CN206075386U - A kind of coin dividing counting packer - Google Patents
A kind of coin dividing counting packer Download PDFInfo
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- CN206075386U CN206075386U CN201621107415.XU CN201621107415U CN206075386U CN 206075386 U CN206075386 U CN 206075386U CN 201621107415 U CN201621107415 U CN 201621107415U CN 206075386 U CN206075386 U CN 206075386U
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Abstract
本实用新型公开了一种硬币分拣计数包装机,其中,入料装置安装于分拣装置的上端,分拣装置安装于下部支承支架上,分拣装置包括箱体,由上至下依次设于箱体内的第一筛网、第二筛网和转盘,主轴安装于箱体内,第一筛网、第二筛网和转盘均安装于主轴上,动力机构安装于下部支承支架上且该动力机构与主轴连接;五角硬币出币导轨设于箱体的一侧且与第一筛网连通,壹元硬币出币导轨设于箱体的一侧且与第二筛网连通,壹角硬币出币导轨设于箱体的一侧且与转盘连通;壹角硬币出币导轨、壹元硬币出币导轨和五角硬币出币导轨的一侧均设有计数装置。本实用新型适用于中小型硬币处理机构,集分拣、计数和包装于一体,较好的解决硬币的流通现状。
The utility model discloses a sorting and counting packaging machine for coins, wherein the feeding device is installed on the upper end of the sorting device, the sorting device is installed on the lower support bracket, and the sorting device includes a box body, which is sequentially arranged from top to bottom. The first screen, the second screen and the turntable in the box, the main shaft is installed in the box, the first screen, the second screen and the turntable are all installed on the main shaft, the power mechanism is installed on the lower supporting bracket and the power The mechanism is connected with the main shaft; the five-cent coin delivery rail is set on one side of the box and communicates with the first screen, the one-dollar coin delivery track is set on one side of the box and is connected to the second screen, and the one-cent coin is out The coin guide rail is arranged on one side of the box body and communicates with the turntable; one side of the one dime coin delivery guide rail, one yuan coin delivery guide rail and five jiao coin delivery guide rail is provided with a counting device. The utility model is suitable for small and medium-sized coin processing mechanisms, integrates sorting, counting and packaging, and better solves the current situation of coin circulation.
Description
技术领域technical field
本实用新型涉及硬币分拣计数包装技术领域,更具体地说,特别涉及一种硬币分拣计数包装机。The utility model relates to the technical field of coin sorting, counting and packaging, and more specifically relates to a coin sorting, counting and packaging machine.
背景技术Background technique
硬币作为一种世界范围内常用的流通货币之一,以坚固耐用、不易磨损、规格统一、易于识别、方便使用等诸多优点广泛使用在商业、交通、通讯、娱乐以及各种自动售货系统中。随之带来的问题是大量的硬币需要手工分类、清点、包装。由于其体积小、数目多,导致工作量大、计数困难。As one of the commonly used currencies in the world, coins are widely used in commerce, transportation, communication, entertainment and various vending systems due to their advantages of durability, wear resistance, uniform specifications, easy identification, and convenient use. . The ensuing problem is that a large number of coins need to be manually sorted, counted, and packaged. Because of its small size and large number, it leads to heavy workload and difficult counting.
其主要表现在:集中收取硬币的单位由于缺乏必要的技术支持,很难及时处理大量回收的硬币;同时由于现有各金融分支机构的硬币清分和包装等技术处理环节基本处于手工操作阶段,导致硬币的回笼和周转成本较高。一方面直接导致了市场的辅币供应量不足,而另一方面则使一些银行的硬币库存量大量堆积得不到解决。Its main manifestations are: due to the lack of necessary technical support, it is difficult for the unit that collects coins to process a large number of recovered coins in a timely manner; at the same time, because the technical processing links such as coin sorting and packaging of various financial branches are basically in the manual operation stage, This results in higher coin return and turnover costs. On the one hand, it directly leads to the insufficient supply of tokens in the market, and on the other hand, it makes the accumulation of a large number of coins in some banks unresolved.
