CN206038436U - Crooked tubular column fatigue test device - Google Patents
Crooked tubular column fatigue test device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种机械装置,特别是一种用于测试不同轴向力、转速和弯曲变形的弯曲管柱疲劳测试装置。The utility model relates to a mechanical device, in particular to a bending pipe column fatigue testing device for testing different axial forces, rotating speeds and bending deformations.
背景技术Background technique
在石油天然气资源勘探开发中,钻杆是用于连接井口动力装置和井下动力钻具并循环钻井流体的桥梁。随着全球对油气资源需求的不断加大,钻井数量不断增加,深井超深井数量也不断增加,由此使得对钻杆的需求量不断增大。为了使钻杆安全作业并尽量延长其寿命,国内外众多学者开展关于钻杆力学特性方面的研究工作。In the exploration and development of oil and natural gas resources, the drill pipe is a bridge used to connect the wellhead power unit and the downhole dynamic drilling tool and circulate the drilling fluid. As the global demand for oil and gas resources continues to increase, the number of drilling wells continues to increase, and the number of deep and ultra-deep wells also continues to increase, resulting in an increasing demand for drill pipes. In order to make the drill pipe operate safely and prolong its life as much as possible, many scholars at home and abroad have carried out research work on the mechanical properties of the drill pipe.
钻杆在井中的作业环境十分恶劣,例如高温、高压、高含硫等,同时还承受动载荷的作用。单要钻杆通常约9.6米长,大量钻杆通过螺纹连接便形成了长达数千注的钻柱。以5吋半钻杆为例,其外径为127毫米,对于一口3000米深的井,钻柱的长细比便达23000多。钻柱巨大的长细比使其刚度极小,因此钻柱容易产生振动,例如横振、纵振、扭振以及由这些基本振动耦合而成的复杂振动。钻柱振动使得钻柱承受不确定性的动载荷,产生交变应力,容易造成钻杆的疲劳断裂失效。如果钻井过程中因为钻杆断裂而造成井下事故,可通过打捞作业将井下落鱼打捞出来,由此会造成钻井成本增加和作业工期延误。然而,也可能出现井下落鱼无法捞出的情况,由此造成填井侧钻或井眼报废等后果。因此,有必要对钻井中的钻柱进行疲劳断裂性能测试。The operating environment of the drill pipe in the well is very harsh, such as high temperature, high pressure, high sulfur content, etc., and it is also subjected to dynamic loads. The drill pipe alone is usually about 9.6 meters long, and a large number of drill pipes are threaded to form a drill string of thousands of notes. Taking a 5.5-inch drill pipe as an example, its outer diameter is 127 mm. For a 3,000-meter-deep well, the slenderness ratio of the drill string can reach more than 23,000. The huge slenderness ratio of the drill string makes its stiffness extremely small, so the drill string is prone to vibrations, such as lateral vibration, longitudinal vibration, torsional vibration, and complex vibrations coupled by these basic vibrations. Drill string vibration causes the drill string to bear uncertain dynamic loads, resulting in alternating stress, which is likely to cause fatigue fracture failure of the drill string. If a downhole accident occurs due to drill pipe breakage during the drilling process, the fish falling down the well can be salvaged through salvage operations, which will increase the drilling cost and delay the operation period. However, it may also occur that the fish falling down the well cannot be fished out, which may cause consequences such as well filling sidetracking or wellbore scrapping. Therefore, it is necessary to test the fatigue fracture performance of the drill string in drilling.
现有关于钻柱疲劳测试的装置主要针对直井情形。然而,当前油气钻井中弯曲井眼不断增多,例如大斜度定向井和水平井等。同时,钻柱在工作过程中还承受轴向载荷且高速转动。因此,如何通过室内测试手段得到不同转速和不同轴向载荷作用下的弯曲管柱疲劳特性便成为研究的关键。The existing devices for drill string fatigue testing are mainly aimed at vertical wells. However, there are more and more curved boreholes in current oil and gas drilling, such as highly deviated directional wells and horizontal wells. At the same time, the drill string also bears axial load and rotates at high speed during the working process. Therefore, how to obtain the fatigue characteristics of curved pipe strings under different rotational speeds and different axial loads through indoor testing methods has become the key to research.
实用新型内容Utility model content
本实用新型的目的是:为了克服上述难点,特提出一种弯曲管柱疲劳测试装置,实现管柱在不同轴向载荷、不同转速以及不同弯曲变形等情况下的疲劳特性测试。The purpose of this utility model is: in order to overcome the above-mentioned difficulties, a kind of bending pipe string fatigue testing device is specially proposed to realize the fatigue characteristic test of the pipe string under different axial loads, different rotating speeds and different bending deformations.
为了达到上述目的,本实用新型采用的技术方案是:一种弯曲管柱疲劳测试装置,主要由基座、左轴承底座、轴载底座、拉力传感器、右轴承底座、电机底座、升降台底座、齿轮箱、升降电机、左轴载杆、轴载调节器、右轴载杆、左承载器、左止推轴承、左轴承座、管柱、可动轴承座、活动横梁、滚珠丝杠、右轴承座、右承载器、右止推轴承、驱动轴和驱动电机组成,其特征在于:所述基座固定于地面上,左轴承底座、右轴承底座和电机底座固定于基座上,轴载底座和升降台底座与基座通过T型花键连接;所述左轴承底座上设有左轴承座,轴载底座上设有左承载器,活动横梁上设有可动轴承座,右轴承底座上设有右轴承座和右承载器,电机底座上设有驱动电机;所述左承载器与管柱间设有左止推轴承,右承载器与管柱间设有右止推轴承,左轴承座、可动轴承座和右轴承座内均设有径向轴承;所述升降台底座内设有齿轮箱,升降电机带动齿轮箱中的齿轮转动,齿轮的转动使滚珠丝杠运动并进一步控制活动横梁的升降;所述左轴载杆穿过左轴承底座和轴载底座,左轴载杆的左右两端分别连接拉力传感器和轴载调节器,右轴载杆的左右两端分别连接轴载调节器和右轴承底座;所述管柱右端与驱动电机间设有驱动轴,驱动电机的转动带动驱动轴转动并进一步带动管柱转动。In order to achieve the above purpose, the technical solution adopted by the utility model is: a bending pipe column fatigue test device, mainly composed of a base, a left bearing base, an axle load base, a tension sensor, a right bearing base, a motor base, a lifting platform base, Gear box, lifting motor, left shaft load rod, shaft load regulator, right shaft load rod, left load carrier, left thrust bearing, left bearing seat, pipe column, movable bearing seat, movable beam, ball screw, right It consists of a bearing seat, a right carrier, a right thrust bearing, a drive shaft and a drive motor, and is characterized in that: the base is fixed on the ground, the left bearing base, the right bearing base and the motor base are fixed on the base, and the shaft load The base and the lifting platform base are connected with the base through T-shaped splines; the left bearing base is provided with a left bearing seat, the shaft bearing base is provided with a left carrier, the movable beam is provided with a movable bearing seat, and the right bearing base is There is a right bearing seat and a right carrier on the top, and a driving motor is arranged on the motor base; a left thrust bearing is arranged between the left carrier and the pipe column, a right thrust bearing is arranged between the right carrier and the pipe column, and a left thrust bearing is arranged between the left carrier and the pipe column. The bearing seat, the movable bearing seat and the right bearing seat are all equipped with radial bearings; the base of the lifting table is provided with a gear box, and the lifting motor drives the gears in the gear box to rotate, and the rotation of the gears makes the ball screw move and further Control the lifting of the movable crossbeam; the left shaft load rod passes through the left bearing base and the shaft load base, the left and right ends of the left shaft load rod are respectively connected to the tension sensor and the shaft load regulator, and the left and right ends of the right shaft load rod are respectively connected to A shaft load regulator and a right bearing base; a drive shaft is provided between the right end of the pipe string and the drive motor, and the rotation of the drive motor drives the drive shaft to rotate and further drives the pipe string to rotate.
所述的一种弯曲管柱疲劳测试装置,其特征在于:所述可动轴承座在滚珠丝杠和活动横梁的作用下可沿铅垂方向移动,由此可控制管柱的弯曲;所述升降台底座可沿基座纵向滑动,从而进一步控制管柱的弯曲变形;所述左轴载杆、右轴载杆、轴载调节器和拉力传感器用于控制管柱的轴向压力,驱动电机和驱动轴用于制管柱的转速。The device for fatigue testing of a curved pipe string is characterized in that: the movable bearing seat can move in the vertical direction under the action of the ball screw and the movable beam, thereby controlling the bending of the pipe string; The base of the lifting table can slide longitudinally along the base to further control the bending deformation of the pipe string; the left shaft load rod, right shaft load rod, shaft load regulator and tension sensor are used to control the axial pressure of the pipe string, and drive the motor and the rotational speed of the drive shaft for the tubing string.
所述的一种弯曲管柱疲劳测试装置,其特征在于:所述的驱动电机转速可由变频器调节;所述拉力传感器的数据由信号采集系统测量。The above-mentioned bending pipe string fatigue testing device is characterized in that: the rotation speed of the driving motor can be adjusted by a frequency converter; the data of the tension sensor is measured by a signal acquisition system.
与现有技术相比,本实用新型具有的有益效果是:(1)装置结构简单,操作方便;(2)可实现对管柱在不同转速、不同轴向载荷以及不同弯曲变形情况下的疲劳特性测试。Compared with the prior art, the utility model has the following beneficial effects: (1) the structure of the device is simple and the operation is convenient; (2) the fatigue of the pipe string under different rotational speeds, different axial loads and different bending deformations can be realized Feature testing.
附图说明Description of drawings
图1是本发明一种弯曲管柱疲劳测试装置的结构示意图。Fig. 1 is a structural schematic diagram of a bending pipe string fatigue testing device according to the present invention.
图中:1.基座,2.左轴承底座,3.轴载底座,4.拉力传感器,5.右轴承底座,6.电机底座,7.升降台底座,8.齿轮箱,9.升降电机,10.左轴载杆,11.轴载调节器,12.右轴载杆,13.左承载器,14.左止推轴承,15.左轴承座,16.管柱,17.可动轴承座,18.活动横梁,19.滚珠丝杠,20.右轴承座,21.右承载器,22.右止推轴承,23.驱动轴,24.驱动电机。In the figure: 1. Base, 2. Left bearing base, 3. Shaft load base, 4. Tension sensor, 5. Right bearing base, 6. Motor base, 7. Lifting table base, 8. Gear box, 9. Lifting Motor, 10. left shaft load rod, 11. shaft load regulator, 12. right shaft load rod, 13. left load carrier, 14. left thrust bearing, 15. left bearing seat, 16. pipe column, 17. can Moving bearing seat, 18. movable beam, 19. ball screw, 20. right bearing seat, 21. right carrier, 22. right thrust bearing, 23. driving shaft, 24. driving motor.
具体实施方式detailed description
如图1所示,一种弯曲管柱疲劳测试装置,主要由基座1、左轴承底座2、轴载底座3、拉力传感器4、右轴承底座5、电机底座6、升降台底座7、齿轮箱8、升降电机9、左轴载杆10、轴载调节器11、右轴载杆12、左承载器13、左止推轴承14、左轴承座15、管柱16、可动轴承座17、活动横梁18、滚珠丝杠19、右轴承座20、右承载器21、右止推轴承22、驱动轴23和驱动电机24组成,其特征在于:所述基座1固定于地面上,左轴承底座2、右轴承底座5和电机底座6固定于基座1上,轴载底座3和升降台底座7与基座1通过T型花键连接;所述左轴承底座2上设有左轴承座15,轴载底座3上设有左承载器13,活动横梁18上设有可动轴承座17,右轴承底座5上设有右轴承座20和右承载器21,电机底座6上设有驱动电机24;所述左承载器13与管柱16间设有左止推轴承14,右承载器21与管柱16间设有右止推轴承22,左轴承座15、可动轴承座17和右轴承座20内均设有径向轴承;所述升降台底座7内设有齿轮箱8,升降电机9带动齿轮箱8中的齿轮转动,齿轮的转动使滚珠丝杠19运动并进一步控制活动横梁18的升降;所述左轴载杆10穿过左轴承底座2和轴载底座3,左轴载杆10的左右两端分别连接拉力传感器4和轴载调节器11,右轴载杆12的左右两端分别连接轴载调节器11和右轴承底座5;所述管柱16右端与驱动电机24间设有驱动轴23,驱动电机24的转动带动驱动轴23转动并进一步带动管柱16转动。As shown in Figure 1, a bending pipe string fatigue test device mainly consists of a base 1, a left bearing base 2, an axle load base 3, a tension sensor 4, a right bearing base 5, a motor base 6, a lifting platform base 7, a gear Box 8, Lifting Motor 9, Left Shaft Rod 10, Shaft Load Regulator 11, Right Shaft Rod 12, Left Loader 13, Left Thrust Bearing 14, Left Bearing Block 15, Pipe Column 16, Movable Bearing Block 17 , movable beam 18, ball screw 19, right bearing seat 20, right carrier 21, right thrust bearing 22, drive shaft 23 and drive motor 24, it is characterized in that: the base 1 is fixed on the ground, the left The bearing base 2, the right bearing base 5 and the motor base 6 are fixed on the base 1, and the shaft bearing base 3 and the lifting platform base 7 are connected with the base 1 through a T-shaped spline; the left bearing base 2 is provided with a left bearing Seat 15, the shaft bearing base 3 is provided with a left carrier 13, the movable beam 18 is provided with a movable bearing seat 17, the right bearing base 5 is provided with a right bearing seat 20 and a right carrier 21, and the motor base 6 is provided with A drive motor 24; a left thrust bearing 14 is provided between the left carrier 13 and the pipe column 16, a right thrust bearing 22 is provided between the right carrier 21 and the pipe column 16, a left bearing seat 15, a movable bearing seat 17 and the right bearing seat 20 are provided with radial bearings; the lifting platform base 7 is provided with a gear box 8, and the lifting motor 9 drives the gears in the gear box 8 to rotate, and the rotation of the gears makes the ball screw 19 move and further controls The lifting of the movable crossbeam 18; the left axle load rod 10 passes through the left bearing base 2 and the axle load base 3, the left and right ends of the left axle load rod 10 are respectively connected with the tension sensor 4 and the axle load regulator 11, and the right axle load rod The left and right ends of 12 are respectively connected to the shaft load regulator 11 and the right bearing base 5; a drive shaft 23 is provided between the right end of the pipe string 16 and the drive motor 24, and the rotation of the drive motor 24 drives the drive shaft 23 to rotate and further drives the pipe string 16 turns.
所述的一种弯曲管柱疲劳测试装置,其特征在于:所述可动轴承座17在滚珠丝杠19和活动横梁18的作用下可沿铅垂方向移动,由此可控制管柱16的弯曲;所述升降台底座7可沿基座1纵向滑动,从而进一步控制管柱16的弯曲变形;所述左轴载杆10、右轴载杆12、轴载调节器11和拉力传感器4用于控制管柱16的轴向压力,驱动电机24和驱动轴23用于制管柱16的转速。The above-mentioned bending pipe string fatigue test device is characterized in that: the movable bearing seat 17 can move along the vertical direction under the action of the ball screw 19 and the movable beam 18, thereby controlling the bending of the pipe string 16. Bending; the lifting platform base 7 can slide longitudinally along the base 1, thereby further controlling the bending deformation of the column 16; To control the axial pressure of the pipe string 16 , the drive motor 24 and the drive shaft 23 are used to control the rotational speed of the pipe string 16 .
所述的一种弯曲管柱疲劳测试装置,其特征在于:所述的驱动电机(24)转速可由变频器调节;所述拉力传感器(4)的数据由信号采集系统测量。The above-mentioned bending pipe string fatigue testing device is characterized in that: the rotation speed of the driving motor (24) can be adjusted by a frequency converter; the data of the tension sensor (4) is measured by a signal acquisition system.
所述的一种弯曲管柱疲劳测试装置,可通过调节驱动电机(24)、轴载调节器(11)和可动轴承座(17),研究转速、钻压和弯曲形状等操作参数或系统参数对管柱(16)的动力学特性的影响。The above-mentioned bending string fatigue test device can study operating parameters or systems such as rotational speed, weight on bit and bending shape by adjusting the driving motor (24), the shaft load regulator (11) and the movable bearing seat (17). The influence of parameters on the dynamic characteristics of the string (16).
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108593423A (en) * | 2018-05-04 | 2018-09-28 | 中国信息通信研究院 | A kind of co-axial cable component bending apparatus and method for test |
CN109030228A (en) * | 2018-08-20 | 2018-12-18 | 广东工业大学 | A kind of multifunctional pipe forces testing device |
CN111337236A (en) * | 2020-03-17 | 2020-06-26 | 中国海洋石油集团有限公司 | Integral bending resistance simulation experiment device and method for deepwater surface conduit feeding tool |
CN111426547A (en) * | 2020-04-23 | 2020-07-17 | 中国船舶科学研究中心 | Flexible pipeline bending coupling nondestructive loading test device and use method thereof |
CN112557224A (en) * | 2021-02-25 | 2021-03-26 | 中国科学院地质与地球物理研究所 | Alternating stress fatigue test equipment |
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2016
- 2016-09-23 CN CN201621074627.2U patent/CN206038436U/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108593423A (en) * | 2018-05-04 | 2018-09-28 | 中国信息通信研究院 | A kind of co-axial cable component bending apparatus and method for test |
CN108593423B (en) * | 2018-05-04 | 2020-12-15 | 中国信息通信研究院 | A coaxial cable assembly bending apparatus and method for testing |
CN109030228A (en) * | 2018-08-20 | 2018-12-18 | 广东工业大学 | A kind of multifunctional pipe forces testing device |
CN111337236A (en) * | 2020-03-17 | 2020-06-26 | 中国海洋石油集团有限公司 | Integral bending resistance simulation experiment device and method for deepwater surface conduit feeding tool |
CN111337236B (en) * | 2020-03-17 | 2021-11-23 | 中国海洋石油集团有限公司 | Integral bending resistance simulation experiment device and method for deepwater surface conduit feeding tool |
CN111426547A (en) * | 2020-04-23 | 2020-07-17 | 中国船舶科学研究中心 | Flexible pipeline bending coupling nondestructive loading test device and use method thereof |
CN111426547B (en) * | 2020-04-23 | 2022-09-23 | 中国船舶科学研究中心 | Flexible pipeline bending coupling nondestructive loading test device and use method thereof |
CN112557224A (en) * | 2021-02-25 | 2021-03-26 | 中国科学院地质与地球物理研究所 | Alternating stress fatigue test equipment |
CN112557224B (en) * | 2021-02-25 | 2021-06-25 | 中国科学院地质与地球物理研究所 | Alternating stress fatigue testing equipment |
US20230020690A1 (en) * | 2021-02-25 | 2023-01-19 | Institute Of Geology And Geophysics, Chinese Academy Of Sciences | Alternating stress fatigue testing equipment |
US11768139B2 (en) * | 2021-02-25 | 2023-09-26 | Institute Of Geology And Geophysics, Chinese Academy Of Sciences | Alternating stress fatigue testing equipment |
CN113358489A (en) * | 2021-04-30 | 2021-09-07 | 惠州市倍斯特电源科技有限公司 | Testing arrangement is used in data line processing |
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