CN206127436U - Hypochlorite generator is used in disinfection - Google Patents
Hypochlorite generator is used in disinfection Download PDFInfo
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Abstract
本实用新型公开了一种消毒用次氯酸钠发生器,包括输液管道、溶盐罐、次氯酸钠电解槽和成品储存罐,所述溶盐罐的下端通过输液管道连接有盐水计量泵,盐水计量泵与电机之间设置有混合管,混合管的一端通过输液管道与次氯酸钠电解槽连接;所述次氯酸钠电解槽上设置有温度开关和电解槽液位开关,电解槽液位开关的侧边开设有加酸口;所述加酸口通过输液管道与成品储存罐连接,成品储存罐上表面设置有排氢管;所述成品储存罐的侧边安装有成品投加计量泵,成品储存罐与成品投加计量泵之间通过输液管道连接。该消毒用次氯酸钠发生器,采用分流电解,能减少盐耗和电耗、副产物‑‑氯酸盐和溴化物,并能大幅降低出水温度,提高电解效率,延长电极寿命。
The utility model discloses a sodium hypochlorite generator for disinfection, which comprises an infusion pipeline, a salt dissolving tank, a sodium hypochlorite electrolytic tank and a finished product storage tank. A mixing tube is arranged between them, and one end of the mixing tube is connected to the sodium hypochlorite electrolytic cell through an infusion pipeline; the sodium hypochlorite electrolytic cell is provided with a temperature switch and an electrolytic cell liquid level switch, and an acid inlet is provided on the side of the electrolytic cell liquid level switch The acid addition port is connected to the finished product storage tank through the infusion pipeline, and a hydrogen discharge pipe is arranged on the upper surface of the finished product storage tank; a finished product dosing metering pump is installed on the side of the finished product storage tank, and the finished product storage tank and the finished product dosing metering The pumps are connected by infusion pipelines. The sodium hypochlorite generator for disinfection adopts split electrolysis, which can reduce salt consumption and power consumption, by-product chlorate and bromide, and can greatly reduce the outlet water temperature, improve electrolysis efficiency, and prolong electrode life.
Description
技术领域technical field
本实用新型涉及消毒液体发生器技术领域,尤其是一种消毒用次氯酸钠发生器。The utility model relates to the technical field of disinfection liquid generators, in particular to a sodium hypochlorite generator for disinfection.
背景技术Background technique
饮用水消毒的方法虽然有很多,但普遍采用的是添加氧化剂进行消毒,即化学法。在氧化剂中,尽管氯气最为经济,但是,由于氯气运输、管储方面的不安全;而且在投加上气体同水体的溶解性较低,氯气瓶气压不断变化,存在投加计量不够准确的问题;加之,氯气等气体的极强扩散性对环境存在毒害作用,游离氯的高活性同许多有机物容易形成诸如三氯甲烷、四氯化碳、二恶英等一类致癌的氯代有机化合物,造成环境的第二次污染,逐渐被淘汰。Although there are many ways to disinfect drinking water, the most commonly used method is to add oxidants for disinfection, that is, chemical methods. Among the oxidants, although chlorine gas is the most economical, due to the unsafe transportation and storage of chlorine gas; and the low solubility of the gas and water when it is added, the pressure of the chlorine gas cylinder changes constantly, and there is a problem that the dosage is not accurate enough. In addition, the extremely strong diffusion of gases such as chlorine has a toxic effect on the environment, and the high activity of free chlorine is easy to form a class of carcinogenic chlorinated organic compounds such as chloroform, carbon tetrachloride, and dioxin with many organic substances. The second pollution that causes the environment is gradually eliminated.