目前国内的一些有关研究部门和高校都有这方面的研究工作,但还有许多关键技术问题还未完全解决。国外一些发达国家在这方面的技术研发投入比较早,相关的研究成果也比较多,一些公司已经有相对较为成熟的硬币清分机、硬币包卷机等设备在售,但存在体积大、价格高,且主要面向一些大型银行等金融机构,不适用一些中小型硬币处理机构。At present, some relevant domestic research departments and universities have research work in this area, but there are still many key technical problems that have not been completely resolved. Some foreign developed countries have invested in technology research and development in this area relatively early, and there are many related research results. Some companies have relatively mature coin sorting machines, coin wrapping machines and other equipment on sale, but they are large in size and high in price. , and mainly for some large banks and other financial institutions, not suitable for some small and medium-sized coin processing institutions.
基于以上原因,有必要设计了一种集分拣、计数和包装于一体的机械化设备,主要用于解决硬币的流通现状,推动硬币的发展与使用,满足国内大众的使用需求。Based on the above reasons, it is necessary to design a mechanized equipment integrating sorting, counting and packaging, which is mainly used to solve the current situation of coin circulation, promote the development and use of coins, and meet the needs of the domestic public.
实用新型内容Utility model content
本实用新型的目的在于提供一种集分拣、计数和包装于一体的硬币分拣计数包装机。The purpose of the utility model is to provide a coin sorting, counting and packaging machine which integrates sorting, counting and packaging.
为了达到上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme that the utility model adopts is as follows:
一种硬币分拣计数包装机,包括动力机构、主轴、分拣装置、入料装置、下部支承支架、壹角硬币出币导轨、第一带轮机构、壹角硬币包装装置、第二带轮机构、壹元硬币出币导轨、壹元硬币包装装置、第三带轮机构、五角硬币出币导轨和五角硬币包装装置和计数装置;A sorting and counting packaging machine for coins, including a power mechanism, a main shaft, a sorting device, a feeding device, a lower support bracket, a dime coin delivery guide rail, a first pulley mechanism, a dime coin packaging device, and a second pulley Mechanism, one-yuan coin delivery guide rail, one-yuan coin packaging device, third pulley mechanism, five-cent coin delivery guide rail, five-cent coin packaging device and counting device;
所述入料装置安装于分拣装置的上端,所述分拣装置安装于下部支承支架上,所述分拣装置包括箱体,以及由上至下依次设于箱体内的第一筛网、第二筛网和转盘,所述主轴安装于箱体内,且第一筛网、第二筛网和转盘均安装于主轴上,所述动力机构安装于下部支承支架上且该动力机构与主轴连接;The feeding device is installed on the upper end of the sorting device, and the sorting device is installed on the lower support bracket. The sorting device includes a box body, and the first screen cloth, which is sequentially arranged in the box body from top to bottom, The second screen and the turntable, the main shaft is installed in the box, and the first screen, the second screen and the turntable are all installed on the main shaft, the power mechanism is installed on the lower support bracket and the power mechanism is connected to the main shaft ;
所述五角硬币出币导轨设于箱体的一侧且与第一筛网连通,所述壹元硬币出币导轨设于箱体的一侧且与第二筛网连通,所述壹角硬币出币导轨设于箱体的一侧且与转盘连通;Described pentagon coin goes out coin guide rail and is arranged on the one side of casing and is communicated with the first screen cloth, and described one yuan coin coin outlet guide rail is located at the side of casing body and communicates with the second screen cloth, and described one dime coin The coin-out guide rail is set on one side of the box and communicates with the turntable;
所述第一带轮机构设于壹角硬币出币导轨的出料端,所述壹角硬币包装装置设于第一带轮机构的出料端,所述第二带轮机构设于壹元硬币出币导轨的出料端,所述壹元硬币包装装置设于第二带轮机构的出料端,所述第三带轮机构设于五角硬币出币导轨的出料端,所述五角硬币包装装置设于第三带轮机构的出料端;The first pulley mechanism is located at the discharge end of the one dime coin delivery guide rail, the one dime coin packaging device is located at the discharge end of the first pulley mechanism, and the second pulley mechanism is located at the one dime coin delivery end. The discharge end of the coin guide rail, the one yuan coin packaging device is located at the discharge end of the second pulley mechanism, and the third pulley mechanism is located at the discharge end of the five jiao coin guide rail, and the five jiao The coin packaging device is located at the discharge end of the third pulley mechanism;
所述壹角硬币出币导轨、壹元硬币出币导轨和五角硬币出币导轨的一侧均设有计数装置。A counting device is provided on one side of the one dime coin delivery guide rail, the one yuan coin delivery guide rail and the five jiao coin delivery guide rail.
