CN206111961U - Poor planet gear of tridentate linkage double crank pinwheel few tooth of output cycloid - Google Patents
Poor planet gear of tridentate linkage double crank pinwheel few tooth of output cycloid Download PDFInfo
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Abstract
一种三齿联动双曲柄针轮输出摆线少齿差行星减速器属于机械传动技术领域,其包括输出轴、两个输出轴支撑轴承、两个Ⅰ号曲柄轴支撑轴承、八个无外圈圆柱滚子轴承、三个间隔环、针齿销、Ⅰ号渐开线行星齿轮、Ⅰ号曲柄轴、两个输入齿轮轴支撑轴承、输入齿轮轴、Ⅱ号渐开线行星齿轮、Ⅱ号曲柄轴、两个Ⅱ号曲柄轴支撑轴承、四个摆线轮、均载盘、均载盘支撑轴承、轴套、上箱盖、联接螺栓和下箱体。本实用新型的行星减速器具有体积小、重量轻、承载能力大、传动平稳、传动效率高、刚度好等优点。
A three-tooth linkage double crank pin wheel output cycloid planetary reducer with less tooth difference belongs to the technical field of mechanical transmission, which includes an output shaft, two output shaft support bearings, two No. 1 crankshaft support bearings, eight outer ring-free Cylindrical roller bearings, three spacer rings, pin pins, No. 1 involute planetary gear, No. 1 crankshaft, two input gear shaft support bearings, input gear shaft, No. 2 involute planetary gear, No. 2 crank Shaft, two No. Ⅱ crankshaft support bearings, four cycloidal wheels, equal load disc, equal load disc support bearing, bushing, upper case cover, connecting bolts and lower case. The planetary reducer of the utility model has the advantages of small size, light weight, large bearing capacity, stable transmission, high transmission efficiency and good rigidity.
Description
技术领域technical field
本实用新型属于机械传动技术领域,提供一种可应用于矿山、冶金、化工、起重运输、建筑工程等工业部门机械设备中减速系统执行机构的三齿联动双曲柄针轮输出摆线少齿差行星减速器。The utility model belongs to the technical field of mechanical transmission, and provides a three-tooth linkage double crank pin wheel output cycloid with few teeth which can be applied to the deceleration system actuator in the mechanical equipment of mining, metallurgy, chemical industry, lifting transportation, construction engineering and other industrial departments Poor planetary reducer.
背景技术Background technique
目前,渐开线少齿差行星减速器在实际使用过程中存在以下主要缺陷:第一,同时啮合齿数少,承载能力低;第二,当传递载荷较大时,轮齿会发生较大的弹性变形,导致整机传动不平稳、噪声高;第三,整机结构外形尺寸、体积较大,难以缩小。At present, the involute small tooth difference planetary reducer has the following main defects in the actual use process: first, the number of meshing teeth is small at the same time, and the bearing capacity is low; second, when the transmission load is large, the gear teeth will have a large Elastic deformation leads to unstable transmission of the whole machine and high noise; thirdly, the overall size and volume of the whole machine are large and difficult to reduce.
实用新型内容Utility model content
为了解决现有行星减速器存在的体积大、承载能力低、传动不平稳、传动效率低、易变形等技术问题,本实用新型提供一种三齿联动双曲柄针轮输出摆线少齿差行星减速器。In order to solve the technical problems of the existing planetary reducer, such as large volume, low carrying capacity, unstable transmission, low transmission efficiency, and easy deformation, the utility model provides a three-tooth linkage double crank pin wheel output cycloid planet with less tooth difference reducer.
本实用新型解决技术问题所采取的技术方案如下:The technical scheme that the utility model solves the technical problem that takes is as follows:
一种三齿联动双曲柄针轮输出摆线少齿差行星减速器,其包括输出轴、第一输出轴支撑轴承、第二输出轴支撑轴承、第一Ⅰ号曲柄轴支撑轴承、第一无外圈圆柱滚子轴承、第一间隔环、第二无外圈圆柱滚子轴承、第二间隔环、第三无外圈圆柱滚子轴承、第三间隔环、针齿销、第四无外圈圆柱滚子轴承、第二Ⅰ号曲柄轴支撑轴承、Ⅰ号渐开线行星齿轮、Ⅰ号曲柄轴、第一输入齿轮轴支撑轴承、第二输入齿轮轴支撑轴承、输入齿轮轴、Ⅱ号渐开线行星齿轮、Ⅱ号曲柄轴、第二Ⅱ号曲柄轴支撑轴承、第八无外圈圆柱滚子轴承、第一摆线轮、第七无外圈圆柱滚子轴承、第二摆线轮、第六无外圈圆柱滚子轴承、第三摆线轮、第四摆线轮、第五无外圈圆柱滚子轴承、均载盘、第一Ⅱ号曲柄轴支撑轴承、均载盘支撑轴承、轴套、上箱盖、联接螺栓和下箱体;输入齿轮轴通过第一输入齿轮轴支撑轴承和第二输入齿轮轴支撑轴承支撑,第一输入齿轮轴支撑轴承和第二输入齿轮轴支撑轴承的外圈安装在上箱盖和下箱体的轴承支座上,输入齿轮轴的齿轮副分别与Ⅰ号渐开线行星齿轮、Ⅱ号渐开线行星齿轮的齿轮副啮合;Ⅰ号渐开线行星齿轮与Ⅰ号曲柄轴采用渐开线花键联接,Ⅰ号曲柄轴通过第一Ⅰ号曲柄轴支撑轴承与第二Ⅰ号曲柄轴支撑轴承支撑;第一Ⅰ号曲柄轴支撑轴承的外圈安装在均载盘的轴承孔中,第二Ⅰ号曲柄轴支撑轴承的外圈安装在上箱盖、下箱体的轴承支座上;Ⅰ号曲柄轴具有四个偏心,偏心位置分别安装第一无外圈圆柱滚子轴承、第二无外圈圆柱滚子轴承、第三无外圈圆柱滚子轴承和第四无外圈圆柱滚子轴承的内圈;Ⅱ号渐开线行星齿轮、Ⅱ号曲柄轴采用渐开线花键联接;Ⅱ号曲柄轴通过第一Ⅱ号曲柄轴支撑轴承和第二Ⅱ号曲柄轴支撑轴承支撑,第一Ⅱ号曲柄轴支撑轴承的外圈安装在上箱盖、下箱体的轴承支座上,第二Ⅱ号曲柄轴支撑轴承的外圈安装在的轴承孔中;Ⅱ号曲柄轴具有四个偏心,偏心位置分别安装第八无外圈圆柱滚子轴承、第七无外圈圆柱滚子轴承、第六无外圈圆柱滚子轴承和第五无外圈圆柱滚子轴承的内圈;第一摆线轮上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮与Ⅱ号渐开线行星齿轮的中心距,两个轴承孔的内壁分别作为第四无外圈圆柱滚子轴承与第八无外圈圆柱滚子轴承的外圈;第二摆线轮上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮与Ⅱ号渐开线行星齿轮的中心距,两个轴承孔的内壁分别作为第三无外圈圆柱滚子轴承与第七无外圈圆柱滚子轴承的外圈;第三摆线轮上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮与Ⅱ号渐开线行星齿轮的中心距,两个轴承孔的内壁分别作为第二无外圈圆柱滚子轴承与第六无外圈圆柱滚子轴承的外圈;第四摆线轮上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮与Ⅱ号渐开线行星齿轮的中心距,两个轴承孔的内壁分别作为第一无外圈圆柱滚子轴承与第五无外圈圆柱滚子轴承的外圈;第一摆线轮与第二摆线轮通过第三间隔环隔开,第二摆线轮与第三摆线轮通过第二间隔环隔开,第四摆线轮与第三摆线轮通过第一间隔环隔开;针齿销安装在输出轴的针齿销孔中;均载盘通过均载盘支撑轴承支撑,均载盘支撑轴承安装在输出轴上;输出轴通过第一输出轴支撑轴承和第二输出轴支撑轴承支撑,第一输出轴支撑轴承和第二输出轴支撑轴承的外圈安装在上箱盖和下箱体的轴承支座上;用于定位第一输出轴支撑轴承和第二输出轴支撑轴承内圈的轴套安装在输入轴上,上箱盖和下箱体通过联接螺栓联接。A three-tooth linkage double crank pin wheel output cycloid planetary reducer with less tooth difference, which includes an output shaft, a first output shaft support bearing, a second output shaft support bearing, a first No. I crankshaft support bearing, a first no Cylindrical roller bearing with outer ring, first spacer ring, second cylindrical roller bearing without outer ring, second spacer ring, third cylindrical roller bearing without outer ring, third spacer ring, pin tooth pin, fourth without outer ring Ring cylindrical roller bearing, No. 2 crankshaft support bearing, No. 1 involute planetary gear, No. 1 crankshaft, first input gear shaft support bearing, second input gear shaft support bearing, input gear shaft, No. Ⅱ Involute planetary gear, #2 crankshaft, #2 #2 crankshaft support bearing, eighth cylindrical roller bearing without outer ring, first cycloid wheel, seventh cylindrical roller bearing without outer ring, second cycloid wheel, the sixth cylindrical roller bearing without outer ring, the third cycloidal wheel, the fourth cycloidal wheel, the fifth cylindrical roller bearing without outer ring, the equalizing disc, the first Ⅱ crankshaft support bearing, the equalizing disc Support bearing, shaft sleeve, upper case cover, connecting bolts and lower case; input gear shaft is supported by first input gear shaft support bearing and second input gear shaft support bearing, first input gear shaft support bearing and second input gear The outer ring of the shaft support bearing is installed on the bearing support of the upper box cover and the lower box body, and the gear pair of the input gear shaft meshes with the gear pairs of No. Ⅰ involute planetary gear and No. Ⅱ involute planetary gear respectively; Ⅰ The No. 1 involute planetary gear and the No. 1 crankshaft are connected by involute splines, and the No. 1 crankshaft is supported by the first No. 1 crankshaft support bearing and the second No. 1 crankshaft support bearing; the first No. 1 crankshaft support The outer ring of the bearing is installed in the bearing hole of the equalizing disc, and the outer ring of the second No. 1 crankshaft support bearing is installed on the upper case cover and the bearing support of the lower case; the No. 1 crankshaft has four eccentrics, eccentric Install the inner rings of the first cylindrical roller bearing without outer ring, the second cylindrical roller bearing without outer ring, the third cylindrical roller bearing without outer ring and the fourth cylindrical roller bearing without outer ring respectively; The linear planetary gear and the No. Ⅱ crankshaft are connected by involute splines; the No. 2 crankshaft is supported by the first No. 2 crankshaft supporting bearing and the second No. The ring is installed on the bearing support of the upper box cover and the lower box, and the outer ring of the second crankshaft support bearing is installed in the bearing hole; the second crankshaft has four eccentricities, and the eccentric positions are installed with the eighth no Cylindrical roller bearings with outer rings, the seventh cylindrical roller bearings without outer rings, the sixth cylindrical roller bearings without outer rings and the inner rings of the fifth cylindrical roller bearings without outer rings; The diameter of the center circle of the bearing hole is equal to the center distance between the No. Ⅰ involute planetary gear and the No. Ⅱ involute planetary gear. The inner walls of the two bearing holes are respectively used as the fourth cylindrical roller bearing without outer ring and the eighth The outer ring of the cylindrical roller bearing without an outer ring; two bearing holes are symmetrically arranged on the second cycloid wheel, and the diameter of the center circle of the bearing hole is equal to the center distance between the No. Ⅰ involute planetary gear and the No. Ⅱ involute planetary gear , the inner walls of the two bearing holes serve as the outer rings of the third cylindrical roller bearing without outer ring and the seventh cylindrical roller bearing without outer ring respectively; on the third cycloid wheel There are two bearing holes symmetrically. The diameter of the center circle of the bearing hole is equal to the center distance between the No. Ⅰ involute planetary gear and the No. Ⅱ involute planetary gear. The bearing and the outer ring of the sixth cylindrical roller bearing without outer ring; two bearing holes are symmetrically arranged on the fourth cycloidal wheel, and the diameter of the center circle of the bearing hole is equal to that of the No. I involute planetary gear and No. II involute planet The center distance of the gear, the inner walls of the two bearing holes are respectively used as the outer rings of the first cylindrical roller bearing without outer ring and the fifth cylindrical roller bearing without outer ring; the first cycloidal wheel and the second cycloidal wheel pass through the third The spacer ring is separated, the second cycloid wheel is separated from the third cycloid wheel by the second spacer ring, the fourth cycloid wheel is separated from the third cycloid wheel by the first spacer ring; the pin tooth pin is installed on the output shaft The equalizing disc is supported by the supporting bearing of the equalizing disc, and the supporting bearing of the equalizing disc is installed on the output shaft; the output shaft is supported by the supporting bearing of the first output shaft and the supporting bearing of the second output shaft, and the first output The outer rings of the shaft support bearing and the second output shaft support bearing are installed on the bearing supports of the upper case cover and the lower case body; the shaft sleeves for positioning the inner rings of the first output shaft support bearing and the second output shaft support bearing are installed On the input shaft, the upper case cover and the lower case body are connected by connecting bolts.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
第一,本实用新型的行星减速器传动比大,整机采用两级减速,第Ⅰ级采用渐开线直齿圆柱齿轮传动,第Ⅱ级采用摆线轮与针轮啮合传动,其中摆线轮针轮传动比可达9~87;First, the transmission ratio of the planetary reducer of the utility model is large, and the whole machine adopts two-stage deceleration, the first stage adopts involute spur gear transmission, and the second stage adopts cycloid wheel and pin wheel meshing transmission, in which the cycloid The pin wheel transmission ratio can reach 9~87;
第二,本实用新型的行星减速器承载能力强,摆线轮与针轮属于硬齿面多齿啮合,同时啮合齿数多,理论上可达针齿总齿数的一半;Second, the planetary reducer of the utility model has a strong load-bearing capacity. The cycloidal wheel and the pin wheel belong to the multi-teeth meshing of the hard tooth surface, and the number of meshing teeth is large at the same time, which can theoretically reach half of the total number of pin teeth;
第三,本实用新型的行星减速器结构简单紧凑,一方面省略了传统摆线轮针轮啮合传动的柱销输出机构,另一方面将双曲柄向内平移到摆线轮幅板内部,大大减小了减速器整机的外形尺寸和重量;Third, the structure of the planetary reducer of the utility model is simple and compact. On the one hand, the pin output mechanism of the traditional cycloid pin wheel meshing transmission is omitted; Reduced overall size and weight of the reducer;
第四,本实用新型的行星减速器第Ⅰ级减速系统采用渐开线圆柱齿轮啮合,实现了功率分流,同时亦有效的克服了第Ⅱ级摆线轮针轮啮合传动中的死点问题;Fourth, the first-stage deceleration system of the planetary reducer of the present invention adopts involute cylindrical gear meshing, which realizes power splitting, and at the same time effectively overcomes the dead point problem in the second-stage cycloid wheel meshing transmission;
第五,本实用新型的行星减速器第Ⅱ级摆线轮针轮啮合传动中使用四片摆线轮,且两两相位差为180°,可有效克服振动,同时实现机构受力的静平衡和动平衡。Fifth, four cycloidal wheels are used in the second-stage cycloidal pin-wheel meshing transmission of the planetary reducer of the present utility model, and the phase difference between the two is 180°, which can effectively overcome the vibration and realize the static balance of the mechanism force at the same time and dynamic balance.
附图说明Description of drawings
图1是本实用新型三齿联动双曲柄针轮输出摆线少齿差行星减速器的外观主视结构示意图。Fig. 1 is a schematic diagram of the appearance, front view and structure of the utility model three-tooth linkage double crank pin wheel output cycloid planetary reducer with less tooth difference.
图2是图1的轴向剖面的俯视结构示意图。FIG. 2 is a schematic top view of the axial section of FIG. 1 .
具体实施方式detailed description
下面结合附图对本实用新型做进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1和图2所示,本实用新型的三齿联动双曲柄针轮输出摆线少齿差行星减速器包括输出轴1、第一输出轴支撑轴承2、第二输出轴支撑轴承3、第一Ⅰ号曲柄轴支撑轴承4、第一无外圈圆柱滚子轴承5、第一间隔环6、第二无外圈圆柱滚子轴承7、第二间隔环8、第三无外圈圆柱滚子轴承9、第三间隔环10、针齿销11、第四无外圈圆柱滚子轴承12、第二Ⅰ号曲柄轴支撑轴承13、Ⅰ号渐开线行星齿轮14、Ⅰ号曲柄轴15、第一输入齿轮轴支撑轴承16、第二输入齿轮轴支撑轴承17、输入齿轮轴18、Ⅱ号渐开线行星齿轮19、Ⅱ号曲柄轴20、第二Ⅱ号曲柄轴支撑轴承21、第八无外圈圆柱滚子轴承22、第一摆线轮23、第七无外圈圆柱滚子轴承24、第二摆线轮25、第六无外圈圆柱滚子轴承26、第三摆线轮27、第四摆线轮28、第五无外圈圆柱滚子轴承29、均载盘30、第一Ⅱ号曲柄轴支撑轴承31、均载盘支撑轴承32、轴套33、上箱盖34、联接螺栓35和下箱体36。As shown in Figure 1 and Figure 2, the three-tooth linkage double crank pin wheel output cycloid planetary reducer with less tooth difference of the present invention includes an output shaft 1, a first output shaft support bearing 2, a second output shaft support bearing 3, The first No. I crankshaft support bearing 4, the first cylindrical roller bearing without an outer ring 5, the first spacer ring 6, the second cylindrical roller bearing without an outer ring 7, the second spacer ring 8, and the third cylinder without an outer ring Roller bearing 9, third spacer ring 10, pin tooth pin 11, fourth cylindrical roller bearing without outer ring 12, second No. 1 crankshaft support bearing 13, No. 1 involute planetary gear 14, No. 1 crankshaft 15. The first input gear shaft support bearing 16, the second input gear shaft support bearing 17, the input gear shaft 18, the No. Ⅱ involute planetary gear 19, the No. 2 crank shaft 20, the second No. 2 crank shaft support bearing 21, The eighth cylindrical roller bearing without outer ring 22, the first cycloidal roller bearing 23, the seventh cylindrical roller bearing without outer ring 24, the second cycloidal roller bearing 25, the sixth cylindrical roller bearing without outer ring 26, the third pendulum Wire pulley 27, fourth cycloid pulley 28, fifth cylindrical roller bearing without outer ring 29, equalizing disc 30, first Ⅱ crankshaft support bearing 31, equalizing disc supporting bearing 32, bushing 33, upper case Cover 34, connecting bolts 35 and lower case 36.
输入齿轮轴18通过第一输入齿轮轴支撑轴承16和第二输入齿轮轴支撑轴承17支撑,第一输入齿轮轴支撑轴承16和第二输入齿轮轴支撑轴承17的外圈安装在上箱盖34和下箱体36的轴承支座上,输入齿轮轴18的齿轮副分别与Ⅰ号渐开线行星齿轮14、Ⅱ号渐开线行星齿轮19的齿轮副啮合。The input gear shaft 18 is supported by the first input gear shaft support bearing 16 and the second input gear shaft support bearing 17, and the outer rings of the first input gear shaft support bearing 16 and the second input gear shaft support bearing 17 are installed on the upper case cover 34 And on the bearing support of the lower case 36, the gear pair of the input gear shaft 18 meshes with the gear pair of No. I involute planetary gear 14 and No. II involute planetary gear 19 respectively.
Ⅰ号渐开线行星齿轮14与Ⅰ号曲柄轴15采用渐开线花键联接,Ⅰ号曲柄轴15通过第一Ⅰ号曲柄轴支撑轴承4与第二Ⅰ号曲柄轴支撑轴承13支撑;第一Ⅰ号曲柄轴支撑轴承4的外圈安装在均载盘30的轴承孔中,第二Ⅰ号曲柄轴支撑轴承13的外圈安装在上箱盖34、下箱体36的轴承支座上。The No. I involute planetary gear 14 and the No. I crankshaft 15 are connected by an involute spline, and the No. I crankshaft 15 is supported by the first No. I crankshaft support bearing 4 and the second No. I crankshaft support bearing 13; The outer ring of the No. 1 crankshaft support bearing 4 is installed in the bearing hole of the equal load plate 30, and the outer ring of the second No. 1 crankshaft support bearing 13 is installed on the bearing support of the upper case cover 34 and the lower case 36 .
Ⅰ号曲柄轴15具有四个偏心,偏心位置分别安装第一无外圈圆柱滚子轴承5、第二无外圈圆柱滚子轴承7、第三无外圈圆柱滚子轴承9和第四无外圈圆柱滚子轴承12的内圈;Ⅱ号渐开线行星齿轮19、Ⅱ号曲柄轴20采用渐开线花键联接。No. Ⅰ crankshaft 15 has four eccentricities, and the eccentric positions are respectively installed with the first cylindrical roller bearing without outer ring 5, the second cylindrical roller bearing without outer ring 7, the third cylindrical roller bearing without outer ring 9 and the fourth cylindrical roller bearing without outer ring. The inner ring of the outer ring cylindrical roller bearing 12; the No. II involute planetary gear 19 and the No. II crankshaft 20 are connected by involute splines.
Ⅱ号曲柄轴20通过第一Ⅱ号曲柄轴支撑轴承31和第二Ⅱ号曲柄轴支撑轴承21支撑,第一Ⅱ号曲柄轴支撑轴承21的外圈安装在上箱盖34、下箱体36的轴承支座上,第二Ⅱ号曲柄轴支撑轴承31的外圈安装在30的轴承孔中;Ⅱ号曲柄轴20具有四个偏心,偏心位置分别安装第八无外圈圆柱滚子轴承22、第七无外圈圆柱滚子轴承24、第六无外圈圆柱滚子轴承26和第五无外圈圆柱滚子轴承29的内圈。The No. Ⅱ crankshaft 20 is supported by the first No. Ⅱ crankshaft support bearing 31 and the second No. 2 crankshaft support bearing 21, and the outer ring of the first No. 2 crankshaft support bearing 21 is installed on the upper case cover 34 and the lower case body 36 On the bearing support, the outer ring of the second No. II crankshaft support bearing 31 is installed in the bearing hole of 30; the No. II crankshaft 20 has four eccentricities, and the eccentric positions are respectively installed with the eighth cylindrical roller bearing without outer ring 22 , the inner rings of the seventh cylindrical roller bearing without outer ring 24 , the sixth cylindrical roller bearing without outer ring 26 and the fifth cylindrical roller bearing without outer ring 29 .
第一摆线轮23上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮14与Ⅱ号渐开线行星齿轮19的中心距,两个轴承孔的内壁分别作为第四无外圈圆柱滚子轴承12与第八无外圈圆柱滚子轴承22的外圈。The first cycloidal wheel 23 is symmetrically provided with two bearing holes. The diameter of the center circle of the bearing hole is equal to the center distance between the No. I involute planetary gear 14 and the No. II involute planetary gear 19. As the outer rings of the fourth cylindrical roller bearing without outer ring 12 and the eighth cylindrical roller bearing without outer ring 22 .
第二摆线轮25上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮14与Ⅱ号渐开线行星齿轮19的中心距,两个轴承孔的内壁分别作为第三无外圈圆柱滚子轴承9与第七无外圈圆柱滚子轴承24的外圈。Two bearing holes are symmetrically arranged on the second cycloidal wheel 25. The diameter of the center circle of the bearing hole is equal to the center distance between the No. I involute planetary gear 14 and the No. II involute planetary gear 19. The inner walls of the two bearing holes are As the outer rings of the third cylindrical roller bearing without outer ring 9 and the seventh cylindrical roller bearing without outer ring 24 .
第三摆线轮27上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮14与Ⅱ号渐开线行星齿轮19的中心距,两个轴承孔的内壁分别作为第二无外圈圆柱滚子轴承7与第六无外圈圆柱滚子轴承26的外圈。The third cycloid wheel 27 is symmetrically provided with two bearing holes. The diameter of the center circle of the bearing hole is equal to the center distance between the No. I involute planetary gear 14 and the No. II involute planetary gear 19. The inner walls of the two bearing holes are As the outer rings of the second cylindrical roller bearing without outer ring 7 and the sixth cylindrical roller bearing without outer ring 26 .
第四摆线轮28上对称设有两个轴承孔,轴承孔中心圆的直径等于Ⅰ号渐开线行星齿轮14与Ⅱ号渐开线行星齿轮19的中心距,两个轴承孔的内壁分别作为第一无外圈圆柱滚子轴承5与第五无外圈圆柱滚子轴承29的外圈。The fourth cycloid wheel 28 is symmetrically provided with two bearing holes. The diameter of the center circle of the bearing hole is equal to the center distance between the No. I involute planetary gear 14 and the No. II involute planetary gear 19. The inner walls of the two bearing holes are As the outer rings of the first outer-ring-less cylindrical roller bearing 5 and the fifth outer-ring-less cylindrical roller bearing 29 .
第一摆线轮22与第二摆线轮25通过第三间隔环10隔开,避免碰撞;第二摆线轮25与第三摆线轮27通过第二间隔环8隔开,避免碰撞;第四摆线轮28与第三摆线轮27通过第一间隔环6隔开,避免碰撞;针齿销11安装在输出轴1的针齿销孔中。The first cycloidal wheel 22 and the second cycloidal wheel 25 are separated by the third spacer ring 10 to avoid collision; the second cycloidal wheel 25 and the third cycloidal wheel 27 are separated by the second spacer ring 8 to avoid collision; The fourth cycloidal wheel 28 and the third cycloidal wheel 27 are separated by the first spacer ring 6 to avoid collision; the pin tooth pin 11 is installed in the pin tooth pin hole of the output shaft 1 .
均载盘30通过均载盘支撑轴承32支撑,均载盘支撑轴承32安装在输出轴1上;输出轴1通过第一输出轴支撑轴承2和第二输出轴支撑轴承3支撑,第一输出轴支撑轴承2和第二输出轴支撑轴承3的外圈安装在上箱盖34和下箱体36的轴承支座上;用于定位第一输出轴支撑轴承2和第二输出轴支撑轴承3内圈的轴套33安装在输入轴1上,上箱盖34和下箱体36通过联接螺栓35联接。本实用新型整机采用两级减速,第Ⅰ级为渐开线圆柱齿轮传动,第Ⅱ级为摆线轮针轮啮合传动。The load sharing disc 30 is supported by the load sharing disc support bearing 32, and the load sharing disc support bearing 32 is installed on the output shaft 1; the output shaft 1 is supported by the first output shaft support bearing 2 and the second output shaft support bearing 3, and the first output shaft The outer rings of the shaft support bearing 2 and the second output shaft support bearing 3 are installed on the bearing supports of the upper case cover 34 and the lower case body 36; for positioning the first output shaft support bearing 2 and the second output shaft support bearing 3 The shaft sleeve 33 of the inner ring is installed on the input shaft 1 , and the upper case cover 34 and the lower case body 36 are connected by connecting bolts 35 . The whole machine of the utility model adopts two-stage deceleration, the first stage is the involute cylindrical gear transmission, and the second stage is the cycloid pin-wheel meshing transmission.
本实用新型的三齿联动双曲柄针轮输出摆线少齿差行星减速器的工作原理是:输入齿轮轴18为高速轴,输出轴1为低速轴。第Ⅰ级减速机构由输入齿轮轴18、Ⅰ号渐开线行星齿轮14、Ⅱ号渐开线行星齿轮19组成。当电动机带动输入齿轮轴18转动时,输入齿轮轴18的齿轮副分别与Ⅰ号渐开线行星齿轮14、Ⅱ号渐开线行星齿轮19啮合。Ⅰ号渐开线行星齿轮14与Ⅱ号渐开线行星齿轮19做定轴转动,转动方向相同,与输入齿轮轴18转动方向相反,实现功率分流。第Ⅱ级减速机构由四片摆线轮(即第一摆线轮23、第二摆线轮25、第三摆线轮27、第四摆线轮28)与针齿销13组成。Ⅰ号曲柄轴15的转速大小、方向与Ⅰ号渐开线行星齿轮14一致,Ⅱ号曲柄轴20的转速大小、方向与Ⅱ号渐开线行星齿轮19一致。四片摆线轮通过八个无外圈圆柱滚子轴承(即第一无外圈圆柱滚子轴承5、第二无外圈圆柱滚子轴承7、第三无外圈圆柱滚子轴承9、第四无外圈圆柱滚子轴承12、第五无外圈圆柱滚子轴承29、第六无外圈圆柱滚子轴承26、第七无外圈圆柱滚子轴承24、第八无外圈圆柱滚子轴承22)安装在Ⅰ号曲柄轴15与Ⅱ号曲柄轴20上。在Ⅰ号曲柄轴15与Ⅱ号曲柄轴20的转动驱使下,四片摆线轮的运动方式为平动,分别与针齿销11啮合。第一摆线轮23与第二摆线轮25的相位相差为180°,第四摆线轮28与第三摆线轮27的相位相差为180°,第二摆线轮25与第三摆线轮27的相位相同。针齿销11安装在输出轴1的针齿销孔中,输出轴1做定轴转动,进行运动与动力的输出。The working principle of the three-tooth linkage double crank pinwheel output cycloid planetary reducer with less tooth difference of the utility model is: the input gear shaft 18 is a high-speed shaft, and the output shaft 1 is a low-speed shaft. The first-stage reduction mechanism is composed of an input gear shaft 18, a No. I involute planetary gear 14, and a No. II involute planetary gear 19. When the motor drives the input gear shaft 18 to rotate, the gear pair of the input gear shaft 18 meshes with the No. I involute planetary gear 14 and the No. II involute planetary gear 19 respectively. The No. I involute planetary gear 14 and the No. II involute planetary gear 19 rotate on a fixed axis in the same rotation direction and opposite to the rotation direction of the input gear shaft 18 to realize power splitting. The second stage reduction mechanism is made up of four cycloidal wheels (namely the first cycloidal wheel 23, the second cycloidal wheel 25, the third cycloidal wheel 27, the fourth cycloidal wheel 28) and the pin tooth pin 13. The magnitude and direction of the rotational speed of No. I crankshaft 15 are consistent with those of No. I involute planetary gear 14 , and the magnitude and direction of the rotational speed of No. II crankshaft 20 are consistent with those of No. II involute planetary gear 19 . The four cycloidal wheels pass through eight cylindrical roller bearings without outer rings (namely, the first cylindrical roller bearing without outer ring 5, the second cylindrical roller bearing without outer ring 7, the third cylindrical roller bearing without outer ring 9, The fourth cylindrical roller bearing without outer ring 12, the fifth cylindrical roller bearing without outer ring 29, the sixth cylindrical roller bearing without outer ring 26, the seventh cylindrical roller bearing without outer ring 24, the eighth cylindrical roller bearing without outer ring The roller bearing 22) is installed on the No. I crankshaft 15 and the No. II crankshaft 20. Driven by the rotation of the crankshaft 15 and the crankshaft 20 , the four cycloidal wheels move in a translational motion and mesh with the pin-toothed pins 11 respectively. The phase difference of the first cycloid wheel 23 and the second cycloid wheel 25 is 180 °, the phase difference of the fourth cycloid wheel 28 and the third cycloid wheel 27 is 180 °, the second cycloid wheel 25 and the third cycloid wheel The phases of the wire wheels 27 are the same. The pin tooth pin 11 is installed in the pin tooth pin hole of the output shaft 1, and the output shaft 1 rotates on a fixed axis to output motion and power.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106438861A (en) * | 2016-08-30 | 2017-02-22 | 大连交通大学 | Three-gear linkage double-crank pinwheel output cycloid small-tooth difference planet reducer |
CN109058393A (en) * | 2018-10-31 | 2018-12-21 | 南京高速齿轮制造有限公司 | Eccentrically arranged type mechanical reduction gear |
CN110159708A (en) * | 2019-05-29 | 2019-08-23 | 北京理工大学 | Epitrochoid deceleration device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106438861A (en) * | 2016-08-30 | 2017-02-22 | 大连交通大学 | Three-gear linkage double-crank pinwheel output cycloid small-tooth difference planet reducer |
CN109058393A (en) * | 2018-10-31 | 2018-12-21 | 南京高速齿轮制造有限公司 | Eccentrically arranged type mechanical reduction gear |
CN110159708A (en) * | 2019-05-29 | 2019-08-23 | 北京理工大学 | Epitrochoid deceleration device |
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