CN206085902U - Pearl cotton automatic feeding hot bonding machine - Google Patents
Pearl cotton automatic feeding hot bonding machine Download PDFInfo
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- CN206085902U CN206085902U CN201620339866.XU CN201620339866U CN206085902U CN 206085902 U CN206085902 U CN 206085902U CN 201620339866 U CN201620339866 U CN 201620339866U CN 206085902 U CN206085902 U CN 206085902U
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 101
- 239000000463 material Substances 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims description 54
- 238000010409 ironing Methods 0.000 claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims 2
- 230000009471 action Effects 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 2
- 238000009835 boiling Methods 0.000 abstract 3
- 206010053615 Thermal burn Diseases 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及珍珠棉黏合设备领域,尤指一种珍珠棉自动送料发烫黏合机。The utility model relates to the field of pearl cotton bonding equipment, in particular to a pearl cotton automatic feeding heating bonding machine.
背景技术Background technique
珍珠棉片材进行黏合工艺通常都是将片材加热熔融、软化后再进行黏合加工。目前,珍珠棉片材黏合工艺中,大部份都是采用人手工送料、加热发烫作业,即首先通过人力手工取起珍珠棉片材放置特定的加工区域,再通过人工采用电热风吹加热,加热后再通过人工将珍珠棉片材放置在粘合加工的区域进行黏合加工。采用人工取料的方法劳动强度大、效率低、成本高,采用人工电热风吹方式的加热方法只能对小面积产品粘合加工,大面积产品用这种方式粘合时会导致珍珠棉片材受热不均匀,不便于后续的黏合处理,降低粘合质量。The bonding process of pearl cotton sheets is usually to heat, melt and soften the sheets before bonding them. At present, in the bonding process of pearl cotton sheets, most of them are manually fed and heated, that is, firstly, the pearl cotton sheets are manually picked up and placed in a specific processing area, and then heated manually by electric heating. After heating, the pearl cotton sheet is manually placed in the bonding processing area for bonding processing. The method of manual retrieving is labor-intensive, low in efficiency, and high in cost. The heating method of artificial electric heating and air blowing can only be bonded to small-area products. When large-area products are bonded in this way, pearl cotton sheets will The material is not heated evenly, which is not convenient for subsequent bonding treatment and reduces the bonding quality.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种珍珠棉自动送料发烫黏合机,可实现可以对大面积珍珠棉片材进行自动送料、自动无胶发烫粘合,有效提高加工效率,降低劳动强度以及加工成本。In order to solve the above problems, the utility model provides an automatic feeding and hot bonding machine for pearl cotton, which can realize automatic feeding and automatic glue-free hot bonding of large-area pearl cotton sheets, effectively improve processing efficiency and reduce labor intensity and processing costs.
为实现上述目的,本实用新型采用的技术方案是:一种珍珠棉自动送料发烫黏合机,包括机架,从上至下设置在机架上的自动取放料机械手、自动加热发烫装置、伺服送料装置,设置在机架上的控制器,所述控制器分别与自动取放料机械手、自动加热发烫装置、伺服送料装置连接,其中In order to achieve the above object, the technical solution adopted by the utility model is: a pearl cotton automatic feeding and ironing bonding machine, including a frame, an automatic pick-and-place material manipulator and an automatic heating and ironing device arranged on the frame from top to bottom , the servo feeding device, the controller arranged on the frame, the controller is respectively connected with the automatic loading and unloading manipulator, the automatic heating and ironing device, and the servo feeding device, wherein
所述自动取放料机械手包括升降机构、取料放料机构、升降驱动机构,其中所述升降驱动机构与升降机构驱动连接,所述取料放料机构固定设置在升降机构的底端;所述取料放料机构包括从上往下顺序设置的安装板、取料板、脱料板,所述安装板固定设置在升降机构的底端,所述取料板设有取料钢针,所述取料钢针均匀设置在取料板底侧,所述脱料板设有脱料驱动机构,所述脱料驱动机构设置在安装板表面并与脱料板连接,脱料板表面设有与取料钢针对应的穿过孔;The automatic loading and unloading manipulator includes a lifting mechanism, a feeding and discharging mechanism, and a lifting driving mechanism, wherein the lifting driving mechanism is connected to the lifting mechanism, and the feeding and discharging mechanism is fixedly arranged at the bottom of the lifting mechanism; The feeding and discharging mechanism includes a mounting plate, a feeding plate, and a stripping plate arranged sequentially from top to bottom, the mounting plate is fixedly arranged at the bottom of the lifting mechanism, and the feeding plate is provided with a feeding needle. The taking-off steel needles are evenly arranged on the bottom side of the taking-off plate, and the stripping plate is provided with a stripping driving mechanism, and the stripping driving mechanism is arranged on the surface of the mounting plate and connected with the stripping plate, and the stripping plate surface is provided with There are through holes corresponding to the reclaiming steel needle;
所述自动加热发烫装置包括支承架、发热组件、驱动装置,其中所述发热组件设置在支承架表面,所述驱动装置设置在支承架的一端上并与发热组件驱动连接,其中所述发热组件包括发热板、发热元件、底板,所述底板设置在支承架表面,所述发热板设置在底板上,所述发热元件均匀设置在发热板内并与控制器连接;The automatic heating and ironing device includes a supporting frame, a heating component, and a driving device, wherein the heating component is arranged on the surface of the supporting frame, and the driving device is arranged on one end of the supporting frame and is drivingly connected with the heating component, wherein the heating The assembly includes a heating plate, a heating element, and a bottom plate, the bottom plate is arranged on the surface of the supporting frame, the heating plate is arranged on the bottom plate, and the heating element is evenly arranged in the heating plate and connected to the controller;
所述伺服送料装置包括送料支架、送料板、伺服驱动装置,所述送料板设置在送料支架的上端,所述伺服驱动装置设置在送料支架的一侧并与送料板驱动连接,所述伺服驱动装置包括送料伺服电机、送料驱动丝杆,所述送料伺服电机设置在送料支架一侧,送料伺服电机的机轴通过联轴器与送料驱动丝杆的一端连接,送料驱动丝杆的另一端通过支撑座固定设置在送料支架上,送料驱动丝杆上连接有丝杆螺母,所述送料板的一侧设有与丝杆螺母对应的连接位,所述丝杆螺母与连接位固定连接,所述送料伺服电机与控制器连接。The servo feeding device includes a feeding bracket, a feeding plate, and a servo driving device. The feeding plate is arranged on the upper end of the feeding bracket. The servo driving device is arranged on one side of the feeding bracket and is connected to the feeding plate. The device includes a feeding servo motor and a feeding driving screw. The feeding servo motor is arranged on one side of the feeding bracket. The shaft of the feeding servo motor is connected to one end of the feeding driving screw through a coupling, and the other end of the feeding driving screw is passed The support seat is fixedly arranged on the feeding bracket, the feeding driving screw rod is connected with a screw nut, one side of the feeding plate is provided with a connection position corresponding to the screw nut, and the screw nut is fixedly connected with the connection position, so The feeding servo motor is connected with the controller.
本实用新型的有益效果在于:本实用新型通过设置自动取放料机械手、自动加热发烫装置、伺服送料装置并与控制器连接,通过控制器的控制作用,可实现对珍珠棉片材进行自动送料、自动取料、自动发烫黏合加工,实现加工过程全自动化,有效提高加工效率及加工的质量,减少劳动力的使用,节约劳动成本。The beneficial effect of the utility model is that: the utility model is provided with an automatic feeding and unloading manipulator, an automatic heating and ironing device, a servo feeding device and is connected with a controller, and through the control of the controller, the pearl cotton sheet can be automatically Feeding, automatic retrieving, automatic heating and bonding processing, realize the full automation of the processing process, effectively improve the processing efficiency and processing quality, reduce the use of labor force, and save labor costs.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是自动取放料机械手的结构示意图;Fig. 2 is a structural schematic diagram of an automatic pick-and-place manipulator;
图3是图2中A处的放大图;Fig. 3 is the enlarged view of place A in Fig. 2;
图4是自动加热发烫装置的结构示意图;Fig. 4 is a schematic structural view of the automatic heating and scalding device;
图5是发热组件的结构示意图;Fig. 5 is a structural schematic diagram of a heating component;
图6是图4的侧视图;Fig. 6 is a side view of Fig. 4;
图7是伺服送料装置的结构示意图。Fig. 7 is a schematic structural view of the servo feeding device.
