CN206130963U - Low NOx combustor of high temperature flue gas backward flow pre -burning formula with SOFA - Google Patents
Low NOx combustor of high temperature flue gas backward flow pre -burning formula with SOFA Download PDFInfo
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Abstract
本实用新型公开了一种设有SOFA的高温烟气回流预燃式低NOx燃烧器,包括预燃室,预燃室的入口一侧设置中芯管,预燃室上设置有外二次风和SOFA风套筒,预燃室的侧壁上开设有若干外二次风喷口,预燃室壳体外侧设置若干SOFA风直流喷口;旋流内二次风套筒的入口与旋流内二次风通道相连通,出口与预燃室相连通。本实用新型采用煤粉低温预燃技术,通过一次风携带煤粉进入预燃室,在预燃室还原性气氛下进行预燃。内二次风通过翻板阀分成两股,主要起扰动和混合作用,还可以通过调节旋流内二次风调节阀和直流内二次风调节阀的开度,形成不同的内二次风旋流强度。本实用新型能够有效降低NOx的排放,同时火焰稳定性好,为火电企业降低NOx污染物排放做出贡献。
The utility model discloses a high-temperature flue gas return pre-combustion type low NOx burner equipped with SOFA, which comprises a pre-combustion chamber, a central core tube is arranged on the entrance side of the pre-combustion chamber, and an external secondary air is arranged on the pre-combustion chamber. and SOFA air sleeve, there are several outer secondary air nozzles on the side wall of the pre-combustion chamber, and several SOFA air direct-flow nozzles are arranged on the outside of the pre-combustion chamber shell; The secondary air passages are connected, and the outlet is connected with the pre-combustion chamber. The utility model adopts the low-temperature pre-combustion technology of pulverized coal, and carries the pulverized coal into the pre-combustion chamber through the primary wind, and performs pre-combustion in the reducing atmosphere of the pre-combustion chamber. The internal secondary air is divided into two streams through the flap valve, mainly for disturbance and mixing. It can also form different internal secondary air by adjusting the opening degree of the swirling internal secondary air regulating valve and the direct current internal secondary air regulating valve. swirl strength. The utility model can effectively reduce the emission of NOx, and at the same time has good flame stability, and contributes to reducing the emission of NOx pollutants in thermal power enterprises.
Description
【技术领域】【Technical field】
本实用新型属于热能与动力工程技术领域,涉及一种设有SOFA的高温烟气回流预燃式低NOx燃烧器。The utility model belongs to the technical field of thermal energy and power engineering, and relates to a high-temperature flue gas recirculation pre-combustion type low NOx burner equipped with SOFA.
【背景技术】【Background technique】
NOx是造成近年来大规模雾霾的元凶之一,此外NOx还会诱发光化学烟雾、酸雨等一系列环境问题,而燃煤锅炉又是我国NOx排放的最主要来源之一,经过多年的努力粉尘和SOx污染治理取得了很大的成效,但是NOx排放控制还相对落后。依据环保部的最新数据,2012年全国全年氮氧化物排放总量2337.8万吨,火电排放约占35%~40%,给我们的环境带来严重的威胁。因此国家制定了越来越严格的措施控制NOx的排放。最新的《火电厂大气污染物排放标准GB13223-2011》NOx排放标准比欧美都严格,燃煤锅炉的NOx排放量要小于100mg/m3。NO x is one of the main culprits causing large-scale smog in recent years. In addition, NO x can also induce a series of environmental problems such as photochemical smog and acid rain. Coal-fired boilers are also one of the main sources of NO x emissions in China. After years of Great efforts have been made in dust and SOx pollution control, but NOx emission control is still relatively backward. According to the latest data from the Ministry of Environmental Protection, the total national nitrogen oxide emissions in 2012 were 23.378 million tons, and thermal power emissions accounted for about 35% to 40%, posing a serious threat to our environment. Therefore, the country has formulated more and more stringent measures to control the emission of NOx . The latest "Emission Standard of Air Pollutants for Thermal Power Plants GB13223-2011" NO x emission standard is stricter than that of Europe and the United States, and the NO x emission of coal-fired boilers should be less than 100mg/m 3 .