进一步地,所述动力机构包括永磁直流电机和联轴器,所述下部支承支架的下侧设有用于安装永磁直流电机的电机支撑板,所述永磁直流电机的输出轴通过联轴器与主轴的下端连接。Further, the power mechanism includes a permanent magnet DC motor and a shaft coupling, and the lower side of the lower support bracket is provided with a motor support plate for installing the permanent magnet DC motor, and the output shaft of the permanent magnet DC motor passes through the shaft coupling The device is connected with the lower end of the main shaft.
进一步地,还包括上部支承支架,所述上部支承支架安装于下部支承支架上,所述壹角硬币出币导轨、壹元硬币出币导轨和五角硬币出币导轨均安装于上部支承支架上。Further, it also includes an upper support bracket, the upper support bracket is installed on the lower support bracket, and the one dime coin delivery guide rail, the one yuan coin delivery guide rail and the five jiao coin delivery guide rail are all installed on the upper support bracket.
进一步地,所述五角硬币包装装置、壹元硬币包装装置和壹角硬币包装装置的下端均设有集币筒。Further, the lower ends of the pentagonal coin packaging device, the one-dollar coin packaging device and the one-dime coin packaging device are all provided with a coin collecting tube.
进一步地,所述第一筛网上的筛孔直径为22mm,所述第二筛网上筛孔的直径为20mm。Further, the diameter of the mesh on the first screen is 22mm, and the diameter of the mesh on the second mesh is 20mm.
与现有技术相比,本实用新型的优点在于:本实用新型适用于中小型硬币处理机构,集分拣、计数和包装于一体,较好的解决硬币的流通现状,推动硬币的发展与使用,满足国内大众的使用需求,具有重要的现实意义和推广应用价值。Compared with the prior art, the utility model has the advantages that: the utility model is suitable for small and medium-sized coin processing mechanisms, integrates sorting, counting and packaging, better solves the current situation of coin circulation, and promotes the development and use of coins , to meet the needs of the domestic public, has important practical significance and promotion and application value.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是实用新型硬币分拣计数包装机的主视图。Fig. 1 is the front view of the utility model coin sorting and counting packaging machine.
图2是实用新型硬币分拣计数包装机的俯视图。Fig. 2 is a top view of the utility model coin sorting, counting and packing machine.
图3是实用新型硬币分拣计数包装机的侧视图。Fig. 3 is a side view of the coin sorting, counting and packaging machine of the utility model.
图4是本实用新型硬币分拣计数包装机中分拣装置的结构示意图。Fig. 4 is a schematic structural view of the sorting device in the coin sorting, counting and packaging machine of the present invention.
图5是本实用新型硬币分拣计数包装机中分拣装置中硬币出币导轨的结构示意图。Fig. 5 is a structural schematic diagram of the coin delivery guide rail in the sorting device of the coin sorting, counting and packaging machine of the present invention.
