A (en) * | 2017-08-29 | 2017-11-21 | 苏州市永通不锈钢有限公司 | A kind of cuts in metallic pipe device |
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