目前氮氧化物的控制方法主要有烟气脱硝和燃烧脱硝两大类。目前常用的烟气脱硝方法主要包括选择性催化还原法和选择性非催化还原法。燃烧脱硝技术则包括低NOx燃烧器、空气分级燃烧和烟气再循环等方法。煤粉燃烧装置是火电生产的主要设备,因此,如何提高煤粉燃烧的稳定性,同时降低NOx的排放是煤粉燃烧装置研究的重点。煤粉低温预燃技术是近几年发展起来的低NOx燃烧技术,煤粉进入燃烧器前,先流入一个还原性气氛的预燃室。在预燃室内由于高温条件,一次风内携带的煤粉直接在预燃室内燃烧,燃料中的氮有机化合物受热首先热解为氰化氢(HCN)、氨(NH3)和CN等中间产物。由于预燃室内空气中氧气含量非常有限,氧气优先与中间产物(HCN、NH3和CN)反应生成H2O、N2和CO2,降低助燃空气的氧浓度同时降低氮氧化物的生成。此外分级配风布置技术,使进入炉膛的混合气中的氧气比例小,保证煤粉在低氧环境中燃烧,降低火焰温度,不仅可以降低燃料型NOx生成而且会减少热力型NOx的生成,在局部形成还原性气氛,有效降低NOx的排放。燃烧器二次风旋转射流对气流的扰动以及煤粉的混合有很大作用,可以稳定燃烧,而且旋转射流形成的回流区一方面从回流区回流高温烟气;另一方面旋转射流也从射流的外边界卷吸周围高温烟气,从而提高煤粉着火、燃烧的稳定性,通过高速射流卷吸大量烟气,使煤粉在低氧环境中燃烧,降低火焰温度峰值,减少热力型NOx生成。通过一次风煤粉浓淡分离以及稳焰齿也有助于降低NOx生成量以及提高燃烧稳定性。At present, the control methods of nitrogen oxides mainly include flue gas denitrification and combustion denitrification. The commonly used flue gas denitrification methods mainly include selective catalytic reduction and selective non-catalytic reduction. Combustion denitrification technologies include low NOx burners, air staged combustion, and flue gas recirculation. Pulverized coal combustion device is the main equipment of thermal power production, therefore, how to improve the stability of pulverized coal combustion while reducing NOx emissions is the focus of research on pulverized coal combustion device. The pulverized coal low-temperature pre-combustion technology is a low-NOx combustion technology developed in recent years. Before the pulverized coal enters the burner, it first flows into a pre-combustion chamber with a reducing atmosphere. Due to the high temperature in the pre-combustion chamber, the pulverized coal carried in the primary air is directly burned in the pre-combustion chamber, and the nitrogen organic compounds in the fuel are first pyrolyzed into intermediate products such as hydrogen cyanide (HCN), ammonia (NH 3 ) and CN. . Since the oxygen content in the air in the pre-combustion chamber is very limited, oxygen preferentially reacts with intermediate products (HCN, NH 3 and CN) to generate H 2 O, N 2 and CO 2 , reducing the oxygen concentration of the combustion air and reducing the formation of nitrogen oxides. In addition, the graded air distribution arrangement technology makes the oxygen ratio in the mixed gas entering the furnace small, ensures that the pulverized coal is burned in a low-oxygen environment, and reduces the flame temperature, which can not only reduce the generation of fuel-type NOx but also reduce the generation of thermal-type NOx. A reducing atmosphere is locally formed to effectively reduce NOx emissions. The rotating jet of the secondary air of the burner has a great effect on the disturbance of the air flow and the mixing of coal powder, which can stabilize the combustion, and the recirculation zone formed by the revolving jet, on the one hand, returns the high-temperature flue gas from the recirculation zone; on the other hand, the revolving jet also flows from the jet flow The outer boundary entrains the surrounding high-temperature flue gas, thereby improving the ignition and combustion stability of the pulverized coal, entraining a large amount of flue gas through the high-speed jet, making the pulverized coal burn in a low-oxygen environment, reducing the peak temperature of the flame, and reducing the generation of thermal NOx . The thick-lean separation of primary air pulverized coal and the flame-stabilizing teeth also help to reduce the amount of NOx generated and improve combustion stability.
SOFA风是远距离燃尽风(Separated Over Fire Air)的简称,是炉膛中距离主燃区有一定距离的燃尽风。因为为了降低NOx的生成,一般主燃烧区是处于微缺氧环境下(即还原性气氛)燃烧的,过量空气系数是小于1的,所以可燃物(C,CO等)并不能完全燃尽,因此需要在炉膛中距离主燃烧区一定距离的地方配置SOFA风,以使可燃物在后期进一步燃尽,而且因为距离较远所以未燃尽烟气到达此处时,温度有所降低也会抑制NOx的生成。本实用新型将SOFA风引入该低NOx燃烧器,使得该燃烧器在通过分级配风、旋转射流和煤粉预燃来降低NOx排放、稳定燃烧的同时能够使可燃物在后期进一步燃尽,降低飞灰并进一步降低NOx。SOFA air is the abbreviation of Separated Over Fire Air (Separated Over Fire Air), which is the overfire air in the furnace that is a certain distance away from the main combustion zone. Because in order to reduce the formation of NOx, the main combustion zone is generally burned in a micro-anoxic environment (that is, a reducing atmosphere), and the excess air coefficient is less than 1, so the combustibles (C, CO, etc.) cannot be completely burned. Therefore, it is necessary to configure SOFA air in the furnace at a certain distance from the main combustion area, so that the combustibles will be further burned in the later stage, and because the distance is far away, when the unburned flue gas reaches here, the temperature will be reduced and it will be suppressed. NOx formation. The utility model introduces the SOFA air into the low NOx burner, so that the burner can reduce the NOx emission and stabilize the combustion through the graded air distribution, rotating jet and coal powder pre-combustion, and at the same time, the combustibles can be further burned up in the later stage. Reduce fly ash and further reduce NOx.
【实用新型内容】【Content of utility model】
本实用新型的目的在于克服上述现有技术的缺点,提供一种设有SOFA的高温烟气回流预燃式低NOx燃烧器。The purpose of the utility model is to overcome the above-mentioned shortcomings of the prior art, and provide a high-temperature flue gas recirculation pre-combustion type low NOx burner equipped with SOFA.
为达到上述目的,本实用新型采用以下技术方案予以实现:In order to achieve the above object, the utility model adopts the following technical solutions to achieve:
设有SOFA的高温烟气回流预燃式低NOx燃烧器,包括预燃室,预燃室的入口一侧设置中芯管,中芯管外依次套设有一次风套筒、直流内二次风套筒以及旋流内二次风套筒;油枪和高能点火装置由中芯管的末端伸入,并由前端伸出至预燃室内;预燃室上设置有外二次风和SOFA风套筒,预燃室的侧壁上开设有若干外二次风喷口,预燃室壳体外侧设置若干SOFA风直流喷口;一次风套筒的入口与一次风入口相连通;直流内二次风套筒的入口与直流内二次风通道相连通,出口与预燃室相连通;旋流内二次风套筒的入口与旋流内二次风通道相连通,出口与预燃室相连通。High-temperature flue gas recirculation pre-combustion low NOx burner equipped with SOFA, including a pre-combustion chamber, a central core tube is set on the inlet side of the pre-combustion chamber, and a primary air sleeve is set outside the central core tube, and a direct-flow internal secondary The air sleeve and the secondary air sleeve in the swirling flow; the oil gun and the high-energy ignition device extend from the end of the core tube, and extend from the front end into the pre-combustion chamber; the pre-combustion chamber is equipped with external secondary air and SOFA The air sleeve, the side wall of the pre-combustion chamber is provided with a number of external secondary air nozzles, and the outer side of the pre-combustion chamber is provided with a number of SOFA air direct-flow nozzles; the inlet of the primary air sleeve is connected with the primary air inlet; The inlet of the air sleeve is connected with the secondary air channel in the direct flow, and the outlet is connected with the pre-combustion chamber; the inlet of the secondary air sleeve in the swirl flow is connected with the secondary air channel in the swirl flow, and the outlet is connected with the pre-combustion chamber Pass.