图6是实用新型硬币分拣计数包装机的控制方法流程图。Fig. 6 is a flow chart of the control method of the coin sorting, counting and packaging machine of the utility model.
附图标记说明:1、永磁直流电机,2、联轴器,3、五角硬币包装装置,4、主轴,5、分拣装置,6、入料装置,7、壹元硬币包装装置,8、螺栓,9、螺母,10、垫片,11、上部支承支架,12、轴承套,13、步进电机,14、下部支承支架,15、电机支撑板,16、壹角硬币出币导轨,17、第一带轮机构,18、壹角硬币包装装置,19、第二带轮机构,20、壹元硬币出币导轨,21、轴承座,22、第三带轮机构,23、五角硬币出币导轨,24、集币筒,25、计数装置,26、支架台,27、箱体,28、第一筛网,29、第二筛网,30、支架,31、转盘。Explanation of reference signs: 1. Permanent magnet DC motor, 2. Coupling, 3. Penta coin packaging device, 4. Main shaft, 5. Sorting device, 6. Feeding device, 7. One yuan coin packaging device, 8 , bolts, 9, nuts, 10, gaskets, 11, upper support bracket, 12, bearing sleeve, 13, stepper motor, 14, lower support bracket, 15, motor support plate, 16, one dime coin delivery guide rail, 17, the first pulley mechanism, 18, one dime coin packaging device, 19, the second pulley mechanism, 20, one yuan coin out coin guide rail, 21, bearing seat, 22, the third pulley mechanism, 23, five jiao coins Coin guide rail, 24, coin collection tube, 25, counting device, 26, support platform, 27, casing, 28, first screen cloth, 29, second screen cloth, 30, support, 31, turntable.
具体实施方式detailed description
下面结合附图对本实用新型的优选实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of the utility model.
参阅图1-图5所示,本实用新型提供一种硬币分拣计数包装机,包括动力机构、主轴4、分拣装置5、入料装置6、下部支承支架14、壹角硬币出币导轨16、第一带轮机构17、壹角硬币包装装置18、第二带轮机构19、壹元硬币出币导轨20、壹元硬币包装装置7、第三带轮机构22、五角硬币出币导轨23和五角硬币包装装置3和计数装置25。Referring to Fig. 1-Fig. 5, the utility model provides a coin sorting, counting and packaging machine, including a power mechanism, a main shaft 4, a sorting device 5, a feeding device 6, a lower support bracket 14, and a dime coin delivery rail 16. The first pulley mechanism 17, one dime coin packaging device 18, the second pulley mechanism 19, one yuan coin delivery guide rail 20, one yuan coin packaging device 7, the third pulley mechanism 22, five jiao coin delivery guide rail 23 and pentagon coin packing device 3 and counting device 25.
所述入料装置6安装于分拣装置5的上端,所述分拣装置5安装于下部支承支架14上,所述分拣装置5包括箱体27,以及由上至下依次设于箱体27内的第一筛网28、第二筛网29和转盘,所述主轴4安装于箱体27内,且第一筛网28、第二筛网29和转盘均安装于主轴4上,所述动力机构安装于下部支承支架14上且该动力机构与主轴4连接。The feeding device 6 is installed on the upper end of the sorting device 5, and the sorting device 5 is installed on the lower support bracket 14. The sorting device 5 includes a box body 27, and is arranged on the box body in turn from top to bottom. 27 inside the first screen 28, the second screen 29 and the turntable, the main shaft 4 is installed in the casing 27, and the first screen 28, the second screen 29 and the turntable are all installed on the main shaft 4, so The power mechanism is installed on the lower support bracket 14 and the power mechanism is connected with the main shaft 4 .
所述五角硬币出币导轨23设于箱体1的一侧且与第一筛网28连通,所述壹元硬币出币导轨20设于箱体1的一侧且与第二筛网29连通,所述壹角硬币出币导轨16设于箱体1的一侧且与转盘连通。Described penta coin goes out coin guide rail 23 and is arranged on the side of casing 1 and communicates with the first screen cloth 28, and described one yuan coin goes out coin guide rail 20 and is located at the side of casing 1 and communicates with the second screen cloth 29 , the dime coin delivery guide rail 16 is located on one side of the box body 1 and communicates with the turntable.
所述第一带轮机构17设于壹角硬币出币导轨16的出料端,所述壹角硬币包装装置18设于第一带轮机构17的出料端,所述第二带轮机构19设于壹元硬币出币导轨20的出料端,所述壹元硬币包装装置7设于第二带轮机构19的出料端,所述第三带轮机构22设于五角硬币出币导轨23的出料端,所述五角硬币包装装置3设于第三带轮机构22的出料端。Described first pulley mechanism 17 is located at the discharge end of dime coin guide rail 16, and described dime coin packaging device 18 is located at the discharge end of first pulley mechanism 17, and described second pulley mechanism 19 is located at the discharge end of one yuan coin coin guide rail 20, and described one yuan coin wrapping device 7 is located at the discharge end of second pulley mechanism 19, and described 3rd pulley mechanism 22 is located at five jiao coin and goes out coin. At the discharge end of the guide rail 23 , the pentagon coin packaging device 3 is located at the discharge end of the third pulley mechanism 22 .
所述壹角硬币出币导轨16、壹元硬币出币导轨20和五角硬币出币导轨23的一侧均设有计数装置25。A counting device 25 is provided on one side of the one dime coin delivery guide rail 16, the one yuan coin delivery guide track 20 and the five jiao coin delivery guide track 23.
本实用新型的硬币分拣计数包装机共有三大功能,包含分拣功能、计数功能和包装功能。分拣功能的设计为:首先硬币通过进币口将硬币传送到筛选箱体,通过离心作用和两层孔径不同的筛网,将三种面值不同的硬币分拣在三层筛网中,再由出币口进入相应的输送轨道。计数功能包含输送模块、回收模块和计数模块。其功能设计为:进入输送轨道上的硬币进入输送模块,在压币带的驱动下加速前进,经过回收模块,回收未被分拣的硬币以便二次分拣,再经过计数模块计数,其原理为:在传送轨道上采用光电传感器对分拣出来的硬币进行计数并将数据传输到液晶显示屏上统计。包装功能为:计数完成的硬币沿传送轨道滑落到硬币包装筒中进行包装,当一个包装筒中的硬币达到预设数值时,旋转盘带动硬币包装筒定位旋转使硬币进入下一个硬币筒中进行包装,继而完成所有功能。The coin sorting, counting and packing machine of the utility model has three major functions in total, including a sorting function, a counting function and a packing function. The design of the sorting function is as follows: firstly, the coins are sent to the screening box through the coin inlet, and three kinds of coins with different denominations are sorted in the three-layer screen through centrifugal action and two layers of screens with different apertures, and then Enter the corresponding conveying track from the coin outlet. The counting function includes a conveying module, a recovery module and a counting module. Its function is designed as follows: the coins on the conveying track enter the conveying module, and are driven by the coin press belt to accelerate forward, pass through the recycling module, recover the unsorted coins for secondary sorting, and then pass through the counting module for counting, its principle For: use photoelectric sensors on the conveyor track to count the sorted coins and transmit the data to the LCD screen for statistics. The packaging function is as follows: the counted coins slide down along the conveying track into the coin packaging tube for packaging. When the coins in one packaging tube reach the preset value, the rotating disk drives the coin packaging tube to position and rotate to make the coins enter the next coin tube for packaging, and then Complete all functions.