从而利用化学电解原理在消毒现场制造次氯酸钠消毒剂的次氯酸钠发生器也得到了越来越广泛的应用。次氯酸钠发生器自上世纪末从国外引进后,迅速应用于饮用水消毒、医院废水处 理、食品器皿消毒、废水脱色、工业生活废水杀菌、养殖场消毒等行业,其可以改善水域生态 环境,起到保护环境的效果。目前应用较多的次氯酸钠发生器为电解食盐水方法制作次氯酸钠消毒液,同类产品亦已在不断的发展,得以改善。当今电化学行业所面临的主要问题是降低电能消耗,次氯酸钠发生器也同时必须控制盐耗,提高电流效率,所以致使次氯酸钠发生器成品设备体积比较大、成本比较高,本发明致力于改进次氯酸钠发生器的成本问题,制造出一种体积小、操作便捷、成本低廉、能 耗较小的消毒液产品设备。Thereby the sodium hypochlorite generator that utilizes the principle of chemical electrolysis to manufacture sodium hypochlorite disinfectant at the disinfection site has also been more and more widely used. Since the sodium hypochlorite generator was introduced from abroad at the end of the last century, it has been rapidly used in drinking water disinfection, hospital wastewater treatment, food utensil disinfection, wastewater decolorization, industrial domestic wastewater sterilization, farm disinfection and other industries. It can improve the ecological environment of water areas and protect the environment. environmental effects. At present, sodium hypochlorite generators are widely used to produce sodium hypochlorite disinfectant by electrolysis of salt water, and similar products have been continuously developed and improved. The main problem faced by the electrochemical industry today is to reduce power consumption. The sodium hypochlorite generator must also control the salt consumption and improve the current efficiency, so the finished equipment of the sodium hypochlorite generator is relatively large in size and relatively high in cost. The present invention is dedicated to improving the generation of sodium hypochlorite. In order to solve the cost problem of the device, a kind of disinfectant product equipment with small size, convenient operation, low cost and low energy consumption is produced.
实用新型内容Utility model content
本实用新型的目的在于提供一种消毒用次氯酸钠发生器,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a kind of sodium hypochlorite generator for disinfection, to solve the problem proposed in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种消毒用次氯酸钠发生器,包括输液管道、溶盐罐、次氯酸钠电解槽和成品储存罐,所述输液管道上安装有浮子流量计,浮子流量计与输液管道之间安装有电动阀门;所述电动阀门电性连接有电机,电机的侧边设置有溶盐罐,溶盐罐的下端通过输液管道连接有盐水计量泵;所述盐水计量泵与电机之间设置有混合管,混合管的一端通过输液管道与次氯酸钠电解槽连接;所述次氯酸钠电解槽上设置有温度开关和电解槽液位开关,电解槽液位开关的侧边开设有加酸口;所述加酸口通过输液管道与成品储存罐连接,成品储存罐上表面设置有排氢管,成品储存罐的侧面分别安装有高液位开关、中液位开关和低液位开关;所述成品储存罐的侧边安装有成品投加计量泵,成品储存罐与成品投加计量泵之间通过输液管道连接。In order to achieve the above object, the utility model provides the following technical solutions: a sodium hypochlorite generator for disinfection, including an infusion pipeline, a salt-dissolving tank, a sodium hypochlorite electrolytic cell and a finished product storage tank. An electric valve is installed between the meter and the infusion pipeline; the electric valve is electrically connected to a motor, and a salt-dissolving tank is arranged on the side of the motor, and the lower end of the salt-dissolving tank is connected to a brine metering pump through the infusion pipeline; the brine metering pump A mixing tube is arranged between the motor and the motor, and one end of the mixing tube is connected to the sodium hypochlorite electrolytic cell through the infusion pipeline; the sodium hypochlorite electrolytic cell is provided with a temperature switch and an electrolytic cell liquid level switch, and an additional switch is provided on the side of the electrolytic cell liquid level switch Acid port; the acid adding port is connected to the finished product storage tank through the infusion pipeline, the upper surface of the finished product storage tank is provided with a hydrogen discharge pipe, and the side of the finished product storage tank is respectively equipped with a high liquid level switch, a medium liquid level switch and a low liquid level switch A finished product dosing metering pump is installed on the side of the finished product storage tank, and the finished product storage tank and the finished product dosing metering pump are connected through an infusion pipeline.
作为本实用新型进一步的方案:所述输液管道上设置有取样瓶和管道连接端子。As a further solution of the utility model: the infusion pipeline is provided with a sampling bottle and a pipeline connection terminal.
作为本实用新型进一步的方案:所述输液管道采用PVC工程塑料制成。As a further solution of the utility model: the infusion pipeline is made of PVC engineering plastics.
作为本实用新型进一步的方案:所述浮子流量计的流量和盐水计量泵的流量在设备初次调试前准确标定。As a further solution of the utility model: the flow rate of the float flowmeter and the flow rate of the brine metering pump are accurately calibrated before the initial debugging of the equipment.
作为本实用新型进一步的方案:所述溶盐罐、次氯酸钠电解槽和成品储存罐上均设置有排污阀。As a further solution of the utility model: the salt-dissolving tank, the sodium hypochlorite electrolytic cell and the finished product storage tank are all provided with blowdown valves.
作为本实用新型进一步的方案:所述溶盐罐上设置有液位开关。As a further solution of the utility model: a liquid level switch is arranged on the salt-dissolving tank.
与现有技术相比,本实用新型有益效果:Compared with the prior art, the utility model has beneficial effects:
1、本实用新型消毒用次氯酸钠发生器的次氯酸钠电解槽采用模块化设计,根据次氯酸钠需用量的不同,所提供的设备可增加或减少模块,既满足用户需要,又能保证定型模块生产工艺的成熟和完善,保证产品质量。1. The sodium hypochlorite electrolytic cell of the sodium hypochlorite generator for disinfection of the utility model adopts a modular design. According to the different amount of sodium hypochlorite required, the provided equipment can increase or decrease modules, which not only meets the needs of users, but also ensures the maturity of the production process of the stereotyped modules And perfection, to ensure product quality.
2、本实用新型消毒用次氯酸钠发生器,采用独特的复合式电极连接方式,整个结构连接件极少,将接触电阻降至最低,减少了连接件上的产热量,电解电压比常规低10%-15%,经济节能,效率高,对于减少副产物具有积极作用。同时采用分流电解,能减少20%左右盐耗和电耗、减少50%左右副产物--氯酸盐和溴化物,并能大幅降低出水温度,提高电解效率,延长电极寿命。整个发生器采用机组式设计,包括溶盐系统、盐水配水系统、电解管系统、排氢系统和酸洗系统等,结构紧凑,占地面积小。另外本消毒用次氯酸钠发生器通过管内即时排氢技术,将电解产生的氢气迅速排出电解管。保证电解管内电解液的良好状态,防止电极暴露,从而不仅能够提高次氯酸钠生产的电流效率,而且可以提高电极的使用寿命。设有电解过程中氢气排出专用通路,减少氢气对电流的阻碍。2. The sodium hypochlorite generator for disinfection of this utility model adopts a unique composite electrode connection method, with very few connecting parts in the whole structure, which reduces the contact resistance to the minimum, reduces the heat production on the connecting parts, and the electrolysis voltage is 10% lower than the conventional one. -15%, economical and energy-saving, high efficiency, and has a positive effect on reducing by-products. At the same time, shunt electrolysis can reduce salt consumption and electricity consumption by about 20%, reduce by-products - chlorate and bromide by about 50%, and can greatly reduce the outlet water temperature, improve electrolysis efficiency, and prolong electrode life. The whole generator adopts unit design, including salt dissolving system, brine water distribution system, electrolytic tube system, hydrogen exhaust system and pickling system, etc., with compact structure and small footprint. In addition, the sodium hypochlorite generator for disinfection uses the instant hydrogen exhaust technology in the tube to quickly discharge the hydrogen generated by electrolysis out of the electrolytic tube. Ensure the good state of the electrolyte in the electrolytic tube and prevent the electrodes from being exposed, so that not only the current efficiency of sodium hypochlorite production can be improved, but also the service life of the electrodes can be improved. There is a special channel for hydrogen discharge during the electrolysis process to reduce the hindrance of hydrogen to the current.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图中:1-输液管道;11-管道连接端子;12-电动阀门;2-浮子流量计;3-电机;4-取样瓶;5-溶盐罐;6-盐水计量泵;7-混合管;8-次氯酸钠电解槽;81-温度开关;82-电解槽液位开关;83-加酸口,9-成品储存罐;91-排氢管;92-高液位开关;93-中液位开关;94-低液位开关;95-成品投加计量泵。In the figure: 1-transfusion pipeline; 11-pipeline connection terminal; 12-electric valve; 2-rotameter; 3-motor; 4-sampling bottle; 5-salt solution tank; 6-salt water metering pump; 7-mixing tube ;8-Sodium hypochlorite electrolytic cell; 81-Temperature switch; 82-Electrolyzer liquid level switch; 83-Acid feed port, 9-Product storage tank; 91-Hydrogen exhaust pipe; 92-High liquid level switch; 93-Medium liquid level Switch; 94-low liquid level switch; 95-finished product dosing metering pump.