本实用新型进一步的改进在于:The further improvement of the utility model is:
所述油枪和高能点火装置的末端连接组合式气动推进器,在需要点火时,组合式气动推进器将油枪和高能点火装置送至点火位置,在点火结束后,将油枪和高能点火装置收缩回中芯管中。The ends of the oil gun and the high-energy ignition device are connected to a combined pneumatic propeller. When ignition is required, the combined pneumatic propeller sends the oil gun and the high-energy ignition device to the ignition position. After the ignition is completed, the oil gun and the high-energy ignition The device retracts back into the mandrel.
所述中芯管的末端设置第一窥火装置,预燃室后端侧壁上设置红外火焰检测装置和第二窥火装置。The end of the core tube is provided with a first fire sighting device, and the rear end side wall of the pre-combustion chamber is provided with an infrared flame detection device and a second fire sighting device.
所述一次风套筒的出口处设置用于提高煤粉燃烧的稳定性的煤粉浓缩环和稳焰齿。The outlet of the primary air sleeve is provided with a pulverized coal concentration ring and flame stabilizing teeth for improving the stability of pulverized coal combustion.
所述直流内二次风通道和旋流内二次风通道的入口设置用于调节直流内二次风和旋流内二次风的进风比例的翻板阀;旋流内二次风通道的出口处设置切向旋流叶片。The inlets of the secondary air channel in the direct current and the secondary air channel in the swirling flow are provided with flap valves for adjusting the air intake ratio of the secondary air in the direct current and the secondary air in the swirling flow; the secondary air channel in the swirling flow Tangential swirl blades are set at the outlet of the outlet.
所述翻板阀内设置有直流内二次风调节阀和旋流内二次风调节阀,通过调节直流内二次风调节阀和旋流内二次风调节阀的开度,调节直流内二次风和旋流内二次风的比例。The flap valve is provided with a secondary air regulating valve in the direct current and a secondary air regulating valve in the swirling flow. By adjusting the openings of the secondary air regulating valve in the direct current and the secondary air regulating valve in the swirling flow, the The proportion of secondary air and secondary air in the swirl.
所述直流内二次风套筒的出口向外扩张角度α,20°≤α≤30°。The outlet of the direct-flow internal secondary air sleeve expands outward at an angle α, 20°≤α≤30°.
所述预燃室入口一侧的内壁与水平方向的夹角为β,25°≤β≤35°。The angle between the inner wall on the inlet side of the pre-chamber and the horizontal direction is β, 25°≤β≤35°.
所述外二次风喷口的轴向定位角为γ,25°≤γ≤35°,周向定位角为θ,25°≤θ≤35°,使喷出的外二次风围绕预燃室出口轴线形成旋流外二次风。The axial positioning angle of the external secondary air nozzle is γ, 25°≤γ≤35°, and the circumferential positioning angle is θ, 25°≤θ≤35°, so that the ejected external secondary air surrounds the pre-combustion chamber The outlet axis forms the secondary air outside the swirling flow.
所述预燃室壳体外侧设置18个SOFA风直流喷口。18 SOFA air direct-flow nozzles are arranged on the outside of the pre-chamber housing.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型采用煤粉低温预燃技术,通过一次风携带煤粉进入预燃室,在预燃室还原性气氛下进行预燃。燃料中的氮有机化合物受热首先热解为氰化氢(HCN)、氨(NH3)和CN等中间产物。由于预燃室内空气中氧气含量非常有限,氧气优先与中间产物(HCN、NH3和CN)反应生成H2O、N2和CO2,降低助燃空气的氧浓度同时降低氮氧化物的生成。一次风出口处的煤粉浓缩环可以实现煤粉浓淡分离,得到高浓度的煤粉气流,高浓度煤粉气流具有良好的着火和稳燃性。提高煤粉浓度可以进一步降低NOx生成量。一次风出口处的稳焰齿也能起到稳定燃烧的作用。在分级送风方面,内二次风通过翻板阀分成两股,即直流内二次风和旋流内二次风,补充了煤粉继续燃烧所需要的空气,并主要起扰动和混合作用,而且还可以通过调节旋流内二次风调节阀和直流内二次风调节阀的开度来控制两股内二次风的比例,进而形成不同的内二次风旋流强度。外二次风通过18个斜置旋流孔喷出,旋流的外二次风对气流的扰动以及煤粉的混合有很大作用,可以稳定燃烧,而且旋转射流形成的回流区一方面从回流区回流高温烟气;另一方面旋转射流也从射流的外边界卷吸周围高温烟气,从而提高煤粉着火、燃烧的稳定性,高温烟气较低的含氧量也有助于抑制NOx的生成。本燃烧装置引入了SOFA风,SOFA风从预燃室壳体边缘的18个SOFA风直流喷口喷出,使可燃物在后期进一步燃尽,降低飞灰并进一步降低NOx。本实用新型能够有效降低NOx的排放,同时火焰稳定性好,为火电企业降低NOx污染物排放做出贡献。The utility model adopts the low-temperature pre-combustion technology of pulverized coal, and carries the pulverized coal into the pre-combustion chamber through the primary wind, and performs pre-combustion in the reducing atmosphere of the pre-combustion chamber. Nitrogen organic compounds in fuels are first pyrolyzed into intermediate products such as hydrogen cyanide (HCN), ammonia (NH 3 ) and CN when heated. Since the oxygen content in the air in the pre-combustion chamber is very limited, oxygen preferentially reacts with intermediate products (HCN, NH 3 and CN) to generate H 2 O, N 2 and CO 2 , reducing the oxygen concentration of the combustion air and reducing the formation of nitrogen oxides. The pulverized coal concentration ring at the primary air outlet can realize the separation of pulverized coal concentration and light, and obtain a