所述动力机构包括永磁直流电机1和联轴器2,所述下部支承支架14的下侧设有用于安装永磁直流电机1的电机支撑板15,所述永磁直流电机1的输出轴通过联轴器2与主轴4的下端连接。The power mechanism includes a permanent magnet DC motor 1 and a shaft coupling 2, and the lower side of the lower support bracket 14 is provided with a motor support plate 15 for installing the permanent magnet DC motor 1, and the output shaft of the permanent magnet DC motor 1 Connect with the lower end of the main shaft 4 through the coupling 2.
本实用新型还包括上部支承支架11,所述上部支承支架11安装于下部支承支架14上,所述壹角硬币出币导轨16、壹元硬币出币导轨20和五角硬币出币导轨23均安装于上部支承支架11上。The utility model also includes an upper support bracket 11, the upper support bracket 11 is installed on the lower support bracket 14, and the one dime coin delivery guide rail 16, the one yuan coin delivery guide rail 20 and the five jiao coin delivery guide rail 23 are all installed On the upper support bracket 11.
所述五角硬币包装装置3、壹元硬币包装装置7和壹角硬币包装装置18的下端均设有集币筒24。The lower end of described pentagonal coin packaging device 3 , one yuan coin packaging device 7 and one dime coin packaging device 18 is provided with a coin collecting tube 24 .
本实用新型的分拣装置5采用圆形离心旋转筛盘来进行分拣,该结构是由筛选机箱、两层圆孔筛盘、旋转电机(永磁直流电机1)、电机底座、固定支架等部分构成。不同规格的硬币在旋转电机的工作下,分别经过不同孔径的筛网分离出来。通过旋转可以将硬币沿出币口切线方向有序的排列整齐,逐个传送到下一工作装置。在保证稳定性和精度的前提下实现了多种硬币多层的分拣工作,而且该方案的零部件加工方便,组装和拆卸的难度进一步下降,实现了在保证功能的前提下结构的最优化精简,操作性强。The sorting device 5 of the present utility model adopts a circular centrifugal rotating sieve tray for sorting. Partial composition. Coins of different specifications are separated through screens with different apertures under the operation of the rotating motor. By rotating, the coins can be arranged in an orderly manner along the tangential direction of the coin outlet, and transferred to the next working device one by one. On the premise of ensuring stability and precision, the multi-layer sorting work of various coins is realized, and the parts of this scheme are easy to process, and the difficulty of assembly and disassembly is further reduced, realizing the optimization of the structure under the premise of ensuring functions Streamlined and highly operable.
所述箱体27采用透明亚克力材壳体,不仅加工相对比较容易,且满足观察内部工作状况的要求,相对玻璃又结实耐用不易损坏,性能最为均衡。The box body 27 adopts a transparent acrylic material shell, which is not only relatively easy to process, but also meets the requirements for observing the internal working conditions. Compared with glass, it is durable and not easy to be damaged, and has the most balanced performance.
由于目前市面上广泛流通的三种硬币,分别为一元、五角和一角。其直径分别为25mm、20.5mm、19mm。根据三种面值的硬币直径不同,采用了两种不同孔径的圆孔筛网。筛网上有多个圆形筛孔,第一层筛孔的直径为d=22mm,第二层筛孔的直径为d=20mm。经第一层筛网将分拣出一元硬币,而五角和一角硬币将通过筛孔进入第二层筛网,再由第二层筛网分拣出五角硬币,从而一角硬币将进入第三层收集。Due to the three kinds of coins widely circulated on the market at present, they are one yuan, five cents and one cent. The diameters are 25mm, 20.5mm and 19mm respectively. According to the different diameters of the coins of the three denominations, two round hole screens with different apertures were used. There are multiple circular sieve holes on the sieve, the diameter of the first layer of sieve holes is d=22mm, and the diameter of the second layer of sieve holes is d=20mm. One yuan coins will be sorted through the first layer of sieve, while penny and dime coins will enter the second layer of sieve through the sieve holes, and then five cents coins will be sorted out by the second layer of sieve, so that dime coins will enter the third layer collect.
三个硬币包装装置的包装筒采用亚克力材(透明有机玻璃)圆筒制作而成,可根据所包装硬币的直径和数目不同而选择不同直径、长度的包装筒。此类型的包装筒为市面上广泛流通且普遍使用的硬币筒,主要针对目前市场上硬币流通量大,没有好的包装产品这一现状,而且该包装筒透明、有容量标准、型号齐全,能快速包装硬币,起到集币、点币、包装于一体的功效。工作效率大大提高,并可以重复使用,具有环保、绿色、便捷、实用的特点。The packaging cylinders of the three coin packaging devices are made of acrylic material (transparent plexiglass) cylinders, and packaging cylinders with different diameters and lengths can be selected according to the diameter and number of coins to be packaged. This type of packaging tube is widely circulated and commonly used in the market. It is mainly aimed at the current situation that there is a large amount of coins in the market and there is no good packaging product. Moreover, the packaging tube is transparent, has standard capacity, and complete models. Quickly package coins, and play the role of integrating coins, counting coins and packaging. The working efficiency is greatly improved, and it can be reused. It has the characteristics of environmental protection, green, convenience and practicality.
包装筒通过相互交叉的两个铁片形成一个十字架,利用光电传感器,使传送轨道出口和包装筒入口相对应,当硬币数达到预设数值时,传输轨道上的第二个光电传感器就会发出信号,驱动电机旋转,使得包装旋转盘旋转90度,利用光电限位开关精准卡位,使得下一个空包装筒与轨道出口相对应,进行包装。The packaging cylinder forms a cross through two intersecting iron plates, and uses a photoelectric sensor to make the exit of the conveying track correspond to the entrance of the packaging cylinder. When the number of coins reaches the preset value, the second photoelectric sensor on the conveying track will send out The signal drives the motor to rotate, making the packaging rotary disk rotate 90 degrees, and the photoelectric limit switch is used to precisely lock the position, so that the next empty packaging tube corresponds to the track exit for packaging.
本实用新型还可通过控制部分实现自动控制功能,控制部分由单片机,光电计数器,光电限位开关,直流电机,步进电机,12864液晶显示器,键盘,电源组成。光电计数器位于出料口导币口处,作为单片机的输入信号,通过CPU内部运行,由液晶实时显示硬币个数,当计数个数达到设定值时,其硬币打包桶转90度。光电限位开关位于硬币包装筒侧方,目的是为了控制电机精准转90度定位,克服以往延时所产生的过冲与失冲问题。The utility model can also realize automatic control function by the control part, and the control part is made up of single-chip microcomputer, photoelectric counter, photoelectric limit switch, DC motor, stepping motor, 12864 liquid crystal display, keyboard, power supply. The photoelectric counter is located at the coin guide port of the discharge port. As the input signal of the single-chip microcomputer, the number of coins is displayed by the LCD in real time through the internal operation of the CPU. When the counted number reaches the set value, the coin packing bucket turns 90 degrees. The photoelectric limit switch is located on the side of the coin packaging cylinder, the purpose is to control the precise positioning of the motor at 90 degrees, and overcome the overshoot and undershoot problems caused by the previous time delay.
功能实现:通过按键电路实现全方位控制,实现三路硬币的实时统计。Function realization: realize all-round control through the button circuit, and realize real-time statistics of three-way coins.
当按启动按键时,进料电机启动,直流电机反转,实现硬币的进料与筛选,此时计数器失效,防止外部因素引起“误计数”。When the start button is pressed, the feeding motor starts, and the DC motor reverses to realize the feeding and screening of coins. At this time, the counter is invalid to prevent "miscounting" caused by external factors.
筛选完成后,按出料按键,计数器启动,出料电机启动,直流电机正转进行出料。此时进料电机停止,实现节能。After the screening is completed, press the discharge button, the counter starts, the discharge motor starts, and the DC motor rotates forward to discharge. At this time, the feeding motor stops to realize energy saving.