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,本实用新型实施例中,一种消毒用次氯酸钠发生器,包括输液管道1、溶盐罐5、次氯酸钠电解槽8和成品储存罐9,输液管道1采用PVC工程塑料制成,具有密封性好,耐腐蚀的优点;输液管道1上安装有浮子流量计2,浮子流量计2用来控制的自来水的流量,从而控制盐水的浓度;浮子流量计2与输液管道1之间安装有电动阀门12,电动阀门12控制整个装置中的自来水、盐水的流动;电动阀门12电性连接有电机3,电机3的侧边设置有溶盐罐5,溶盐罐5用来制造和储存饱和食盐水,溶盐罐5上安装有液位开关,当溶盐罐5中的低液位时,开启电动阀门12补水,当液位达到要求后关闭电动阀门12;溶盐罐5的下端通过输液管道1连接有盐水计量泵6,盐水计量泵6用来输出溶盐罐5中的饱和食盐水;盐水计量泵5与电机3之间设置有混合管7,混合管7的一端通过输液管道1与次氯酸钠电解槽8连接;盐水计量泵6定量输出饱和盐水到混合管7中与通过浮子流量计2控制的自来水进行充分混合,可以保证进入到次氯酸钠电解槽8的盐水为3-3.5%浓度的稀盐水,稀盐水在次氯酸钠电解槽8的电解下发生化学反应,从而生成次氯酸钠溶液;次氯酸钠电解槽8上设置有温度开关81和电解槽液位开关82,温度开关81控制次氯酸钠电解槽8中化学反应的温度,可以使化学反应进行的更彻底,同时通过电解槽液位开关82可以防止稀盐水过多或者过少造成的浪费;电解槽液位开关82的侧边开设有加酸口83,在次氯酸钠发生器进行工作一段时间后,需要通过加酸口83向次氯酸钠电解槽8中添加5%质量浓度)的盐酸溶液,通过盐酸溶液对次氯酸钠电解槽8进行酸洗,可以对电解槽内的氧化物进行清理,避免生成的次氯酸钠溶液中混合有杂物;加酸口83通过输液管道1与成品储存罐9连接,成品储存罐9成品储存罐9上表面设置有排氢管91,成品储存罐9的侧面分别安装有高液位开关92、中液位开关93和低液位开关94;成品储存罐9的侧边安装有成品投加计量泵95,成品储存罐9与成品投加计量泵95之间通过输液管道1连接;稀盐水经过电解槽电解后成为浓度为0.8%(7000ppm-9000ppm)的成品次氯酸钠溶液进入成品储存罐9,电解产生的少量氢气直接从排氢管91中排放到室外,成品储存罐9设高中低三挡液位开光,液位开光处于中液位开关93是可以启动成品投加计量泵95,定量将次氯酸钠溶液投加到消毒点位,可以根据取样瓶4中的出厂水的余氯值调整投加计量泵的冲程大小,出厂水的余氯值应该在国家标准规定的范围,保证出厂水的水质标准。Please refer to Fig. 1, in the utility model embodiment, a kind of sodium hypochlorite generator for disinfection comprises infusion pipeline 1, dissolving salt tank 5, sodium hypochlorite electrolytic cell 8 and finished product storage tank 9, and infusion pipeline 1 adopts PVC engineering plastics to make, It has the advantages of good sealing and corrosion resistance; a rotameter 2 is installed on the infusion pipeline 1, and the rotameter 2 is used to control the flow of tap water, thereby controlling the concentration of brine; it is installed between the rotameter 2 and the infusion pipeline 1 There is an electric valve 12, and the electric valve 12 controls the flow of tap water and salt water in the whole device; the electric valve 12 is electrically connected to the motor 3, and the side of the motor 3 is provided with a salt-dissolving tank 5, which is used for manufacturing and storing Saturated salt water, a liquid level switch is installed on the salt-dissolving tank 5, when the low liquid level in the salt-dissolving tank 5, open the electric valve 12 to replenish water, close the electric valve 12 when the liquid level reaches the requirement; the lower end of the salt-dissolving tank 5 The brine metering pump 6 is connected through the infusion pipeline 1, and the brine metering pump 6 is used to output the saturated salt water in the salt dissolving tank 5; a mixing tube 7 is arranged between the brine metering pump 5 and the motor 3, and one end of the mixing tube 7 passes through the infusion The pipeline 1 is connected to the sodium hypochlorite electrolytic cell 8; the brine metering pump 6 quantitatively outputs saturated brine to the mixing tube 7 to fully mix with the tap water controlled by the rotameter 2, which can ensure that the brine entering the sodium hypochlorite electrolytic cell 8 is 3-3.5% concentration of dilute brine, the dilute brine reacts chemically under the electrolysis of the sodium hypochlorite electrolytic cell 8, thereby generating sodium hypochlorite solution; The temperature of the chemical reaction in the medium can make the chemical reaction more thorough, and at the same time, the waste caused by too much or too little dilute brine can be prevented through the electrolytic tank liquid level switch 82; the side of the electrolytic tank liquid level switch 82 has an acid inlet 83. After the sodium hypochlorite generator has been working for a period of time, it is necessary to add a hydrochloric acid solution of 5% mass concentration) to the sodium hypochlorite electrolytic cell 8 through the acid inlet 83, and pickle the sodium hypochlorite electrolytic cell 8 through the hydrochloric acid solution, which can clean the electrolytic cell Clean up the oxides in the sodium hypochlorite solution to avoid being mixed with