附图标号说明:1-自动取放料机械手;11-固定板;111-升降滑轨;12-驱动臂;13-滑动板;131-升降丝杆螺母;14-升降驱动丝杆;15-安装板;16-取料板;161-取料钢针;162-调节电机;163-电机座;164-调节螺杆;165-链轮螺母;166-调节链;17-脱料板;171-脱料驱动机构;172-穿过孔;18-升降伺服电机;2-自动加热发烫装置;21-支承架;211-第一导轨;212-第一滑块;22-发热组件;221-发热板;222-发热元件;223-底板;224-发热板保护防护罩;231-伺服电机;232-同步轮;233-驱动丝杆;234-移动连接板;235-丝杆螺母;3-伺服送料装置;31-送料支架;311-第二导轨;312-第二滑块;32-送料板;321-连接位;331-送料伺服电机;332-送料驱动丝杆;333-联轴器;334-送料丝杆螺母;34-支撑座;4-控制器;5-同步带;6-机架。Description of accompanying figures: 1-automatic pick-and-place material manipulator; 11-fixed plate; 111-lift slide rail; 12-drive arm; 13-slide plate; 131-lift screw nut; 14-lift drive screw; 15- Mounting plate; 16-feeding plate; 161-feeding steel needle; 162-adjusting motor; 163-motor seat; 164-adjusting screw; 165-sprocket nut; 166-adjusting chain; Stripping driving mechanism; 172-through the hole; 18-lifting servo motor; 2-automatic heating device; 21-support frame; 211-first guide rail; 212-first slider; 22-heating component; Heating plate; 222-heating element; 223-bottom plate; 224-heating plate protective shield; 231-servo motor; 232-synchronous wheel; 233-drive screw; Servo feeding device; 31-feeding bracket; 311-second guide rail; 312-second slider; 32-feeding plate; 321-connection position; 331-feeding servo motor; 332-feeding drive screw; 333-coupling ; 334-feed screw nut; 34-support seat; 4-controller; 5-synchronous belt; 6-frame.
具体实施方式detailed description
请参阅图1-7所示,本实用新型关于一种珍珠棉自动送料发烫黏合机,包括机架6,从上至下设置在机架上的自动取放料机械手1、自动加热发烫装置2、伺服送料装置3,设置在机架6上的控制器4,所述控制器4分别与自动取放料机械手1、自动加热发烫装置2、伺服送料装置3连接,其中Please refer to Figures 1-7, the utility model relates to a pearl cotton automatic feeding and hot bonding machine, including a frame 6, an automatic pick-and-place manipulator 1 arranged on the frame from top to bottom, and an automatic heating and hot bonding machine The device 2, the servo feeding device 3, the controller 4 arranged on the frame 6, the controller 4 is respectively connected with the automatic loading and unloading manipulator 1, the automatic heating device 2, and the servo feeding device 3, wherein
所述自动取放料机械手1包括升降机构、取料放料机构、升降驱动机构,其中所述升降驱动机构与升降机构驱动连接,所述取料放料机构固定设置在升降机构的底端;所述取料放料机构包括从上往下顺序设置的安装板15、取料板16、脱料板17,所述安装板15固定设置在升降机构的底端,所述取料板16设有取料钢针161,所述取料钢针161均匀设置在取料板16底侧,所述脱料板17设有脱料驱动机构171,所述脱料驱动机构171设置在安装板15表面并与脱料板17连接,脱料板17表面设有与取料钢针161对应的穿过孔172;The automatic pick-and-place material manipulator 1 includes a lifting mechanism, a feeding and discharging mechanism, and a lifting driving mechanism, wherein the lifting driving mechanism is connected to the lifting mechanism, and the feeding and discharging mechanism is fixedly arranged at the bottom of the lifting mechanism; The feeding and discharging mechanism includes a mounting plate 15, a feeding plate 16, and a stripping plate 17 arranged sequentially from top to bottom. There are steel needles 161 for taking materials, and the steel needles 161 for taking materials are evenly arranged on the bottom side of the taking plate 16, and the stripping plate 17 is provided with a stripping driving mechanism 171, and the stripping driving mechanism 171 is arranged on the mounting plate 15 The surface is connected with the stripping plate 17, and the surface of the stripping plate 17 is provided with a through hole 172 corresponding to the steel needle 161 for taking;
所述自动加热发烫装置2包括支承架21、发热组件22、驱动装置,其中所述22发热组件设置在21支承架表面,所述驱动装置设置在支承架21的一端上并与发热组件22驱动连接,其中所述发热组件22包括发热板221、发热元件222、底板223,所述底板223设置在支承架21表面,所述发热板221设置在底板223上,所述发热元件222均匀设置在发热板221内并与控制器4连接;The automatic heating device 2 includes a supporting frame 21, a heating assembly 22, and a driving device, wherein the 22 heating assembly is arranged on the surface of the supporting frame 21, and the driving device is arranged on one end of the supporting frame 21 and is connected with the heating assembly 22. Drive connection, wherein the heating assembly 22 includes a heating plate 221, a heating element 222, and a bottom plate 223, the bottom plate 223 is arranged on the surface of the support frame 21, the heating plate 221 is arranged on the bottom plate 223, and the heating elements 222 are uniformly arranged In the heating plate 221 and connected with the controller 4;
所述伺服送料装置3包括送料支架31、送料板32、伺服驱动装置,所述送料板32设置在送料支架31的上端,所述伺服驱动装置设置在送料支架31的一侧并与送料板32驱动连接,所述伺服驱动装置包括送料伺服电机331、送料驱动丝杆332,所述送料伺服电机331设置在送料支架31一侧,送料伺服电机331的机轴通过联轴器333与送料驱动丝杆332的一端连接,送料驱动丝杆332的另一端通过支撑座34固定设置在送料支架31上,送料驱动丝杆332上连接有送料丝杆螺母334,所述送料板32的一侧设有与送料丝杆螺母334对应的连接位321,所述送料丝杆螺母334与连接位321固定连接,所述送料伺服电机331与控制器4连接。Described servo feed device 3 comprises feed support 31, feed plate 32, servo drive unit, and described feed plate 32 is arranged on the upper end of feed support 31, and described servo drive unit is arranged on the side of feed support 31 and with feed plate 32 Drive connection, described servo driving device comprises feeding servo motor 331, feeding driving screw mandrel 332, and described feeding servo motor 331 is arranged on feeding support 31 side, and the crankshaft of feeding servo motor 331 is connected with feeding driving wire by coupling 333 One end of the rod 332 is connected, and the other end of the feeding driving screw 332 is fixedly arranged on the feeding bracket 31 through the support seat 34, and the feeding driving screw 332 is connected with a feeding screw nut 334, and one side of the feeding plate 32 is provided with The connection position 321 corresponding to the feed screw nut 334 , the feed screw nut 334 is fixedly connected to the connection position 321 , and the feed servo motor 331 is connected to the controller 4 .
相较于现有的技术,本实用新型通过设置自动取放料机械手1、自动加热发烫装置2、伺服送料装置3并与控制器4连接,通过控制器4的控制作用,可实现对珍珠棉片材进行自动送料、自动取料、自动发烫黏合加工,实现加工过程全自动化,有效提高加工效率及加工的质量,减少劳动力的使用,节约劳动成本。Compared with the existing technology, the utility model is equipped with an automatic pick-and-place manipulator 1, an automatic heating and ironing device 2, and a servo feeding device 3 and is connected with the controller 4, and through the control of the controller 4, the pearl can be realized Cotton sheets are processed by automatic feeding, automatic retrieving, and automatic ironing and bonding to realize full automation of the processing process, effectively improve processing efficiency and processing quality, reduce labor use, and save labor costs.
