CN206039275U - Stifled case trouble control processing system of assembly line - Google Patents
Stifled case trouble control processing system of assembly line Download PDFInfo
- Publication number
- CN206039275U CN206039275U CN201620997433.3U CN201620997433U CN206039275U CN 206039275 U CN206039275 U CN 206039275U CN 201620997433 U CN201620997433 U CN 201620997433U CN 206039275 U CN206039275 U CN 206039275U
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- 238000012545 processing Methods 0.000 title claims abstract description 12
- 238000004891 communication Methods 0.000 claims abstract description 8
- 230000004069 differentiation Effects 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 18
- 238000007689 inspection Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000013024 troubleshooting Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000003287 optical effect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 210000000038 chest Anatomy 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a stifled case trouble control processing system of assembly line, the assembly line includes the main entrance, and the entry is examined again to the main -inlet to and a plurality of lanes, main -inlet and examine the entry again and all be equipped with the stopper that blocks the product and get into, the detector is arranged to the entrance in every lane, and all detectors of same assembly line all are connected with host system's input through control bus, and different testing device has different device addresss for the differentiation of equipment room, main channel controller is connected to the host system output, and the access control ware is examined again to main access control ware, alarm control ware, 4G module, the detector includes the optical -electric module, MCU, communication module, detector real -time supervision blocks up the case trouble to the trouble information that to monitor reaches host system on through control bus by the communication module of inside. The utility model discloses simple structure, it is convenient to safeguard, and the line human cost can sparingly be produced to low in manufacturing cost to make things convenient for managers statistical summary trouble information.
Description
Technical field
This utility model is related to a kind of production line auxiliary equipment, is used for monitoring streamline more particularly, to a kind of
The system of stifled case.
Background technology
Conveyer belt and conveyer are the conventional transmission equipments of Modern Manufacturing Enterprise production line, and its workflow is covered from original
Material enters into the whole production process of finished products warehouse-in and all production links；But during use, if a certain link occurs
There is stifled box like condition in problem, such as conveyer belt, cause transmit process to be stagnated, and follow-up link is not handled it in time,
Continue the flow process conveying according to original setting, more massive blocking, or even the paralysis of whole production line will be caused.Thus,
Needs can be found and the stifled box like condition on process for producing line in time.
For the problems referred to above, general settling mode is that arrangement personnel timing is patrolled, but on the one hand do so will pay people
Power cost, on the other hand each patrolman to take into account a plurality of producing line, thus a certain specific producing line breaks down, might not energy
It is found in the very first time.Additionally, for producing line management personnel, it would be desirable to be able to there is accurate statistical summaries information, once find
The a certain ad-hoc location Jing of a certain bar producing line or producing line often breaks down, it is necessary to concentrates and arranges technical staff's maintenance.For upper
Demand is stated, systematic solution is had no.
Utility model content
This utility model aims to provide a kind of stifled case failure monitoring processing system of streamline, to improve the problems referred to above.In order to
Above-mentioned purpose is realized, this utility model provides a kind of stifled case failure monitoring processing system of streamline, and the streamline includes master
Passage, main-inlet, then the mouth that checks in, and multiple shuntings；Main-inlet and the mouth that checks in again are equipped with the stopper for stopping that product is entered,
Main line rear end is provided with barcode scanning device and shunting switch；In the porch in each shunting, detector is set, same streamline
All detectors are connected with the input of main control module by controlling bus, and different detectors has different device addresses
For the differentiation of equipment room；Main control module outfan connects main channel controller, main-inlet controller, then examines access controller,
Alarm controller, 4G modules；The detector includes optical-electric module, MCU, communication module；The stifled case failure of detector real-time monitoring,
And the fault message for monitoring is uploaded to into main control module by internal communication module by controlling bus；Main control module output control
Signal processed triggers alarm to alarm controller；Main-inlet controller is output control signals to again and examines access controller again,
The mouth that checks in main-inlet and again arranges stopper, stops that subsequent product enters main channel；The main control module after stopper is set
Control signal is continued to output to main channel controller, the actuating device of main channel is closed；While according to the detector of reporting fault
Information upload result, main control module decides whether execution system reset routine；Last main control module is by 4G modules to service
Device uploads fault message.
