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CN206010316U - A kind of muffler ASSY dispenses dispenser - Google Patents

A kind of muffler ASSY dispenses dispenser Download PDF

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Publication number
CN206010316U
CN206010316U CN201620988679.4U CN201620988679U CN206010316U CN 206010316 U CN206010316 U CN 206010316U CN 201620988679 U CN201620988679 U CN 201620988679U CN 206010316 U CN206010316 U CN 206010316U
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muffler
dispenses
dispenser
trolley
supporting track
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CN201620988679.4U
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刘洪军
卓红举
熊小勇
邓贤波
李小东
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Qingling Motors Group Co Ltd
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Qingling Motors Group Co Ltd
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Abstract

本实用新型属于运输装置领域,特别是涉及一种消声器总成分装配送装置。包括AGV小车、支撑轨道和至少一台输送小车,所述输送小车上转动连接有与支撑轨道配合的升降装配架,所述AGV小车带动输送小车移动,输送小车移动使得升降装配架进入支撑轨道运行调整升降装配架的高度。本实用新型的有益效果是:通过AGV小车带动输送小车将消声器运输到指定位置,通过升降装配架与支撑轨道配合调整升降装配架的高度使得消声器可以到达指定的高度,运输安装操作简单方便,劳动强度低,提高了工作效率。

The utility model belongs to the field of transport devices, in particular to a muffler assembly delivery device. It includes an AGV trolley, a supporting track and at least one conveying trolley. The conveying trolley is rotatably connected with a lifting assembly frame matched with the supporting rail. The AGV trolley drives the conveying trolley to move, and the movement of the conveying trolley makes the lifting assembly frame enter the support rail to run Adjust the height of the lift mount. The beneficial effect of the utility model is: the muffler can be transported to the specified position by the AGV trolley, and the height of the lifting assembly frame can be adjusted through the cooperation of the lifting assembly frame and the support track so that the muffler can reach the specified height, and the transportation and installation operation is simple and convenient. Low strength, improve work efficiency.

Description

一种消声器总成分装配送装置A muffler assembly and delivery device

技术领域technical field

本实用新型属于运输装置领域,特别是涉及一种消声器总成分装配送装置。The utility model belongs to the field of transport devices, in particular to a muffler assembly delivery device.

背景技术Background technique

总装车间的汽车消声器总成传统的装配方式是先采用固定台架分装,再运送至装配工位进行装配。传统的装配过程需由1人进行分装,1人将分装好的消声器总成搬运至货架,推送至装配工位后,搬运至汽车底盘下方,该运送人员需辅助装配人员抬消声器进行装配。由于消声器总成重量均在20公斤以上,且转运过程复杂,搬运装配较费力,操作人员劳动强度较大,工作效率较低。The traditional assembly method of the automobile muffler assembly in the final assembly workshop is to first use a fixed bench for sub-assembly, and then transport it to the assembly station for assembly. The traditional assembly process needs to be sub-assembled by one person. One person will move the sub-assembled muffler assembly to the shelf, push it to the assembly station, and move it to the bottom of the car chassis. The transporter needs to assist the assembler to lift the muffler for assembly. . Because the weight of the muffler assembly is more than 20 kilograms, and the transfer process is complicated, the handling and assembly are laborious, the labor intensity of the operators is relatively high, and the work efficiency is low.

实用新型内容Utility model content

鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种消声器总成分装配送装置,用于解决现有技术中汽车消声器总成运输困难、装配操作不便、装配效率低、劳动强度大等问题。In view of the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a muffler assembly and delivery device, which is used to solve the difficulties in transportation, inconvenient assembly operation, low assembly efficiency and labor intensity of the automobile muffler assembly in the prior art. Big and other issues.

为实现上述目的及其他相关目的,本实用新型提供一种消声器总成分装配送装置,包括AGV小车(所谓的AGV小车是指装备有电磁或光学等自动导引装置,能够沿规定的导引路径行驶,具有安全保护以及各种移载功能的运输车)、支撑轨道和至少一台输送小车,所述输送小车上转动连接有与支撑轨道配合的升降装配架,所述AGV小车带动输送小车移动,输送小车移动使得升降装配架进入支撑轨道运行调整升降装配架的高度。In order to achieve the above purpose and other related purposes, the utility model provides a muffler assembly and delivery device, including an AGV trolley (the so-called AGV trolley is equipped with an automatic guiding device such as electromagnetic or optical, and can follow a prescribed guiding path. driving, a transport vehicle with safety protection and various transfer functions), support rails and at least one transport trolley, the transport trolley is rotatably connected with a lifting assembly frame matched with the support track, and the AGV trolley drives the transport trolley to move , the conveying trolley moves so that the lifting assembly frame enters the support track and runs to adjust the height of the lifting assembly frame.