high-concentration pulverized coal airflow, which has good ignition and combustion stability. Increasing the concentration of pulverized coal can further reduce the amount of NOx generated. The flame stabilizing tooth at the primary air outlet can also play a role in stabilizing combustion. In terms of graded air supply, the internal secondary air is divided into two streams through the flap valve, that is, the direct current internal secondary air and the swirling internal secondary air, which supplement the air needed for the continuous combustion of pulverized coal, and mainly play the role of disturbance and mixing , and the ratio of the two internal secondary air can be controlled by adjusting the opening of the swirling internal secondary air regulating valve and the direct current internal secondary air regulating valve, thereby forming different internal secondary air swirl intensities. The external secondary air is ejected through 18 inclined swirling holes. The swirling external secondary air has a great effect on the disturbance of the airflow and the mixing of coal powder, which can stabilize combustion. The high-temperature flue gas reflows in the recirculation zone; on the other hand, the rotating jet also entrains the surrounding high-temperature flue gas from the outer boundary of the jet, thereby improving the ignition and combustion stability of pulverized coal, and the lower oxygen content of the high-temperature flue gas also helps to suppress NOx generation. The combustion device introduces SOFA air, which is sprayed from 18 SOFA air direct-flow nozzles on the edge of the pre-combustion chamber shell, so that combustibles can be further burned in the later stage, reducing fly ash and further reducing NOx. The utility model can effectively reduce the emission of NOx, and at the same time has good flame stability, and contributes to reducing the emission of NOx pollutants in thermal power enterprises.
【附图说明】【Description of drawings】
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为图1A-A方向的剖面图;Fig. 2 is a sectional view in the direction of Fig. 1A-A;
图3为图1的右视图;Fig. 3 is the right view of Fig. 1;
图4为图1的俯视图。FIG. 4 is a top view of FIG. 1 .
图中标记:1-高能点火装置,2-油枪,3-组合式气动推进器,4-第一窥火装置,5-中芯管,6-一次风套筒,7-直流内二次风通道,8-旋流内二次风通道,9-翻板阀,10-红外火焰监测装置,11-第二窥火装置,12-外二次风和SOFA风入口,13-预燃室壳体,14-预燃室,15-外二次风喷口,16-SOFA风直流喷口,17-稳焰齿,18-直流内二次风扩口,19-煤粉浓缩环,20-直流内二次风套筒,21-旋流内二次风套筒,22-切向旋流叶片,23-一次风入口,24-旋流内二次风调节阀,25-直流内二次风调节阀。Marks in the picture: 1-high-energy ignition device, 2-oil gun, 3-combined pneumatic propeller, 4-first fire sighting device, 5-center core tube, 6-primary air sleeve, 7-direct current secondary Air channel, 8-swirl inner secondary air channel, 9-flap flap valve, 10-infrared flame monitoring device, 11-second fire viewing device, 12-external secondary air and SOFA air inlet, 13-pre-combustion chamber Shell, 14-pre-combustion chamber, 15-external secondary air nozzle, 16-SOFA air direct current nozzle, 17-stabilizing flame teeth, 18-direct current internal secondary air flare, 19-coal powder concentration ring, 20-direct current Inner secondary air sleeve, 21-swirl inner secondary air sleeve, 22-tangential swirl blade, 23-primary air inlet, 24-swirl inner secondary air regulating valve, 25-DC inner secondary air regulator valve.
【具体实施方式】【detailed description】
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
参见图1-图4,本实用新型由点火系统(高能点火装置1,油枪2,组合式气动推进器3)、中芯管5、一次风套筒6、稳焰齿17、煤粉浓缩环19、直流内二次风通道7、旋流内二次风通道8、直流内二次风套筒20、旋流内二次风套筒21、翻板阀9、红外火焰监测装置10、窥火装置、预燃室壳体、预燃室14、外二次风喷口15、SOFA风直流喷口16等构成。Referring to Fig. 1-Fig. 4, the utility model is composed of an ignition system (high-energy ignition device 1, oil gun 2, combined pneumatic propeller 3), core tube 5, primary air sleeve 6, flame stabilizing teeth 17, coal powder concentration Ring 19, DC internal secondary air channel 7, swirl internal secondary air channel 8, DC internal secondary air sleeve 20, swirl internal secondary air sleeve 21, flap valve 9, infrared flame monitoring device 10, It consists of a fire-watching device, a pre-chamber casing, a pre-chamber 14, an external secondary air nozzle 15, a SOFA air direct-flow nozzle 16, and the like.