The system reboot program includes outputing control signals to alarm controller, closes alarm；Output control is believed
Number to main channel controller, start the actuating device of main channel；Output control signals to main-inlet controller and the mouth control that checks in again
Device processed, cuts out the stopper of main-inlet and the mouth that checks in again, makes subsequent product enter main channel；Detector in waiting system is uploaded
Fault message.
The main channel controller, main-inlet controller, then access controller is examined, alarm controller is PLC controls
Device.
The controlling bus of connecting detection device and main control module are RS485 buses.
The single memory element of the server-assignment, for preserving the fault message of all streamline main control modules.
The fault message includes time of failure, trouble shooting time, the position of fault.
The beneficial effects of the utility model are that this installation cost is cheap, and deployment is easy, easy to maintenance.Using the system
Production line, checks stifled case situation without the need for arranging inspection personnel to make an inspection tour each production line again；Only need in Central Control Room monitoring alarm information
, attendant's workload can be reduced, the foundation of the good order of producing line is also beneficial to；Additionally, fault message details is able to
Preserve in real time, workshop manager can check and statistical summaries fault message at any time, and find Jing often out of order equipment.
Description of the drawings
Fig. 1 is schematic view of the mounting position of the system on streamline；
Fig. 2 is the system electrical system architecture and connection diagram；
Workflow diagrams of the Fig. 3 for the system.
Wherein：
1. detector；2. barcode scanning device；
3. controlling bus.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment is described further to this utility model.
As shown in Fig. 1 ~ 3, a kind of stifled case failure monitoring processing system of streamline, the streamline include main channel, and master enters
Mouthful, then the mouth that checks in, and multiple shuntings；Main-inlet and the mouth that checks in again are equipped with the stopper for stopping that product is entered, main line rear end
It is provided with barcode scanning device 2 and shunting switch；In the porch in each shunting, detector 1, all inspections of same streamline are set
Survey device 1 to be connected with the input of main control module by controlling bus 3, there are different detectors 1 different device addresses to use
In the differentiation of equipment room；Main control module outfan connects main channel controller, main-inlet controller, then examines access controller, reports
Alert controller, 4G modules；The detector 1 includes optical-electric module, MCU, communication module；The stifled case failure of 1 real-time monitoring of detector,
And the fault message for monitoring is uploaded to into main control module by internal communication module by controlling bus 3；Main control module is exported
Control signal triggers alarm to alarm controller；Main-inlet controller is output control signals to again and examines in-let dimple again
Device, the mouth that checks in main-inlet and again arrange stopper, stop that subsequent product enters main channel；The master control mould after stopper is set
Block continues to output control signal to main channel controller, closes the actuating device of main channel；Detection according to reporting fault simultaneously
The information of device 1 uploads result, and main control module decides whether execution system reset routine；Last main control module is by 4G modules to clothes
Business device uploads fault message.
The system reboot program includes outputing control signals to alarm controller, closes alarm；Output control is believed
Number to main channel controller, start the actuating device of main channel；Output control signals to main-inlet controller and the mouth control that checks in again
Device processed, cuts out the stopper of main-inlet and the mouth that checks in again, makes subsequent product enter main channel；On detector 1 in waiting system
Pass fault message（Procedure above need to be carried out successively according to order）.
The main channel controller, main-inlet controller, then access controller is examined, alarm controller is PLC controls
Device.
The controlling bus 3 of connecting detection device 1 and main control module are RS485 buses.
The single memory element of the server-assignment, for preserving the fault message of all streamline main control modules.
The fault message includes time of failure, trouble shooting time, the position of fault.
The system is built after finishing, and starts the detector 1 in producing line；Optical-electric module in detector 1 includes transmitting
Device and receptor, are deployed in the both sides of conveyer belt respectively, and emitter sends beam of laser, irradiate receptor, whenever there is chest Jing
It is out-of-date, light beam can be blocked, causes a period of time interior receptor receive optical signal；But after chest leaves, receptor can be again
Receive optical signal.
When stifled case occurs, many chests are got together one by one, and the gap between chest is not present, thus receptor
Signal is can not receive for a long time can；The threshold time that receptor can not receive signal is set to 5 seconds, i.e., be can not receive within 5 seconds when receptor
During optical signal, control signal will be sent to MCU；After MCU detects control signal, by the device address of itself and warning message
Alert data bag is packaged into, main control module is uploaded to, that is, completes stifled case fault alarm.