本实用新型的有益效果是:通过AGV小车带动输送小车将消声器运输到指定位置,通过升降装配架与支撑轨道配合调整升降装配架的高度使得消声器可以到达指定的高度,运输安装操作简单方便,劳动强度低,提高了工作效率。The beneficial effects of the utility model are: the muffler can be transported to the designated position by the AGV trolley, and the height of the hoisting assembly rack can be adjusted through the cooperation of the lifting assembly frame and the supporting track so that the muffler can reach the specified height, and the transportation and installation operation is simple and convenient, labor-intensive Low strength, improve work efficiency.

进一步,所述升降装配架包括方钢框架和连杆,所述方钢框架的侧面设有与支撑轨道配合的轴承,所述方钢框架上安装有轴,所述连杆的一端与轴连接,所述连杆的另一端与输送小车顶部的轴连接。Further, the lifting assembly frame includes a square steel frame and a connecting rod, the side of the square steel frame is provided with a bearing that cooperates with the support rail, a shaft is installed on the square steel frame, and one end of the connecting rod is connected to the shaft , the other end of the connecting rod is connected to the shaft on the top of the conveying trolley.

进一步,安装在所述方钢框架上的轴的数量为两根,两根轴分别安装在方钢框架的一端和中部。Further, the number of shafts installed on the square steel frame is two, and the two shafts are respectively installed at one end and the middle of the square steel frame.

采用上述进一步方案的有益效果是:结构简单,通过轴承与支撑轨道稳定配合,减小移动运行的阻力,连杆的两端通过轴分别与方钢框架和输送小车转动连接,有利于方钢框架随着支撑轨道的高度转动调整位置,运动灵活平稳,方钢框架的一端和中部均安装有轴,有利于将受力均匀分散,提高运行的稳定性,升降装配架的支撑能力。The beneficial effect of adopting the above-mentioned further scheme is: simple structure, stable cooperation between the bearing and the support rail, reducing the resistance of moving operation, and the two ends of the connecting rod are respectively connected to the square steel frame and the conveying trolley through the shaft, which is beneficial to the square steel frame. With the height of the support track, the position can be adjusted by rotating, and the movement is flexible and stable. There are shafts installed at one end and the middle of the square steel frame, which is conducive to evenly dispersing the force, improving the stability of operation, and the supporting capacity of the lifting assembly frame.

进一步,所述输送小车的底部设有牵引挡块,所述AGV小车与所述牵引挡块连接推动输送小车移动。Further, the bottom of the transport trolley is provided with a traction block, and the AGV trolley is connected with the traction block to push the transport trolley to move.

进一步,所述AGV小车的顶部设有与牵引挡块配合的升降推头,所述升降推头升起与牵引挡块接触,并推动输送小车移动。Further, the top of the AGV trolley is provided with a lifting push head that cooperates with the traction block, and the lift push head rises to contact the traction block, and pushes the transport trolley to move.

采用上述进一步方案的有益效果是:设置牵引挡块和升降推头便于AGV小车和输送小车快速装配和分离,连接和分离操作简单方便,提高了工作效率。The beneficial effect of adopting the above-mentioned further solution is that setting the traction block and the lifting push head facilitates the quick assembly and separation of the AGV trolley and the conveying trolley, the connection and separation operations are simple and convenient, and the work efficiency is improved.

进一步,所述输送小车的数量为三台。Further, the number of the conveying trolleys is three.

采用上述进一步方案的有益效果是:设置三台输送小车使得一台输送小车在消声器的分装台,一台输送小车在输送线路上输送消声器,一台输送小车在装配工位与汽车底盘装配,实现输送系统的循环操作,节约了时间,提高了工作效率。The beneficial effect of adopting the above-mentioned further scheme is: three conveying carts are set so that one conveying cart is at the sub-packing platform of the muffler, one conveying cart conveys the muffler on the conveying line, and one conveying cart is assembled with the automobile chassis at the assembly station, The cycle operation of the conveying system is realized, which saves time and improves work efficiency.

进一步,所述支撑轨道的中端水平设置,所述支撑轨道的入口端倾斜设置,且逐渐升高,所述支撑轨道的出口端倾斜设置,且逐渐降低。Further, the middle end of the support rail is arranged horizontally, the inlet end of the support rail is arranged obliquely and gradually rises, and the outlet end of the support rail is arranged obliquely and gradually lowered.