本实用新型包括预燃室14,预燃室14的入口一侧设置中芯管5,中芯管5外依次套设有一次风套筒6、直流内二次风套筒20以及旋流内二次风套筒21;油枪2和高能点火装置1由中芯管5的末端伸入,并由前端伸出至预燃室14内;预燃室14上设置有外二次风和SOFA风套筒,预燃室14的侧壁上开设有若干外二次风喷口15,预燃室14壳体外侧设置若干SOFA风直流喷口16;一次风套筒6的入口与一次风入口23相连通;直流内二次风套筒20的入口与直流内二次风通道7相连通,出口与预燃室14相连通;旋流内二次风套筒21的入口与旋流内二次风通道8相连通,出口与预燃室14相连通。The utility model comprises a pre-combustion chamber 14, a central core tube 5 is arranged on one side of the entrance of the pre-combustion chamber 14, and a primary air sleeve 6, a direct current internal secondary air sleeve 20 and a swirl internal The secondary air sleeve 21; the oil gun 2 and the high-energy ignition device 1 extend from the end of the core tube 5, and extend from the front end into the pre-combustion chamber 14; the pre-combustion chamber 14 is provided with external secondary air and SOFA The air sleeve, the side wall of the pre-combustion chamber 14 is provided with a number of external secondary air nozzles 15, and the outer side of the pre-combustion chamber 14 shell is provided with a number of SOFA air direct current nozzles 16; the inlet of the primary air sleeve 6 is connected with the primary air inlet 23 The inlet of the secondary air sleeve 20 in the DC is connected with the secondary air channel 7 in the DC, and the outlet is connected with the pre-combustion chamber 14; the inlet of the secondary air sleeve 21 in the swirl is connected with the secondary air in the swirl The channels 8 communicate with each other, and the outlet communicates with the pre-chamber 14 .
油枪2和高能点火装置1的末端连接组合式气动推进器3,在需要点火时,组合式气动推进器3将油枪2和高能点火装置1送至点火位置,在点火结束后,将油枪2和高能点火装置1收缩回中芯管5中。中芯管5的末端设置第一窥火装置4,预燃室14后端侧壁上设置红外火焰检测装置10和第二窥火装置11。The ends of the oil gun 2 and the high-energy ignition device 1 are connected to the combined pneumatic propeller 3. When ignition is required, the combined pneumatic propeller 3 sends the oil gun 2 and the high-energy ignition device 1 to the ignition position. The gun 2 and the high energy ignition device 1 are retracted into the core tube 5 . The end of the core tube 5 is provided with a first fire sighting device 4 , and an infrared flame detection device 10 and a second fire sighting device 11 are arranged on the side wall of the rear end of the pre-combustion chamber 14 .
一次风套筒6的出口处设置用于提高煤粉燃烧的稳定性的煤粉浓缩环19和稳焰齿17。直流内二次风通道7和旋流内二次风通道8的入口设置用于调节直流内二次风和旋流内二次风的进风比例的翻板阀9;旋流内二次风通道8的出口处设置切向旋流叶片22。翻板阀9内设置有直流内二次风调节阀25和旋流内二次风调节阀24,通过调节直流内二次风调节阀25和旋流内二次风调节阀24的开度,调节直流内二次风和旋流内二次风的比例。The outlet of the primary air sleeve 6 is provided with a pulverized coal concentration ring 19 and flame stabilizing teeth 17 for improving the stability of pulverized coal combustion. The inlets of the secondary air channel 7 in the direct current and the secondary air channel 8 in the swirling flow are provided with a flap valve 9 for adjusting the air intake ratio of the secondary air in the direct current and the secondary air in the swirling flow; A tangential swirl vane 22 is arranged at the outlet of the channel 8 . The flap valve 9 is provided with a direct current internal secondary air regulating valve 25 and a swirling internal secondary air regulating valve 24. By adjusting the openings of the direct current internal secondary air regulating valve 25 and the swirling internal secondary air regulating valve 24, Adjust the ratio of the secondary air in the direct flow and the secondary air in the swirling flow.
直流内二次风套筒20的出口向外扩张角度α,20°≤α≤30°。预燃室入口一侧的内壁与水平方向的夹角为β,25°≤β≤35°。外二次风喷口15的轴向定位角为γ,25°≤γ≤35°,周向定位角为θ,25°≤θ≤35°,使喷出的外二次风汇集在预燃室14出口轴线附近。预燃室14壳体外侧设置18个SOFA风直流喷口16。The outlet of the DC inner secondary air sleeve 20 expands outwards at an angle α, 20°≤α≤30°. The angle between the inner wall on the inlet side of the pre-chamber and the horizontal direction is β, 25°≤β≤35°. The axial positioning angle of the external secondary air nozzle 15 is γ, 25°≤γ≤35°, and the circumferential positioning angle is θ, 25°≤θ≤35°, so that the ejected external secondary air gathers in the pre-combustion chamber 14 near the exit axis. 18 SOFA air direct-flow nozzles 16 are arranged on the outer side of the pre-combustion chamber 14 housing.
本实用新型的原理:Principle of the utility model:
本实用新型利用旋流外二次风形成的回流区卷席进预燃室的高温烟气对预燃室内煤粉进行预热,一方面有利于稳定燃烧,另一方面使煤粉在预燃室内部分燃烧及热解,燃料中的氮有机化合物受热首先热解为氰化氢等中间产物,并在低氧条件下与氧气反应生成N2,有效降低NOx的生成量。回流进预燃室的高温烟气的氧气含量比较低,进一步降低了预燃室内的氧含量,抑制了NOx的生成。The utility model uses the high-temperature flue gas swept into the pre-combustion chamber by the recirculation area formed by the secondary air outside the swirling flow to preheat the coal powder in the pre-combustion chamber. On the one hand, it is beneficial to stable combustion; Indoor partial combustion and pyrolysis, nitrogen organic compounds in the fuel are first pyrolyzed into intermediate products such as hydrogen cyanide, and react with oxygen under low oxygen conditions to generate N 2 , effectively reducing the amount of NOx produced. The oxygen content of the high-temperature flue gas flowing back into the pre-combustion chamber is relatively low, which further reduces the oxygen content in the pre-combustion chamber and suppresses the formation of NOx.