当出料每次达到预设数量后,旋转盘将旋转90度,切换下一个空硬币包装筒进行包装,从而实现功能。When the output reaches the preset quantity each time, the rotating disk will rotate 90 degrees to switch to the next empty coin packaging tube for packaging, so as to realize the function.
当出料完毕后,预先按停止按键,保证机器停止运转,防止事故发生,此时方可按计算按键,计算出硬币总额,由液晶屏显示。When the material is finished, press the stop button in advance to ensure that the machine stops and prevent accidents. At this time, you can press the calculation button to calculate the total amount of coins and display it on the LCD screen.
期间也可以通过加速、减速按键调节进料速度和出料速度。During this period, the feeding speed and output speed can also be adjusted through the acceleration and deceleration buttons.
结合图5所示,为本实用新型的控制方法流程图,具体使用时,其过程如下:In conjunction with shown in Fig. 5, be the control method flowchart of the present utility model, during specific use, its process is as follows:
1)、当接通电源时,包装筒孔与下落孔对正,保证硬币打包正常,此时定时器、液晶显示屏、电机端口初始化,液晶显示初始化为初试数据。1) When the power is turned on, the hole of the packaging cylinder is aligned with the drop hole to ensure that the coins are packed normally. At this time, the timer, LCD screen, and motor port are initialized, and the LCD display is initialized to the initial test data.
2)、当按下筛选按钮时,进料电机启动,直流电机反转,此时通过光电测速,实时反馈直流电机速度给单片机,形成闭环系统,稳定的调节直流电机转速,筛选正常。此时也可按加速、减速键,调节进料速度。2) When the screening button is pressed, the feed motor starts and the DC motor reverses. At this time, the photoelectric speed measurement is used to feed back the speed of the DC motor to the single-chip microcomputer in real time, forming a closed-loop system, stably adjusting the speed of the DC motor, and screening is normal. At this time, you can also press the acceleration and deceleration keys to adjust the feeding speed.
3)、当按下出料按钮时,进料电机停止,直流电机反转,三路出料电机启动,计数模块启动,打包电机启动,实现出料、计数、打包及液晶显示屏对硬币数量的实时显示。此时直流电机仍由闭环系统控制,输出稳定速度。此时也可按加速、减速键调节出料速度。3) When the discharge button is pressed, the feed motor stops, the DC motor reverses, the three-way discharge motor starts, the counting module starts, and the packing motor starts to realize the discharge, counting, packing and LCD display to check the number of coins real-time display. At this time, the DC motor is still controlled by the closed-loop system and outputs a stable speed. At this time, you can also press the acceleration and deceleration keys to adjust the discharge speed.
4)、当计数达到设定值时,打包电机转90度,实现打包过程。4) When the count reaches the set value, the packing motor turns 90 degrees to realize the packing process.
5)、当出料完成时,按停止按钮,保证安全后,才能启动计算功能,此时按下计算按钮,液晶显示屏显示硬币总钱数。5) When the discharge is completed, press the stop button to ensure safety before starting the calculation function. At this time, press the calculation button, and the LCD will display the total amount of coins.
6)、当运行过程中,若出现不可预知的紧急情况时,可按紧急复位按钮制动,最大可能保证人身安全及减少财产损失。6) During the operation, if there is an unpredictable emergency, you can press the emergency reset button to brake, so as to ensure personal safety and reduce property losses to the greatest extent.
虽然结合附图描述了本实用新型的实施方式,但是专利所有者可以在所附权利要求的范围之内做出各种变形或修改,只要不超过本实用新型的权利要求所描述的保护范围,都应当在本实用新型的保护范围之内。Although the embodiment of the utility model has been described in conjunction with the accompanying drawings, the patent owner can make various deformations or modifications within the scope of the appended claims, as long as it does not exceed the protection scope described in the claims of the utility model, All should be within the protection scope of the present utility model.
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