Main control module starts alarm controller, triggers warning lamp alarm bell, reminds producing line attendant to note, while entering in producing line
Baffle plate, the entrance of line product after prevention is placed at mouthful, while stopping the main line transmission flow process of this production line, prevents from increasing stifled case
Degree；And by 4G modules, send fault message to server.After failture evacuation, the operation of recovery system, and failure
The information transmission of releasing is to server.
Be provided with memory element and collect statistics program in server, can temporally with device address preserve, collect it is all
Warning message.
Claims (6)
1. a kind of streamline blocks up case failure monitoring processing system, and the streamline includes main channel, main-inlet, then the mouth that checks in, with
And multiple shuntings；Main-inlet and the mouth that checks in again are equipped with the stopper for stopping that product is entered, and main line rear end is provided with barcode scanning device（2）
With shunting switch；Characterized in that, arranging detector in the porch in each shunting（1）, all inspections of same streamline
Survey device（1）Pass through controlling bus（3）It is connected with the input of main control module, different detectors（1）With different equipment
Address is used for the differentiation of equipment room；Main control module outfan connects main channel controller, main-inlet controller, then examines in-let dimple
Device, alarm controller, 4G modules；The detector（1）Including optical-electric module, MCU, communication module；Detector（1）Real-time monitoring
Stifled case failure, and the fault message for monitoring is passed through into controlling bus by internal communication module（3）It is uploaded to main control module；It is main
Control module outputs control signals to alarm controller, triggers alarm；Main-inlet controller and again is output control signals to again
Inspection access controller, the mouth that checks in main-inlet and again arrange stopper, and stop subsequent product enters main channel；Stopper is being set
Main control module continues to output control signal to main channel controller afterwards, closes the actuating device of main channel；Basis is reported simultaneously
The detector of failure（1）Information upload result, main control module decides whether execution system reset routine；Last main control module leads to
Cross 4G modules fault message is uploaded to server.
2. a kind of streamline according to claim 1 blocks up case failure monitoring processing system, it is characterised in that the system weight
Sequence of leaving includes outputing control signals to alarm controller, closes alarm；Main channel controller is output control signals to, is opened
The actuating device of dynamic main channel；Output control signals to main-inlet controller and examine access controller again, close main-inlet and again
The stopper of check-in mouth, makes subsequent product enter main channel；Detector in waiting system（1）Upload fault message.
3. a kind of streamline according to claim 1 blocks up case failure monitoring processing system, it is characterised in that the main channel
Controller, main-inlet controller, then access controller is examined, alarm controller is PLC.
4. a kind of streamline according to claim 1 blocks up case failure monitoring processing system, it is characterised in that connecting detection device
（1）With the controlling bus of main control module（3）For RS485 buses.
5. a kind of streamline according to claim 1 blocks up case failure monitoring processing system, it is characterised in that the server
Single memory element is assigned with, for preserving the fault message of all streamline main control modules.
6. a kind of streamline according to claim 5 blocks up case failure monitoring processing system, it is characterised in that the failure letter
Breath includes time of failure, trouble shooting time, the position of fault.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620997433.3U CN206039275U (en) | 2016-08-31 | 2016-08-31 | Stifled case trouble control processing system of assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620997433.3U CN206039275U (en) | 2016-08-31 | 2016-08-31 | Stifled case trouble control processing system of assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206039275U true CN206039275U (en) | 2017-03-22 |
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ID=58301466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620997433.3U Active CN206039275U (en) | 2016-08-31 | 2016-08-31 | Stifled case trouble control processing system of assembly line |
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| CN (1) | CN206039275U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106292597A (en) * | 2016-08-31 | 2017-01-04 | 中国大冢制药有限公司 | Streamline blocks up case failure monitoring processing system |
-
2016
- 2016-08-31 CN CN201620997433.3U patent/CN206039275U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106292597A (en) * | 2016-08-31 | 2017-01-04 | 中国大冢制药有限公司 | Streamline blocks up case failure monitoring processing system |
| CN106292597B (en) * | 2016-08-31 | 2018-10-09 | 中国大冢制药有限公司 | Assembly line blocks up case failure monitoring processing system |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |