CN206095169U - Lightweight fiber grating wide range strainometer suitable for microcrack structure - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种应变计,具体涉及一种适用于微裂缝结构体的轻便型光纤光栅大量程应变计。The utility model relates to a strain gauge, in particular to a portable optical fiber grating large-range strain gauge suitable for micro-crack structures.
背景技术Background technique
自20世纪70年代以来,光纤传感技术在世界范围内引起了广泛的关注,并得到了快速的发展,其中以光纤光栅传感技术的发展最为迅速。与传统的机械、电子传感器相比,光纤光栅传感器具有以下优点:1、尺寸小、质量轻,2、传输损耗低、带宽高,3、免疫电磁干扰,4、耐腐蚀,5、使用寿命长,6、可以使用多路复用技术进行分布式测量。Since the 1970s, fiber optic sensing technology has attracted widespread attention worldwide and has developed rapidly, among which fiber grating sensing technology has developed the most rapidly. Compared with traditional mechanical and electronic sensors, fiber grating sensors have the following advantages: 1. Small size, light weight, 2. Low transmission loss, high bandwidth, 3. Immunity to electromagnetic interference, 4. Corrosion resistance, 5. Long service life , 6. Multiplexing technology can be used for distributed measurement.
现有的光纤光栅应变类传感器利用弹性换能结构进行封装,常用的封装方式主要有基片式、管式和基于管式的两端夹持式。此类工艺对封装件加工精度、材料类型等要求较高,导致光纤光栅应变计封装复杂且成本高,封装后传感器体型较大,影响结构体的整体美观,尤其在古建筑、核电安全壳等比较注重外观的被测结构中,传统封装的应变计显得尤为突兀;并且,封装而成的传感器标距与量程较小,尤其在土体与混凝土等非均匀介质的应变测试中,容易因为局部微裂缝的发展导致传感器的失效;其次,用此种封装工艺制作的光纤光栅应变计安装非常复杂,通常需要钻孔,安装底座进行固定,调节松紧过程中极易损坏传感器。在结构物不允许钻孔的情况下,传感器只能通过黏贴的方式固定,由于其底座的设计以及高模量的封装金属管,传感器不能与结构物协同变形,从而导致测量出现极大误差。Existing fiber grating strain sensors are packaged with elastic transducer structures, and the commonly used packaging methods mainly include substrate type, tube type, and tube-based clamping type at both ends. This type of process has high requirements on the processing accuracy and material type of the package, which leads to complex and costly packaging of fiber grating strain gauges. In the measured structure that pays more attention to the appearance, the traditional packaged strain gauge is particularly abrupt; moreover, the packaged sensor gauge length and range are small, especially in the strain test of heterogeneous media such as soil and concrete, it is easy to be caused by local The development of micro-cracks leads to the failure of the sensor; secondly, the installation of the fiber grating strain gauge produced by this packaging process is very complicated, usually requires drilling and fixing the mounting base, and the sensor is easily damaged during the process of adjusting the tightness. In the case where the structure does not allow drilling, the sensor can only be fixed by sticking. Due to the design of its base and the high-modulus packaged metal tube, the sensor cannot cooperate with the structure to deform, resulting in a large measurement error .
针对上述光纤光栅传感器封装工艺带来的问题,申请号为201320029537.1的中国实用新型专利公开了一种新型光纤光栅应变计,主要为将光纤光栅封装于钢绞线中,无金属管片进行换能转化,提升了传感器的稳定性与可靠性,并且降低了封装成本,满足了深部岩土体的变形测量。但是,其主要针对于岩土体内部的应变测试,对于混凝土结构、钢结构、木质结构等表面的应变测试,钢绞线包裹技术方案并不可行。因此,发明一种测试范围大、不受微裂缝影响、不影响结构体美观且封装成本低,施工简单快速,适用于混凝土结构、钢结构等表面变形监测的光纤光栅应变计十分必要。Aiming at the problems caused by the packaging process of the above fiber grating sensor, the Chinese utility model patent with the application number of 201320029537.1 discloses a new type of fiber grating strain gauge, which mainly encapsulates the fiber grating in the steel strand, without metal segments for energy conversion The transformation improves the stability and reliability of the sensor, reduces the packaging cost, and satisfies the deformation measurement of deep rock and soil. However, it is mainly aimed at the strain test inside the rock and soil. For the strain test on the surface of concrete structures, steel structures, wooden structures, etc., the technical solution of steel strand wrapping is not feasible. Therefore, it is necessary to invent a fiber grating strain gauge that has a large test range, is not affected by micro-cracks, does not affect the appearance of the structure, has low packaging cost, is simple and fast in construction, and is suitable for monitoring surface deformation of concrete structures and steel structures.
发明内容Contents of the invention
本实用新型目的是为了克服现有技术的不足而提供一种适用于微裂缝结构体的轻便型光纤光栅大量程应变计。The purpose of the utility model is to provide a portable optical fiber grating large-range strain gauge suitable for micro-crack structures in order to overcome the deficiencies of the prior art.
为达到上述目的,本实用新型采用的技术方案是:一种适用于微裂缝结构体的轻便型光纤光栅大量程应变计,它包括:In order to achieve the above purpose, the technical solution adopted by the utility model is: a portable fiber grating large-range strain gauge suitable for micro-crack structures, which includes:
金属片,所述金属片有多个且间隔设置,每个所述金属片上开设有多个通孔且其表面开设有第一凹槽以及多个通孔;A metal sheet, the metal sheet has a plurality and is arranged at intervals, each of the metal sheets is provided with a plurality of through holes and its surface is provided with a first groove and a plurality of through holes;
第一套管,所述第一套管固定在相邻的两个所述金属片之间;a first sleeve, the first sleeve is fixed between two adjacent metal sheets;
多个第二套管,每个所述第二套管对应固定于每个所述金属片的第一凹槽内;A plurality of second sleeves, each of the second sleeves is correspondingly fixed in the first groove of each of the metal sheets;
光纤光栅,所述光纤光栅设置在所述第一凹槽内且穿过所述第一套管和所述第二套管。A fiber grating, the fiber grating is arranged in the first groove and passes through the first sleeve and the second sleeve.
优化地,它还包括连接相邻两个所述金属片的连接片,所述第一套管固定于所述连接片的第二凹槽内。Preferably, it further includes a connection piece connecting two adjacent metal pieces, and the first sleeve is fixed in the second groove of the connection piece.
优化地,多个所述金属片的第一凹槽处于同一直线上。Optimally, the first grooves of the plurality of metal sheets are on the same straight line.
进一步地,每个所述金属片上的所述通孔有两排,它们设置于所述第一凹槽的两侧。Further, there are two rows of through holes on each metal sheet, and they are arranged on both sides of the first groove.
优化地,多个所述金属片中最外侧的两个上分别设有相背延伸的出线端子。Preferably, the outermost two of the plurality of metal sheets are respectively provided with outlet terminals extending oppositely.
优化地,所述金属片为超薄型铜片或者不锈钢片。Preferably, the metal sheet is an ultra-thin copper sheet or a stainless steel sheet.
由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:本实用新型适用于微裂缝结构体的轻便型光纤光栅大量程应变计,直接对光栅进行拉伸,无金属管片进行换能转化,提升光纤光栅测试稳定性;其测试应变能达到15000με;不受微裂缝的影响,满足了混凝土结构、钢结构、木质结构等的表面应变测试,可通过点焊、环氧黏贴、钉子固定的方式固定于结构物表面,无需打孔,不破坏被测物体结构,安装简易,传感器与结构物耦合性好,测试灵敏度高;准分布式布设测量,布设简单,不影响结构体外观,通过喷漆等方式可将传感器覆盖,与结构体形成一体;发挥了光纤光栅传感器技术优势并降低了其应用门槛,使光纤光栅传感器能够得到广泛的应用。Due to the application of the above technical solutions, the utility model has the following advantages compared with the prior art: the utility model is suitable for a portable optical fiber grating large-range strain gauge with a micro-crack structure, and directly stretches the grating without metal segments. Energy conversion improves the stability of fiber grating testing; its test strain energy reaches 15000με; it is not affected by micro-cracks and meets the surface strain tests of concrete structures, steel structures, wooden structures, etc., and can be pasted by spot welding and epoxy , The method of nail fixing is fixed on the surface of the structure, no need to punch holes, does not damage the structure of the measured object, easy to install, good coupling between the sensor and the structure, and high test sensitivity; quasi-distributed layout measurement, simple layout, does not affect the structure Appearance, the sensor can be covered by painting and other methods, and integrated with the structure; it takes advantage of the technical advantages of fiber grating sensors and reduces its application threshold, so that fiber grating sensors can be widely used.
附图说明Description of drawings
附图1为实施例1中适用于微裂缝结构体的轻便型光纤光栅大量程应变计的结构示意图;Accompanying drawing 1 is the structural representation of the portable fiber grating large range strain gauge that is applicable to micro-crack structure in embodiment 1;
附图2为实施例2中适用于微裂缝结构体的轻便型光纤光栅大量程应变计的结构示意图;Accompanying drawing 2 is the structural representation of the portable fiber grating large-range strain gauge that is applicable to micro-crack structure in embodiment 2;
其中,1、金属片;11、第一凹槽;12、通孔;13、出线端子;14、连接片;2、光纤光栅;3、第一套管;4、第二套管。Among them, 1. Metal sheet; 11. First groove; 12. Through hole; 13. Outlet terminal; 14. Connecting sheet; 2. Optical fiber grating; 3. First bushing; 4. Second bushing.
具体实施方式detailed description
下面结合附图所示的实施例对本实用新型作进一步描述。The utility model will be further described below in conjunction with the embodiment shown in the accompanying drawings.
实施例1Example 1
本实施例提供一种适用于微裂缝结构体的轻便型光纤光栅大量程应变计,如图1所示,它主要包括金属片1、光纤光栅2、第一套管3和第二套管4。This embodiment provides a portable fiber grating large-range strain gauge suitable for micro-crack structures, as shown in Figure 1, it mainly includes a metal sheet 1, a fiber grating 2, a first sleeve 3 and a second sleeve 4 .
其中,金属片1为两个且呈薄片状结构(为超薄型铜片或者不锈钢片材料),它们间隔设置;每个金属片1上开设有多个通孔12并且其表面开设有第一凹槽11;通过通孔12可以将金属片1通过点焊、环氧黏贴、钉子固定的方式固定在混凝土结构、钢结构、木质结构等的表面进行应变测试,无需打孔、不破坏被测物体结构、安装简易、与结构物耦合性好,可以加强与被测物体的黏贴强度;在本实施例中,多个通孔12形成两排并设置在第一凹槽11的两侧。两个金属片1的第一凹槽11处于同一直线上,用于容纳光纤光栅2,这样可以对光纤光栅2直接进行拉伸,无金属管片进行换能转化,提升光纤光栅测试稳定性。第一套管3的数量通常比金属片1的数量多一个;这样当金属片1为两个时,第一套管3的数目为一个;其材质可为聚氨酯弹性材料,弹性模量小于混凝土、钢等材料,可与结构物协同变形,长度可以根据需要选择从几厘米到几十厘米;它通过在端部粘合胶水而固定在两个金属片1之间,克服了监测中微裂纹的影响。第二套管4的数量与金属片1的数量一致使得每个金属片1对应一个第二套管4,这样第二套管4可以对应固定在金属片1的第一凹槽11内,并与第一套管3间隔设置,用于将光纤光栅2引出。光纤光栅2设置在凹槽11内,可以采用环氧树脂予以密封固定,并穿过全部的第一套管3和第二套管4;它可以选择无损高强度光纤光栅,这样制得的应变计应变能达到15000με,相对普通光纤光栅应变计±1500με的测量范围,其拉伸范围提高了10倍。Among them, there are two metal sheets 1 in a sheet-like structure (ultra-thin copper sheet or stainless steel sheet material), which are arranged at intervals; each metal sheet 1 is provided with a plurality of through holes 12 and its surface is provided with first groove 11; through the through hole 12, the metal sheet 1 can be fixed on the surface of the concrete structure, steel structure, wooden structure, etc. for strain testing by means of spot welding, epoxy sticking, or nail fixing, without drilling or destroying The structure of the object to be measured, the installation is simple, and the coupling with the structure is good, which can strengthen the adhesion strength with the object to be measured; in this embodiment, a plurality of through holes 12 form two rows and are arranged on both sides of the first groove 11 . The first grooves 11 of the two metal sheets 1 are on the same straight line, and are used to accommodate the fiber Bragg grating 2, so that the fiber Bragg grating 2 can be stretched directly, and there is no metal segment for energy conversion, which improves the stability of the fiber Bragg grating test. The quantity of the first casing 3 is usually one more than the quantity of the metal sheet 1; like this when there are two metal sheets 1, the number of the first casing 3 is one; its material can be polyurethane elastic material, and the modulus of elasticity is smaller than that of concrete , steel and other materials, can be deformed cooperatively with the structure, and the length can be selected from several centimeters to tens of centimeters according to needs; it is fixed between two metal sheets 1 by bonding glue at the end, which overcomes the micro cracks in the monitoring Impact. The quantity of the second sleeve pipe 4 is consistent with the quantity of metal sheets 1 so that each metal sheet 1 corresponds to a second sleeve pipe 4, so that the second sleeve pipe 4 can be correspondingly fixed in the first groove 11 of the metal sheet 1, and It is arranged at a distance from the first sleeve 3 and is used for leading out the fiber grating 2 . The fiber grating 2 is arranged in the groove 11, which can be sealed and fixed with epoxy resin, and passes through all the first casing 3 and the second casing 4; it can choose a non-destructive high-strength fiber grating, so that the strain The strain energy of the gauge can reach 15000με, and compared with the measurement range of ±1500με of ordinary fiber grating strain gauge, its stretching range is increased by 10 times.
在本实施例中,金属片1的边缘处向外延伸形成出线端子13,使得两个金属片1的两个出线端子13相背延伸,这样可将光纤光栅2通过强度较高的第二套管4引出,并在出线端子13部位用环氧树脂密封固定,解决了出线部位光纤易折损的问题。第一凹槽11则可以根据实际需要(如有无固定有第一套管3或第二套管4等)将其每段的宽度设置成不同。In this embodiment, the edge of the metal sheet 1 extends outward to form the outlet terminal 13, so that the two outlet terminals 13 of the two metal sheets 1 extend oppositely, so that the fiber grating 2 can pass through the second set of higher strength. The tube 4 is led out and sealed and fixed with epoxy resin at the outlet terminal 13, which solves the problem that the optical fiber at the outlet part is easily broken. The width of each segment of the first groove 11 can be set to be different according to actual needs (such as whether the first sleeve 3 or the second sleeve 4 is fixed).
实施例2Example 2
如图2所示的适用于微裂缝结构体的轻便型光纤光栅大量程应变计,其结构与实施例1中的基本一致,不同的是:相邻的两个金属片1通过连接片14相连接(可以是一体成型等常规的方式)。连接片14上开设有与第一凹槽11处于同一直线上的第二凹槽(图中未标注),使得第一套管3可以通过胶水固定在第二凹槽内,这样能够增加应变计的抗拉强度,提高施工简易性。As shown in Figure 2, the portable fiber grating large-range strain gauge suitable for micro-crack structures is basically the same in structure as that in Example 1, except that two adjacent metal sheets 1 are connected to each other through connecting sheets 14. Connection (can be a conventional way such as one-piece molding). A second groove (not marked in the figure) on the same line as the first groove 11 is opened on the connecting piece 14, so that the first sleeve 3 can be fixed in the second groove by glue, which can increase the strain gauge High tensile strength, improving the ease of construction.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present utility model, and its purpose is to enable those familiar with this technology to understand the content of the present utility model and implement it accordingly, and not to limit the protection scope of the present utility model. All equivalent changes or modifications made according to the spirit of the utility model shall fall within the protection scope of the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106289091A (en) * | 2016-10-21 | 2017-01-04 | 广东核电合营有限公司 | A kind of lightweight fiber grating wide range strain gauge being applicable to microcrack structure |
CN109253698A (en) * | 2018-09-21 | 2019-01-22 | 湖北工业大学 | A kind of displacement sensor |
CN110530282A (en) * | 2019-09-04 | 2019-12-03 | 苏州热工研究院有限公司 | Three spindle-type fiber grating strain measurement sensors of adjustable sensitivity |
CN111033197A (en) * | 2017-07-17 | 2020-04-17 | 普兰特Gdz股份公司 | Test strip for seals |
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2016
- 2016-10-21 CN CN201621147106.5U patent/CN206095169U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106289091A (en) * | 2016-10-21 | 2017-01-04 | 广东核电合营有限公司 | A kind of lightweight fiber grating wide range strain gauge being applicable to microcrack structure |
CN111033197A (en) * | 2017-07-17 | 2020-04-17 | 普兰特Gdz股份公司 | Test strip for seals |
CN109253698A (en) * | 2018-09-21 | 2019-01-22 | 湖北工业大学 | A kind of displacement sensor |
CN110530282A (en) * | 2019-09-04 | 2019-12-03 | 苏州热工研究院有限公司 | Three spindle-type fiber grating strain measurement sensors of adjustable sensitivity |
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