其中伺服驱动装置与送料板32连接,通过伺服电机331带动送料驱动丝杆332转动,再通过送料丝杆螺母334带动送料板32实现精确送料,提高加工精度;Wherein the servo drive device is connected with the feeding plate 32, and the feeding driving screw 332 is driven by the servo motor 331 to rotate, and then the feeding screw nut 334 is used to drive the feeding plate 32 to realize accurate feeding and improve the machining accuracy;
自动加热发烫装置2中设置发热组件22,发热组件22中设置有发热板221及发热元件222,且发热元件222均匀设置在发热板221内,通过控制器4的对发热元件222加热控制,可实现整块发热板221的均匀受热,从而实现对珍珠棉片材的整体快速均匀受热熔融、软化,提高加工效率和质量,便于珍珠棉片材后续加工操作,此外通过设置驱动装置并与发热组件22连接,通过驱动装置的驱动作用,自动将发热处理后的珍珠棉片材送至自动取放料机械手1的下端带黏合加工;The heating element 22 is set in the automatic heating and ironing device 2, and the heating element 22 is provided with a heating plate 221 and a heating element 222, and the heating element 222 is evenly arranged in the heating plate 221, and the heating control of the heating element 222 by the controller 4, It can realize the uniform heating of the entire heating plate 221, so as to realize the overall rapid and uniform heating melting and softening of the pearl cotton sheet, improve the processing efficiency and quality, and facilitate the subsequent processing operation of the pearl cotton sheet. The components 22 are connected, and through the driving action of the driving device, the pearl cotton sheet after the heat treatment is automatically sent to the lower end of the automatic pick-and-place manipulator 1 for bonding processing;
自动取放料机械手1中,升降机构通过升降驱动机构的驱动实现上下运动,从而带动取料放料机构上下升降,通过取料放料机构实现自动取料放料,有效代替现有人手手工取料的工作,有效提高了工作效率,减少劳动力,降低劳动成本;此外取料放料机构通过设置取料板16,在取料板16下端设置取料钢针161,通过取料钢针161插入经过加热发烫珍珠棉片材中,实现自动取料黏合,加工效果好,不易脱落,解决了传统真空吸盘无法吸取珍珠棉这种透气片材问题,通过在取料板16下端设置脱料板17,且在脱料板17表面设置穿过孔172,供取料钢针161穿过,并在安装板15上设置脱料驱动机构171,在脱料驱动机构171驱动下,使取料钢针161隐藏,实现自动脱料。In the automatic loading and unloading manipulator 1, the lifting mechanism moves up and down through the drive of the lifting drive mechanism, thereby driving the feeding and discharging mechanism to lift up and down, and realizes automatic feeding and discharging through the feeding and discharging mechanism, effectively replacing the existing manual loading and unloading. The work of the material effectively improves the work efficiency, reduces the labor force, and reduces the labor cost; in addition, the retrieving and discharging mechanism is provided with a retrieving plate 16, and a retrieving steel needle 161 is set at the lower end of the retrieving plate 16, and inserted through the retrieving steel needle 161 After heating and scalding the pearl cotton sheet, it realizes automatic material taking and bonding, the processing effect is good, and it is not easy to fall off, which solves the problem that the traditional vacuum suction cup cannot absorb the breathable sheet of pearl cotton. 17, and a through hole 172 is set on the surface of the stripping plate 17 for the steel needle 161 to pass through, and a stripping drive mechanism 171 is set on the mounting plate 15, driven by the stripping drive mechanism 171, the stripping steel The needle 161 is hidden to realize automatic material removal.
本实施例中,所述自动取放料机械手1还包括钢针长度调节机构,所述钢针长度调节机构包括调节电机162、电机座163、调节螺杆164、链轮螺母165、调节链166,所述链轮螺母165套接在调节螺杆164表面,所述调节螺杆164的一端分别设置在安装板15的四个角端,调节螺杆164另一端与取料板16固定连接,所述调节链166环形套接在链轮螺母165上,所述调节电机162通过电机座163固定设置在安装板15上,并与调节链166驱动连接,所述调节电机162与控制器4连接。In this embodiment, the automatic pick-and-place manipulator 1 also includes a steel needle length adjustment mechanism, and the steel needle length adjustment mechanism includes an adjustment motor 162, a motor base 163, an adjustment screw 164, a sprocket nut 165, and an adjustment chain 166. The sprocket nut 165 is sleeved on the surface of the adjusting screw 164, one end of the adjusting screw 164 is respectively arranged on the four corner ends of the mounting plate 15, and the other end of the adjusting screw 164 is fixedly connected with the take-up plate 16, and the adjusting chain 166 is annularly sleeved on the sprocket nut 165 , the adjusting motor 162 is fixedly arranged on the mounting plate 15 through the motor base 163 , and is drivingly connected to the adjusting chain 166 , and the adjusting motor 162 is connected to the controller 4 .
采用上述方案,通过调节电机162的正反转,调节电机162驱动调节链166在往正向或反向移动,由于调节链166套接在各链轮螺母165上,即实现同时带动四个链轮螺母165转动,通过链轮螺母165转动带动调节螺杆164上下升降,由于调节螺杆164的一端与取料板16连接,即通过调节螺杆164带动取料板16上下升降,从而根据珍珠棉片材的厚度大小调节设置在取料板16下端的取料钢针161的长度。Using the above scheme, by adjusting the positive and negative rotation of the motor 162, the motor 162 drives the adjustment chain 166 to move in the forward or reverse direction. Since the adjustment chain 166 is sleeved on each sprocket nut 165, it can drive four chains at the same time. The wheel nut 165 rotates, and the rotation of the sprocket nut 165 drives the adjustment screw 164 to go up and down. Since one end of the adjustment screw 164 is connected with the take-up plate 16, the take-up plate 16 is driven up and down by the adjustment screw 164, thereby according to the pearl cotton sheet The thickness adjustment is arranged on the length of the steel needle 161 of taking material that is arranged on the material taking plate 16 lower ends.
本实施例中,所述升降机构包括固定板11、驱动臂12、滑动板13、升降驱动丝杆14,所述固定板11设于安装板15的一侧,固定板11表面设置有与滑动板13对应的升降滑轨111,所述滑动板13套接在升降滑轨111上,所述驱动臂12的一端与滑动板13固定连接,驱动臂12的另一端固定设置在安装板15上,所述升降驱动丝杆14的一端固定在固定板11的下端,升降驱动丝杆14的另一端与升降驱动机构连接,所述滑动板13内固定设有升降丝杆螺母131,所述滑动板13通过升降丝杆螺母131套接在升降驱动丝杆14上。In this embodiment, the lifting mechanism includes a fixed plate 11, a driving arm 12, a sliding plate 13, and a lifting drive screw 14. The fixed plate 11 is arranged on one side of the mounting plate 15, and the surface of the fixed plate 11 is provided with a The lifting slide rail 111 corresponding to the plate 13, the sliding plate 13 is sleeved on the lifting slide rail 111, one end of the driving arm 12 is fixedly connected with the sliding plate 13, and the other end of the driving arm 12 is fixedly arranged on the mounting plate 15 One end of the lifting drive screw 14 is fixed on the lower end of the fixed plate 11, the other end of the lifting drive screw 14 is connected with the lifting drive mechanism, the sliding plate 13 is fixed with a lifting screw nut 131, the sliding The plate 13 is sleeved on the lifting driving screw 14 through the lifting screw nut 131 .
采用上述方案,通过升降驱动机构的驱动带动升降驱动丝杆14旋转,滑动板13通过升降丝杆螺母131的作用,实现在升降驱动丝杆14上下移动,且套接在固定板11上的升降滑轨111上,实现平稳移动,由于驱动臂12的一端设置在固定板11上,另一端固定设置在滑动板13上,通过滑动板13带动实现上下移动,从而带动取料放料机构的上下移动,实现自动取料。Adopt the above scheme, drive the lifting drive screw 14 to rotate through the driving of the lifting drive mechanism, and the sliding plate 13 can move up and down on the lifting drive screw 14 through the action of the lifting screw nut 131, and the lifting that is sleeved on the fixed plate 11 On the slide rail 111, stable movement is realized. Since one end of the driving arm 12 is arranged on the fixed plate 11, and the other end is fixedly arranged on the sliding plate 13, it is driven by the sliding plate 13 to move up and down, thereby driving the up and down of the feeding and discharging mechanism. Move to realize automatic reclaiming.
本实施例中,所述升降驱动机构包括升降伺服电机18,所述升降伺服电机18设置在固定板11的上端,所述升降伺服电机18的输出轴通过同步带5与升降驱动丝杆14连接,所述升降伺服电机18与控制器4连接。In this embodiment, the lifting drive mechanism includes a lifting servo motor 18, the lifting servo motor 18 is arranged on the upper end of the fixed plate 11, and the output shaft of the lifting servo motor 18 is connected with the lifting driving screw 14 through the synchronous belt 5 , the lifting servo motor 18 is connected with the controller 4 .
采用上述方案,通过设置升降伺服电机18驱动升降,可实现准确地将珍珠棉输送到设定位置。By adopting the above scheme, by setting the lifting servo motor 18 to drive the lifting, the pearl cotton can be accurately transported to the set position.
本实施例中,所述自动加热发烫装置2的驱动装置包括伺服电机231、同步轮232,驱动丝杆233、移动连接板234,所述伺服电机231和同步轮232相邻固定设置在支承架21的一端并通过同步带5连接,所述驱动丝杆233与所述同步轮232连接,所述驱动丝杆233上套接有丝杆螺母235,所述移动连接板234的一端与发热组件22的底板223固定连接,另一端与丝杆螺母235固定连接,所述伺服电机231与控制器4连接。In this embodiment, the driving device of the automatic heating and ironing device 2 includes a servo motor 231, a synchronous wheel 232, a driving screw 233, and a moving connecting plate 234. One end of the frame 21 is connected with the synchronous belt 5, the driving screw 233 is connected with the synchronous wheel 232, the driving screw 233 is sleeved with a screw nut 235, and one end of the moving connecting plate 234 is connected with the heating The bottom plate 223 of the component 22 is fixedly connected, and the other end is fixedly connected with the screw nut 235 , and the servo motor 231 is connected with the controller 4 .
采用上述方案,伺服电机231转动时就可以通过同步带5传动到同步轮232,再通过同步轮232带动驱动丝杆233转动;使得丝杆螺母235沿驱动丝杆233移动,从而通过移动连接板234带动发热组件22送到待加工区域,伺服电机231反转时可以将发热组件22复位。Adopt the above scheme, when the servo motor 231 rotates, it can be transmitted to the synchronous wheel 232 by the synchronous belt 5, and then the synchronous wheel 232 drives the driving screw 233 to rotate; the screw nut 235 is moved along the driving screw 233, thereby moving the connecting plate 234 drives the heating component 22 to the area to be processed, and the heating component 22 can be reset when the servo motor 231 reverses.
本实施例中,所述支承架21两侧的表面设置有第一导轨211,第一导轨211的表面套设有第一滑块212,所述发热组件22的底板223固定设置在第一滑块212上。In this embodiment, first guide rails 211 are provided on the surfaces of both sides of the support frame 21, and a first slider 212 is sleeved on the surface of the first guide rail 211. The bottom plate 223 of the heating component 22 is fixedly arranged on the first slider. Block 212 on.
采用上述方案,通过在支承架21表面设置第一导轨211及第一滑块212,使得发热组件22实现平稳地送料。By adopting the above solution, by arranging the first guide rail 211 and the first sliding block 212 on the surface of the support frame 21, the heating component 22 can be fed smoothly.
本实施例中,发热组件22还包括发热板保温防护罩224,所述发热板保温防护罩224设置在发热板221和底板223之间。In this embodiment, the heating component 22 further includes a heating plate thermal protection cover 224 , and the heating plate thermal protection cover 224 is arranged between the heating plate 221 and the bottom plate 223 .
采用上述方案,通过在底板223和发热板221之间设置发热板保护防护罩224,起到对发热板221的温度减少散发损失和防护作用;发热元件222平均分布在发热板221中,使到发热板221上的每一个位置温差减到最小。Adopt above-mentioned scheme, by arranging heating plate protective shield 224 between bottom plate 223 and heating plate 221, play to the temperature of heating plate 221 and reduce emission loss and protect; Heating elements 222 are evenly distributed in heating plate 221, make The temperature difference of each position on the heating plate 221 is minimized.
本实施例中,所述伺服送料装置3中,送料支架31表面的两侧设置有第二导轨311,第二导轨311的表面设置有第二滑块312,所述送料板32固定设置在第二滑块312上。In this embodiment, in the servo feeding device 3, second guide rails 311 are provided on both sides of the surface of the feeding bracket 31, and the surface of the second guide rail 311 is provided with a second slider 312, and the feeding plate 32 is fixedly arranged on the second On the second slider 312.
采用上述方案,通过设置第二导轨311以及第二滑块312,并将送料板32设置在第二滑块312上,可进一步提高送料的平稳性,提高送料精度。Adopting the above solution, by setting the second guide rail 311 and the second slider 312, and disposing the feeding plate 32 on the second slider 312, the stability of feeding can be further improved, and the feeding accuracy can be improved.
本实施例中,所述送料板32为铝合金送料板32。In this embodiment, the feeding plate 32 is an aluminum alloy feeding plate 32 .
采用上述方案,通过将铝合金作为送料板32的材料,使得送料板32密度低、刚性强,有效提高使用寿命,减少消耗,节约使用成本。Adopting the above solution, by using aluminum alloy as the material of the feeding plate 32, the feeding plate 32 has low density and strong rigidity, which effectively improves the service life, reduces consumption, and saves the use cost.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
操作人员把珍珠棉两块片材叠起放在伺服送料装置3送料板32上,通过设定控制器4,控制送料板32水平直线移动到加工位置,随后控制自动取放料机械手1垂直向下移动到珍珠棉片材面料,自动取放料机械手1通过取料放料机构取起面料垂直向上移动到其设定高度,自动加热发烫装置2直线移动到自动取放料机械手1的下方位置,进一步自动取放料机械手1垂直向下移动使珍珠棉片材与自动加热发烫装置2的发热板221接触,发热板221瞬间把珍珠棉的底面熔融、软化后自动取放料机械手升起,自动加热发烫装置2复位,自动取放料机械手1快速向下移动到与送料板32上珍珠棉底料粘合压紧后自动取放料机械手1上升,自动加热发烫装置2复位,自动取放料机械手1通过取料放料机构将粘合好的两片珍珠棉片材向下掉落到成品放置区上。这样便自动化地实现珍珠棉片材的无胶粘合。The operator stacks two sheets of pearl cotton and places them on the feeding plate 32 of the servo feeding device 3. By setting the controller 4, the feeding plate 32 is controlled to move horizontally and straightly to the processing position, and then the automatic pick-and-place manipulator 1 is controlled to move vertically. Move down to the pearl cotton sheet fabric, the automatic pick-and-discharge manipulator 1 picks up the fabric through the take-and-discharge mechanism and moves vertically up to its set height, and the automatic heating and ironing device 2 moves straight to the bottom of the automatic pick-and-discharge manipulator 1 position, further the automatic pick-and-place material manipulator 1 moves vertically downward to make the pearl cotton sheet contact with the heating plate 221 of the automatic heating and ironing device 2, and the heating plate 221 instantly melts and softens the bottom surface of the pearl cotton, and then the automatic pick-and-place material manipulator rises Start, the automatic heating and ironing device 2 resets, the automatic pick-and-discharge manipulator 1 quickly moves down to the pearl cotton base material on the feeding plate 32 and then the automatic pick-and-discharge manipulator 1 rises, and the automatic heating and ironing device 2 resets , the automatic pick-and-place material manipulator 1 will drop the bonded two pieces of pearl cotton sheets downward to the finished product placement area through the material-feeding and discharging mechanism. In this way, the adhesive-free bonding of the pearl cotton sheets can be realized automatically.
以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiment is only a description of the preferred implementation of the utility model, and is not intended to limit the scope of the utility model. On the premise of not departing from the design spirit of the utility model, ordinary engineers and technicians in the field made the technical solution of the utility model Various modifications and improvements should fall within the protection scope determined by the claims of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105729970A (en) * | 2016-04-20 | 2016-07-06 | 中山市大利路精工机械有限公司 | Pearl cotton automatic feeding hot bonding machine |
CN108274765A (en) * | 2017-12-29 | 2018-07-13 | 禾义(苏州)新型包装材料有限公司 | A kind of production technology of EPE storage cases |
CN112743717A (en) * | 2020-12-16 | 2021-05-04 | 北京机科国创轻量化科学研究院有限公司 | Composite material heating and carrying device |
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2016
- 2016-04-20 CN CN201620339866.XU patent/CN206085902U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105729970A (en) * | 2016-04-20 | 2016-07-06 | 中山市大利路精工机械有限公司 | Pearl cotton automatic feeding hot bonding machine |
CN108274765A (en) * | 2017-12-29 | 2018-07-13 | 禾义(苏州)新型包装材料有限公司 | A kind of production technology of EPE storage cases |
CN112743717A (en) * | 2020-12-16 | 2021-05-04 | 北京机科国创轻量化科学研究院有限公司 | Composite material heating and carrying device |
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