为了保证预燃室内的低氧环境,要求:In order to ensure the low oxygen environment in the pre-combustion chamber, it is required to:
(一次风量(煤粉)+内二次风量)/煤粉燃烧所需理论计算总风量<0.2(primary air volume (coal powder) + internal secondary air volume) / theoretically calculated total air volume required for pulverized coal combustion < 0.2
也就是说预热室内总的过剩空气系数要小于0.2。That is to say, the total excess air coefficient in the preheating chamber should be less than 0.2.
由于预燃室内空气消耗系数<0.2,预热室内的氧气几乎被煤粉燃烧消耗尽。因此输送煤粉、未燃烧的挥发分等进入炉膛的混合气体中几乎不含有氧气,利于组织煤粉在炉膛内高温低氧燃烧,进一步减少NOx污染物的排放。Since the air consumption coefficient in the pre-combustion chamber is less than 0.2, the oxygen in the pre-heating chamber is almost consumed by the combustion of pulverized coal. Therefore, the mixed gas that transports pulverized coal, unburned volatile matter, etc. into the furnace contains almost no oxygen, which is conducive to organizing the combustion of pulverized coal at high temperature and low oxygen in the furnace, and further reducing the emission of NOx pollutants.
为了获得较好的脱硝效率,在该设有SOFA(远方燃尽风)的高温烟气回流预燃式低NOx燃烧器所应用的锅炉中,要通过合理设计外二次风喷口直径大小和SOFA风直流喷口直径大小,来调节旋流外二次风和SOFA风的比例,进而使得主燃区的空气消耗系数<1.0,燃烬区的空气消耗系数>1.0。In order to obtain better denitrification efficiency, in the boiler where the high-temperature flue gas return pre-combustion low NOx burner with SOFA (remote burn-out air) is applied, it is necessary to reasonably design the diameter of the external secondary air nozzle and the size of the SOFA The diameter of the direct-flow nozzle is used to adjust the ratio of the secondary air outside the swirling flow to the SOFA air, so that the air consumption coefficient of the main combustion area is <1.0, and the air consumption coefficient of the ember area is >1.0.
为了提高自动化水平和监测燃烧的稳定器,该燃烧装置配备有高能点火装置、油枪和红外火焰监测装置。为了延长油枪和高能点火装置的使用寿命,配备组合式气动推进器。在需要点火时,推进器向前运行把油枪和高能点火器送到点火位置。但点火结束后,推进器向后运行,将油枪和高能点火器收缩回中芯管,避免高温冲刷、腐蚀和结焦污染。In order to improve the level of automation and monitor the stability of combustion, the combustion device is equipped with high-energy ignition device, oil gun and infrared flame monitoring device. In order to prolong the service life of the oil gun and high-energy ignition device, it is equipped with a combined pneumatic propeller. When ignition is required, the thruster moves forward to send the oil gun and high-energy igniter to the ignition position. But after the ignition is over, the thruster runs backwards, shrinking the oil gun and high-energy igniter back to the core tube, avoiding high-temperature erosion, corrosion and coking pollution.
为了提高煤粉燃烧的稳定性,在一次风出口处设置稳焰齿;在一次风煤粉气流外围设置内二次风;内二次风又通过翻板阀分为直流内二次风和旋流内二次风;直流内二次风出口扩张一定角度α,要求α角度范围在20~30度。In order to improve the stability of pulverized coal combustion, flame stabilizing teeth are installed at the outlet of the primary air; internal secondary air is installed around the periphery of the primary air pulverized coal flow; the internal secondary air is divided into direct current internal secondary air and cyclone through the flap valve The secondary air in the flow; the outlet of the secondary air in the direct current expands at a certain angle α, and the angle α is required to be in the range of 20 to 30 degrees.
为了保证燃烧效果,要求预燃室内弧度β角度范围在25~35度;要求旋流外二次风喷口的定位角度γ角度范围在25~35度;要求旋流外二次风喷口的定位角度θ角度范围在25~35度。In order to ensure the combustion effect, it is required that the radian β angle range of the pre-combustion chamber is 25-35 degrees; the positioning angle γ angle range of the secondary air nozzle outside the swirl flow is required to be within 25-35 degrees; the positioning angle of the secondary air nozzle outside the swirl flow is required The θ angle ranges from 25 to 35 degrees.
为了提高煤粉燃烧的稳定性,在旋流内二次风通道内设置有若干切向旋流叶片,靠切向旋流叶片产生的旋流内二次风,不仅可以加强扰动和混合,还可以在预燃室内形成回流区,进而提高煤粉燃烧的稳定性;通过调节内二次风翻板阀,可以调节直流内二次风和旋流内二次风的比例,进而可以根据煤种的不同来调节内二次风的旋流强度以及回流区的大小;在一次风套管内设置煤粉浓缩环。当煤粉气流与浓缩环撞击时,由于惯性作用,煤粉被分离为内浓外淡型气流。煤粉喷入预热室后为中心浓,两侧淡的气流。In order to improve the stability of pulverized coal combustion, a number of tangential swirl blades are set in the secondary air channel in the swirl flow. The secondary air in the swirl flow generated by the tangential swirl blades can not only strengthen disturbance and mixing, but also A recirculation zone can be formed in the pre-combustion chamber, thereby improving the stability of pulverized coal combustion; by adjusting the internal secondary air flap valve, the ratio of the secondary air in the direct current and the secondary air in the swirling flow can be adjusted, and then it can be adjusted according to the type of coal To adjust the swirl intensity of the internal secondary air and the size of the recirculation zone; set a pulverized coal concentration ring in the primary air casing. When the pulverized coal airflow collides with the enrichment ring, the pulverized coal is separated into an airflow that is dense inside and thin outside due to inertia. After the pulverized coal is sprayed into the preheating chamber, the air flow is thick in the center and light on both sides.
外二次风由18个斜置旋流孔喷出,形成回流区。其中斜置旋流孔接近预燃室出口处,其喷出的外二次风围绕预燃室出口轴线形成旋流外二次风,可以保证预燃室内过量空气系数不因此增加,进而保证预燃室的低氧环境,进一步减少NOx污染物的排放。The external secondary air is ejected from 18 oblique swirl holes to form a return flow area. Among them, the oblique swirl hole is close to the outlet of the pre-combustion chamber, and the external secondary air ejected by it forms a swirling external secondary air around the axis of the pre-combustion chamber outlet, which can ensure that the excess air coefficient in the pre-combustion chamber does not increase, thereby ensuring the pre-combustion chamber. The low-oxygen environment of the combustion chamber further reduces the emission of NOx pollutants.
SOFA风由18个处于预燃室壳体外围的SOFA风直流喷口喷出,补充燃烧后期需要的氧气,使可燃物在后期进一步燃尽,降低飞灰,并且喷入SOFA风也降低了燃烧温度,所以进一步降低NOx。The SOFA air is ejected from 18 SOFA air direct-flow nozzles on the periphery of the pre-combustion chamber to supplement the oxygen needed in the later stage of combustion, so that the combustibles can be further burned out in the later stage, reducing fly ash, and the injection of SOFA air also reduces the combustion temperature , so further reduce NOx.
由于预热室内的氧气几乎被煤粉燃烧消耗尽。因此输送煤粉、炭烟、未燃烧的挥发分等进入炉膛的混合气体中几乎不含有氧气,利于组织煤粉在炉膛内高温低氧燃烧,进一步减少NOx污染物的排放。Oxygen in the preheating chamber is almost consumed by pulverized coal combustion. Therefore, the mixed gas that transports pulverized coal, soot, unburned volatile matter, etc. into the furnace contains almost no oxygen, which is conducive to organizing the combustion of pulverized coal at high temperature and low oxygen in the furnace, and further reducing the emission of NOx pollutants.
一次风,内二次风、外二次风、SOFA风等采用分级配风,保证炉内主燃区为低氧环境,使进入炉膛的氰化氢等可以在低氧条件下与氧气反应生成N2、CO2和H2O,进一步降低NOx的生成量。Primary air, internal secondary air, external secondary air, SOFA air, etc. adopt graded air distribution to ensure that the main combustion area in the furnace is a low-oxygen environment, so that hydrogen cyanide entering the furnace can react with oxygen under low-oxygen conditions Generate N 2 , CO 2 and H 2 O to further reduce the amount of NOx produced.
本实用新型的工作过程:Working process of the present utility model:
首先,将内二次风通过内二次风入口送入,内二次风分别进入直流内二次风通道7和旋流内二次风通道8,并分别通过直流内二次风套筒20和旋流内二次风套筒21进入预燃室14内,对预燃室进行1分钟以上的吹扫。然后将组合式气动推进器3向前运行,将高能点火装置1和油枪2送入指定点火位置。高能点火装置1工作,引燃油枪2。将内二次风通过内二次风入口送入,内二次风分别进入直流内二次风通道7和旋流内二次风通道8,并分别通过直流内二次风套筒20和旋流内二次风套筒21进入预燃室14内。旋流内二次风通道8里设置的若干切向旋流叶片22可以使该通道内的二次风产生旋转,这股旋流内二次风可以在预燃室14前端产生回流区,有助于燃烧的稳定。由一次风煤粉入口23送入煤粉和空气的混合物,该混合物在一次风套筒6和中芯管5之间的环形通道内流动,由于惯性作用,在通过煤粉浓缩环19后被分离为中心浓、四周淡的煤粉气流,待其进入预燃室14后,发生热值,并被油枪2形成的火焰引燃。煤粉浓缩环19、稳焰齿17和直流内二次风扩口18使煤粉稳定燃烧。通过控制翻板阀9里的直流内二次风调节阀25和旋流内二次风调节阀24的开度,可以调节直流内二次风和旋流内二次风的比例,进而可以根据煤种的不同来调节内二次风的旋流强度以及回流区的大小。在一次风和内二次风产生的氧气不充足的情况下,煤粉热解产生的氰化氢等在低氧条件下与氧气反应生成N2、CO2和H2O,降低了NOx的生成量。外二次风通过设置在预燃室壳体13后半段的斜置的外二次风喷口15喷出,进而补充继续燃烧所需要的氧气,由于二次风喷口15是斜置的,所以外二次风是旋流射出的,旋流外二次风汇集在预燃室出口轴线附近,可以形成回流区,进而卷吸炉膛内的高温烟气稳定燃烧,并降低氧含量,保持还原性气氛,进一步降低了NOx的生成量。外二次风以及卷吸的高温烟气和未完全燃尽的燃料以及飞灰可燃物在预燃室的后半段均匀混合,然后送入炉膛燃烧。SOFA风由18个处于预燃室壳体13外围的SOFA风直流喷口16喷入到炉膛,补充燃烧后期需要的氧气,使可燃物在后期进一步燃尽,降低飞灰,并且喷入SOFA风也降低了燃烧温度,所以进一步降低NOx的生成量。待预燃室14燃烧稳定后,组合式气动推进器3动作,将油枪2和高能点火装置1缩回中芯管5内,以延长其使用寿命。同时红外火焰监测装置10通过第二窥火装置11实时监测燃烧内的火焰状态,当发生灭火时,发出警报,并及时停止煤粉的输入,重新执行吹扫和点火操作。First, the internal secondary air is sent in through the internal secondary air inlet, and the internal secondary air enters the DC internal secondary air channel 7 and the swirling internal secondary air channel 8 respectively, and passes through the DC internal secondary air sleeve 20 respectively. And the secondary air sleeve 21 in the swirling flow enters the pre-combustion chamber 14, and the pre-combustion chamber is purged for more than 1 minute. Then the combined pneumatic propeller 3 is moved forward, and the high-energy ignition device 1 and the oil gun 2 are sent to the designated ignition position. The high-energy ignition device 1 works to ignite the fuel gun 2 . The internal secondary air is sent in through the internal secondary air inlet, and the internal secondary air enters the DC internal secondary air channel 7 and the swirling internal secondary air channel 8 respectively, and passes through the DC internal secondary air sleeve 20 and the swirling internal secondary air channel respectively. The in-flow secondary air sleeve 21 enters the pre-chamber 14 . Some tangential swirl vanes 22 provided in the secondary air passage 8 in the swirl flow can make the secondary air in the passage rotate, and the secondary air in this swirl flow can generate a recirculation zone at the front end of the pre-combustion chamber 14, thereby Helps to stabilize combustion. The mixture of pulverized coal and air is fed into the pulverized coal inlet 23 of the primary air, and the mixture flows in the annular passage between the primary air sleeve 6 and the central core pipe 5. Due to the effect of inertia, after passing through the pulverized coal concentration ring 19, it is Separation into a pulverized coal flow that is thick in the center and light in the surroundings, after it enters the pre-combustion chamber 14, a calorific value occurs and