进一步,所述支撑轨道的出口端为弧形结构。Further, the outlet end of the support rail is an arc-shaped structure.

采用上述进一步方案的有益效果是:支撑轨道的入口端采用倾斜设置使得升降装配架可以逐步上升,支撑轨道的出口端采用弧形结构逐渐降低,有利于输送升降装配架平缓降低。The beneficial effect of adopting the above further solution is that: the entrance end of the supporting track adopts an inclined setting so that the lifting assembly frame can gradually rise, and the outlet end of the supporting track adopts an arc structure to gradually lower, which is beneficial to the gentle lowering of the conveying lifting assembly frame.

附图说明Description of drawings

图1为本实用新型消声器总成分装输送路线与底盘装配线的分布示意图;Fig. 1 is the distribution schematic diagram of the assembly conveying route and the chassis assembly line of the utility model muffler assembly;

图2为本实用新型实施例的工作示意图;Fig. 2 is the working schematic diagram of the utility model embodiment;

图3为本实用新型实施例的升降装配架的俯视图;Fig. 3 is the top view of the lifting assembly frame of the utility model embodiment;

图4为本实用新型实施例的升降装配架降下时的工作示意图;Fig. 4 is a working schematic diagram when the lifting assembly frame of the utility model embodiment is lowered;

图5为本实用新型实施例的AGV小车的结构示意图。Fig. 5 is a structural schematic diagram of an AGV trolley according to an embodiment of the present invention.

零件标号说明Part number description

1 消声器;1 muffler;

2 升降装配架;2 lifting assembly frame;

21 方钢框架;21 square steel frame;

22 轴承;22 bearings;

23 连杆;23 connecting rod;

24 轴;24 axes;

3 支撑轨道;3 support rails;

4 输送小车;4 conveying trolley;

5 牵引挡块;5 traction stop;

6 升降推头;6 lifting push head;

7 AGV小车;7 AGV trolley;

8 汽车底盘;8 car chassis;

具体实施方式detailed description

以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The implementation of the present utility model is illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.

须知,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。It should be noted that terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable range of the utility model, and the change or adjustment of its relative relationship, without any substantial change in the technical content, shall also be regarded as the practicable scope of the utility model.

如图1至图5所示,本实用新型的消声器总成分装配送装置,包括AGV小车7、支撑轨道3和至少一台输送小车4,支撑轨道3安装固定安装在地面,支撑轨道3的高度根据需求设置。本实施例中的输送小车4的数量为三台,AGV小车7轮流带动三台输送小车4运动。如图1和图2所示,两台输送小车4安放在在消声器分装台处,其中第一输送小车4在消声器分装台的等待位等待装入消声器1,第二输送小车4装好消声器1后通过AGV小车7带动输送小车4沿消声器输送路线输送到装配工位等待装配,此时AGV小车与装有消声器1的输送小车4脱离,AGV小车7将前面完成消声器装配的空着的第三输送小车4带走沿空车返回路线送回消声器分装台等待装上消声器,此时AGV小车7与第三输送小车4脱离,并与装好消声器的第一输送小车4连接,带动第一输送小车4沿消声器输送路线输送到装配工位与汽车底盘装配,通过三台输送小车4和一台AGV小车7便能实现循环运输装配,实现各个工位的同步进行,提高了工作效率,降低了成本。As shown in Figures 1 to 5, the assembly and delivery device for the muffler assembly of the present invention includes an AGV trolley 7, a support rail 3 and at least one delivery trolley 4, the support rail 3 is fixedly installed on the ground, and the height of the support rail 3 is Set as required. The number of conveying trolleys 4 in this embodiment is three, and the AGV trolleys 7 drive the three conveying trolleys 4 to move in turn. As shown in Figure 1 and Figure 2, two transport trolleys 4 are placed at the muffler sub-packaging station, wherein the first transport trolley 4 is waiting to be loaded into the muffler 1 at the waiting position of the muffler sub-packaging platform, and the second transport trolley 4 is installed After the muffler 1, the AGV trolley 7 drives the conveying trolley 4 along the muffler conveying route to the assembly station for assembly. At this time, the AGV trolley separates from the conveying trolley 4 equipped with the muffler 1, and the AGV trolley 7 will complete the empty muffler assembly. The third conveying trolley 4 is taken away along the return route of the empty car and sent back to the muffler sub-packaging station to wait for the muffler to be installed. At this time, the AGV trolley 7 is separated from the third conveying trolley 4, and is connected with the first conveying trolley 4 with the muffler installed. The first conveying trolley 4 is conveyed to the assembly station and assembled with the automobile chassis along the conveying route of the muffler. Three conveying trolleys 4 and one AGV trolley 7 can realize circular transportation and assembly, realize the synchronization of each station, and improve work efficiency. , reducing costs.

如图2至图5所示,输送小车4上转动连接有与支撑轨道3配合的升降装配架2,AGV小车7带动输送小车4移动,输送小车4移动使得升降装配架2进入支撑轨道3运行调整升降装配架2的高度。如图3所示,升降装配架2包括方钢框架21和连杆23,方钢框架21由40方钢焊接组装而成。方钢框架21的侧面设有与支撑轨道3配合的轴承22,方钢框架21上安装有轴24,安装在方钢框架21上的轴24的数量为两根,两根轴24分别安装在方钢框架21的一端和中部。连杆23的一端与轴24转动连接,连杆23的另一端与输送小车4顶部的轴转动连接,结构简单稳定、运行灵活。如图2所示,支撑轨道3的中端水平设置,支撑轨道3的入口端倾斜设置,且逐渐升高,支撑轨道3的出口端倾斜设置,且逐渐降低,支撑轨道3的出口端为弧形结构。当AGV小车7带动空的输送小车4的升降装配架2沿支撑轨道3的入口端逐渐升高进入水平段等待装上消声器;AGV小车变换与前面已经装好消声器的另一台输送小车连接,AGV小车7带动装有消声器1的输送小车4的升降装配架2沿出口端运行逐步下降。升降装配架2与支撑轨道3配合升降时,轴承22沿支撑轨道3运行带动方钢框架21升降,方钢框架21升降时连杆23的两端与轴相对转动配合方钢框架21升降,结构简单、运行稳定灵活。As shown in Figures 2 to 5, the transport trolley 4 is rotatably connected with the lifting assembly frame 2 that cooperates with the support rail 3, the AGV trolley 7 drives the transport trolley 4 to move, and the movement of the transport trolley 4 makes the lifting assembly frame 2 enter the support rail 3 for operation Adjust the height of lifting assembly frame 2. As shown in Figure 3, the lifting assembly frame 2 includes a square steel frame 21 and a connecting rod 23, and the square steel frame 21 is welded and assembled by 40 square steel. The side of square steel frame 21 is provided with the bearing 22 that cooperates with support track 3, and axle 24 is installed on the square steel frame 21, and the quantity of the axle 24 that is installed on the square steel frame 21 is two, and two axles 24 are installed on respectively One end and the middle part of square steel frame 21. One end of the connecting rod 23 is rotatably connected with the shaft 24, and the other end of the connecting rod 23 is rotatably connected with the shaft at the top of the delivery trolley 4. The structure is simple and stable, and the operation is flexible. As shown in Figure 2, the middle end of the support track 3 is set horizontally, the entrance end of the support track 3 is arranged obliquely, and gradually rises, the outlet end of the support track 3 is arranged obliquely, and gradually decreases, and the outlet end of the support track 3 is an arc shaped structure. When the AGV trolley 7 drives the lifting assembly frame 2 of the empty conveying trolley 4 to gradually rise along the entrance of the support rail 3 and enter the horizontal section to wait for the muffler to be installed; the AGV trolley is transformed and connected to another conveying trolley that has already installed the muffler in front, The AGV trolley 7 drives the lifting assembly frame 2 of the conveying trolley 4 equipped with the muffler 1 to move down gradually along the outlet end. When the lifting assembly frame 2 cooperates with the supporting rail 3 to lift, the bearing 22 moves along the supporting rail 3 to drive the square steel frame 21 to lift, and when the square steel frame 21 lifts, the two ends of the connecting rod 23 rotate relative to the shaft to cooperate with the square steel frame 21 to lift. Simple, stable and flexible operation.

如图2和图5所示,输送小车4的底部设有牵引挡块5,AGV小车7与牵引挡块5连接推动输送小车4移动。如图5所示,AGV小车7的顶部设有与牵引挡块5配合的升降推头6,升降推头6升起与牵引挡块5接触,并推动输送小车4移动,升降推头6下降与牵引挡块5脱离,AGV小车7离开输送小车4,连接和脱离简单快速。As shown in FIG. 2 and FIG. 5 , a traction block 5 is provided at the bottom of the transport trolley 4 , and the AGV trolley 7 is connected to the traction block 5 to push the transport trolley 4 to move. As shown in Figure 5, the top of the AGV trolley 7 is provided with an elevating pusher 6 that cooperates with the traction block 5, the elevating pusher 6 rises to contact the traction block 5, and pushes the transport trolley 4 to move, and the elevating pusher 6 descends Disengaged from the traction block 5, the AGV trolley 7 leaves the conveying trolley 4, and the connection and detachment are simple and fast.

本实用新型通过升降轨道3托起升降装配架2,从而调整升降装配架2的升降高度,升降装配架2从支撑轨道3落下时,便自然下降与汽车底盘8装配。采用该配送装置实现了消声器的分装和与汽车底盘8装配时的不同高度的调整,通过三台输送小车4和一台AGV小车7完成多个工位的循环进行,降低了成本,提高了效率,而且该配送装置结构简单、操作运行简单方便,运行稳定、降低了劳动强度。The utility model supports the lifting assembly frame 2 by the lifting rail 3, thereby adjusting the lifting height of the lifting assembly frame 2, when the lifting assembly frame 2 falls from the support rail 3, it will naturally descend and assemble with the automobile chassis 8. The dispensing device is used to realize the sub-assembly of the muffler and the adjustment of different heights when assembling with the automobile chassis 8, and the cycle of multiple stations is completed through three conveying trolleys 4 and one AGV trolley 7, which reduces costs and improves productivity. Efficiency, and the distribution device has a simple structure, simple and convenient operation, stable operation, and reduced labor intensity.

上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.

Claims (8)

1. a kind of muffler ASSY dispenses dispenser, it is characterised in that:Defeated including AGV dollies, supporting track and at least one Dolly is sent, the rise and fall assembly rack coordinated with supporting track on the transport trolley, is rotatably connected to, the AGV dollies drive conveying Dolly is moved, and transport trolley moves the height for causing rise and fall assembly rack to enter supporting track combustion adjustment rise and fall assembly rack.
2. a kind of muffler ASSY according to claim 1 dispenses dispenser, it is characterised in that:The rise and fall assembly rack Including square steel framework and connecting rod, the square steel frame facet is provided with the bearing coordinated with supporting track, on the square steel framework Axle is installed, one end of the connecting rod is connected with axle, and the other end of the connecting rod is connected with the axle at the top of transport trolley.
3. a kind of muffler ASSY according to claim 2 dispenses dispenser, it is characterised in that:It is arranged on the square steel The quantity of the axle on framework is two, and two axles are separately mounted to one end and middle part of square steel framework.
4. a kind of muffler ASSY according to claim 1 dispenses dispenser, it is characterised in that:The transport trolley Bottom is provided with traction block, and the AGV dollies are connected promotion transport trolley movement with the traction block.
5. a kind of muffler ASSY according to claim 4 dispenses dispenser, it is characterised in that:The AGV dollies Top is provided with the lifting coordinated with traction block and is cut somebody's hair, and the lifting is cut somebody's hair to rise and contacted with traction block, and promotes conveying little Car is moved.
6. a kind of muffler ASSY according to claim 1 dispenses dispenser, it is characterised in that:The transport trolley Quantity is three.
7. a kind of muffler ASSY according to claim 1 dispenses dispenser, it is characterised in that:The supporting track Middle-end is horizontally disposed with, and the arrival end of the supporting track is obliquely installed, and gradually rises, and the port of export of the supporting track is inclined Arrange, and be gradually lowered.
8. a kind of muffler ASSY according to claim 7 dispenses dispenser, it is characterised in that:The supporting track The port of export is arcuate structure.
CN201620988679.4U 2016-08-30 2016-08-30 A kind of muffler ASSY dispenses dispenser Active CN206010316U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309587A (en) * 2017-07-05 2017-11-03 庆铃汽车(集团)有限公司 A kind of frock for robot welding white body
CN108673089A (en) * 2018-07-12 2018-10-19 中国联合工程有限公司 A kind of application gathering chain is directly used in the multistation assembly system of assembly
CN110103021A (en) * 2019-05-14 2019-08-09 东莞优先家居有限公司 Semi-automatic flow process line of sofa

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309587A (en) * 2017-07-05 2017-11-03 庆铃汽车(集团)有限公司 A kind of frock for robot welding white body
CN107309587B (en) * 2017-07-05 2023-07-11 庆铃汽车(集团)有限公司 Tool for welding white car body by robot
CN108673089A (en) * 2018-07-12 2018-10-19 中国联合工程有限公司 A kind of application gathering chain is directly used in the multistation assembly system of assembly
CN108673089B (en) * 2018-07-12 2023-09-05 中国联合工程有限公司 Multi-station assembly system for directly assembling coating power and free chain
CN110103021A (en) * 2019-05-14 2019-08-09 东莞优先家居有限公司 Semi-automatic flow process line of sofa

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