sundries; the acid addition port 83 is connected with the finished product storage tank 9 through the infusion pipeline 1, and the finished product storage tank 9 is provided with a hydrogen discharge pipe 91 on the upper surface of the finished product storage tank 9. The side of the finished product storage tank 9 is respectively equipped with a high liquid level switch 92, a middle liquid level switch 93 and a low liquid level switch 94; The metering pumps 95 are connected through the infusion pipeline 1; after the dilute brine is electrolyzed by the electrolyzer, the finished sodium hypochlorite solution with a concentration of 0.8% (7000ppm-9000ppm) enters the finished product storage tank 9, and a small amount of hydrogen generated by electrolysis is directly discharged from the hydrogen discharge pipe 91 The finished product storage tank 9 is equipped with high, medium and low three-level liquid level switches, and the liquid level switch 93 can start the finished product dosing metering pump 95 to quantitatively add the sodium hypochlorite solution to the disinfection point. The residual chlorine value of the factory water in sampling bottle 4 is adjusted Adjust the stroke size of the dosing metering pump, and the residual chlorine value of the factory water should be within the range specified by the national standard to ensure the water quality standard of the factory water.
综上所述:本消毒用次氯酸钠发生器在开始工作前,需要检查各个阀门开闭状态是否正确,检查无误后,电动阀门12开启,成品储存罐9排污阀、溶盐罐5排污阀、次氯酸钠电解槽8排污阀均关闭,然后通过浮子流量计2和盐水计量泵6调节溶盐罐5中的饱和食盐水的浓度,再将调节好的稀盐水送入次氯酸钠电解槽8进行电解反应,通过分流电解,能减少20%左右盐耗和电耗、减少50%左右副产物--氯酸盐和溴化物,减小了对环境的污染,最后将电解后成为成品次氯酸钠溶液排入成品储存罐9中,电解产生的少量氢气直接从排氢管91中排放到室外,这样保证了次氯酸钠电解槽8内电解液的良好状态,防止电极暴露,从而不仅能够提高次氯酸钠生产的电流效率,而且可以提高电极的使用寿命。To sum up: before the sodium hypochlorite generator for disinfection starts to work, it is necessary to check whether the opening and closing status of each valve is correct. Electrolyzer 8 drain valves are all closed, then adjust the concentration of saturated salt water in the salt-dissolving tank 5 by means of float flowmeter 2 and brine metering pump 6, then send the regulated dilute brine into sodium hypochlorite electrolyzer 8 for electrolytic reaction, through Split electrolysis can reduce salt consumption and electricity consumption by about 20%, reduce by-products - chlorate and bromide by about 50%, reduce environmental pollution, and finally discharge the finished sodium hypochlorite solution after electrolysis into the finished product storage tank In 9, a small amount of hydrogen produced by electrolysis is directly discharged to the outside from the hydrogen discharge pipe 91, which ensures the good state of the electrolyte in the sodium hypochlorite electrolytic cell 8 and prevents the electrodes from being exposed, thereby not only improving the current efficiency of sodium hypochlorite production, but also improving electrode life.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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CN108193223A (en) * | 2018-02-11 | 2018-06-22 | 广东卓信环境科技股份有限公司 | A kind of hypochlorite production system |
CN109055967A (en) * | 2018-11-12 | 2018-12-21 | 福建浩达智能科技股份有限公司 | Pickling formula integration hypochlorite generator |
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CN108193223A (en) * | 2018-02-11 | 2018-06-22 | 广东卓信环境科技股份有限公司 | A kind of hypochlorite production system |
CN108193223B (en) * | 2018-02-11 | 2023-12-15 | 广东卓信环境科技股份有限公司 | Hypochlorite production system |
CN109055967A (en) * | 2018-11-12 | 2018-12-21 | 福建浩达智能科技股份有限公司 | Pickling formula integration hypochlorite generator |
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