is ignited by the flame formed by the oil gun 2 . The pulverized coal concentration ring 19, the flame stabilizing teeth 17 and the secondary air flaring 18 in the direct current make the pulverized coal burn stably. By controlling the opening of the secondary air regulating valve 25 in the direct current and the secondary air regulating valve 24 in the swirling flow in the flap valve 9, the ratio of the secondary air in the direct current and the secondary air in the swirling flow can be adjusted, and then can be adjusted according to Different types of coal are used to adjust the swirling intensity of the internal secondary air and the size of the recirculation zone. When the oxygen produced by the primary air and internal secondary air is insufficient, the hydrogen cyanide produced by the pyrolysis of coal powder reacts with oxygen under low oxygen conditions to form N2 , CO2 and H2O , which reduces the NOx Generation volume. The external secondary air is ejected through the inclined external secondary air nozzle 15 arranged in the second half of the pre-combustion chamber housing 13, and then replenishes the oxygen needed for continuous combustion. Since the secondary air nozzle 15 is obliquely positioned, the The external secondary air is injected by the swirling flow, and the external secondary air of the swirling flow gathers near the outlet axis of the pre-combustion chamber, which can form a recirculation zone, and then entrain the high-temperature flue gas in the furnace for stable combustion, reduce the oxygen content, and maintain the reducibility atmosphere, further reducing the amount of NOx produced. The external secondary air, entrained high-temperature flue gas, incompletely burned fuel and fly ash combustibles are evenly mixed in the second half of the pre-combustion chamber, and then sent to the furnace for combustion. The SOFA air is sprayed into the furnace by 18 SOFA air direct-flow nozzles 16 on the periphery of the pre-combustion chamber shell 13 to supplement the oxygen needed in the later stage of combustion, so that the combustibles can be further burned out in the later stage, reducing fly ash, and the SOFA air is also injected into the furnace. The combustion temperature is lowered, so the amount of NOx produced is further reduced. After the pre-combustion chamber 14 burns stably, the combined pneumatic propeller 3 acts to retract the oil gun 2 and the high-energy ignition device 1 into the core tube 5 to prolong its service life. Simultaneously, the infrared flame monitoring device 10 monitors the flame state in the combustion in real time through the second fire watching device 11. When a fire is extinguished, an alarm is issued, and the input of pulverized coal is stopped in time, and the purge and ignition operations are re-executed.
以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only to illustrate the technical idea of the utility model, and cannot limit the protection scope of the utility model. Any changes made on the basis of the technical solution according to the technical idea proposed by the utility model all fall into the scope of the utility model. within the scope of protection of the claims.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106287667A (en) * | 2016-10-08 | 2017-01-04 | 西安交通大学 | A kind of high temperature gases recirculating preheating type low-NOx combustor being provided with SOFA |
CN107355776A (en) * | 2017-07-13 | 2017-11-17 | 武汉华喻燃能工程技术有限公司 | Combustion System of Boiler Burning Fine, method and the application of ultra-low NOx emission |
CN108870396A (en) * | 2018-07-10 | 2018-11-23 | 西安交大思源科技股份有限公司 | A kind of coal dust and natural gas integral type dual fuel burner |
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2016
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106287667A (en) * | 2016-10-08 | 2017-01-04 | 西安交通大学 | A kind of high temperature gases recirculating preheating type low-NOx combustor being provided with SOFA |
CN106287667B (en) * | 2016-10-08 | 2018-10-30 | 西安交通大学 | A kind of high temperature gases recirculating preheating type low-NOx combustor equipped with SOFA |
CN107355776A (en) * | 2017-07-13 | 2017-11-17 | 武汉华喻燃能工程技术有限公司 | Combustion System of Boiler Burning Fine, method and the application of ultra-low NOx emission |
CN108870396A (en) * | 2018-07-10 | 2018-11-23 | 西安交大思源科技股份有限公司 | A kind of coal dust and natural gas integral type dual fuel burner |
CN108870396B (en) * | 2018-07-10 | 2024-08-13 | 西安交大思源科技股份有限公司 | Pulverized coal and natural gas integrated dual-fuel burner |
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Assignee: Xi'an Jiaotong University Siyuan Technology Co., Ltd. Assignor: Xi'an Jiaotong University Contract record no.: 2018610000013 Denomination of utility model: High temperature flue gas recirculation precombustion type low NOx combustor provided with SOFA Granted publication date: 20170426 License type: Common License Record date: 20180408 |
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