CN205973268U - Unwrapping wire steel wire release condition runs head and disconnected silk early warning device down - Google Patents
Unwrapping wire steel wire release condition runs head and disconnected silk early warning device down Download PDFInfo
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- CN205973268U CN205973268U CN201620921429.9U CN201620921429U CN205973268U CN 205973268 U CN205973268 U CN 205973268U CN 201620921429 U CN201620921429 U CN 201620921429U CN 205973268 U CN205973268 U CN 205973268U
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- China
- Prior art keywords
- unwrapping wire
- wire
- steel wire
- rocking arm
- beam wheel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 47
- 239000010959 steel Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 238000007747 plating Methods 0.000 abstract description 8
- 238000009713 electroplating Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000406668 Loxodonta cyclotis Species 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model discloses an unwrapping wire steel wire release condition runs head and disconnected silk early warning device down, including programmable controller and the unwrapping wire unit more than two, the unwrapping wire unit is by unwrapping wire I -shaped wheel A, B, rocking arm drive assembly, meter circle device and light crossing -signal constitution, the rocking arm of rocking arm drive assembly drives I -shaped wheel A or B unwrapping wire, is equipped with meter circle device on the rocking arm drive assembly, meter circle device comprises photoelectric sensor, friction disk and the setting response piece on the friction disk, light crossing -signal and photoelectric sensor are connected with programmable controller respectively, programmable controller links man -machine interface operation screen outward. The device can keep the continuous unwrapping wire of plating process unwrapping wire steel wire in the steel cord production process, improves production efficiency, need not the on -the -spot tour of operating personnel, it is extravagant effectively to have reduced the manpower, reduces intensity of labour, overcome the phenomenon that the head is broken, is run to plating process unwrapping wire steel wire effectively, product quality is stable.
Description
Technical field
This utility model is related to during electroplating work procedure unwrapping wire steel wire release in steel cord production process fracture of wire and runs head now
The prior-warning device of elephant.
Background technology
Electroplating operating line is the heart operation that steel cord produces, and belongs to continuous production operation line, and winding steel wire form is even
Continuous non-stop run, this requires that unwrapping wire side steel wire also will keep continuous unwrapping wire.Plating line unwrapping wire is by 42 sets of unwrapping wire at present
Frame forms, and often set pay off rack has two Unreeling seats of A, B, the using and the reserved.Operative employee is first in advance in the I-beam wheel discharging
Steel wire end with etc. to be switched release I-beam wheel on the head end of steel wire welded, thus the steel in two I-beam wheel can be made
Silk keeps seriality.Then, operative employee passes through on-the-spot make an inspection tour, once finding that in the I-beam wheel discharging, steel wire soon discharges line
When, before reaching corresponding pay off rack in advance, manually unwrapping wire rocking arm is switched to just etc. in I-beam wheel to be released, now former wait
The I-beam wheel of release becomes the I-beam wheel discharging, and the empty I-beam wheel having released is then after being replaced with full I-beam wheel
The I-beam wheel to be released such as becoming again, so alternately and repeatedly operating, thus reaching the uninterrupted unwrapping wire of plating line unwrapping wire side steel wire
Purpose.There is following defect in prior art：Because each operative employee is responsible for three lines, steel wire taken turns by every line 84, totally 252 wheel
Steel wire, operative employee cannot know the storage situation discharging steel wire in I-beam wheel in time, generally requires ceaselessly to patrol at the scene
Depending on, when also having a lot of circle steel wire to wheel bottom, operator will wait at the scene to be switched, not only cause artificial, when
Between on waste, and because plating line unwrapping wire wire wheel number is many, which root steel wire first releases first switches, and depends entirely on tour behaviour
The micro-judgment of workmanship, often can attend to one thing and lose sight of another or because the I-beam wheel that misjudgment causes switches not in time, lead to steel wire
Break, run the phenomenon of head, stably bring very big hidden danger to production efficiency and product quality.
Content of the invention
The purpose of this utility model is to provide electroplating work procedure unwrapping wire steel wire in a kind of steel cord production process can keep even
Continuous unwrapping wire, improve production efficiency reduces labor intensity simultaneously, and runs head under the stable unwrapping wire steel wire release conditions of product quality
And fracture of wire prior-warning device.
This utility model is achieved by the following technical solution：
Head and fracture of wire prior-warning device is run, including Programmable Logic Controller and plural unwrapping wire under unwrapping wire steel wire release conditions
Unit；Pay-off unit is by Loosen up wire wheel A, B, rocking arm drive assembly, meter coil apparatus and light crossing-signal composition；Rocking arm drive assembly
Rocking arm drive I-beam wheel A or B unwrapping wire, rocking arm drive assembly is provided with meter coil apparatus；Meter coil apparatus are by photoelectric sensor, friction
Disk and the sensing chip composition being arranged on frictional disk；Light crossing-signal and photoelectric sensor are connected with Programmable Logic Controller respectively；Can
Man machine interface operator control panel is connected outside programmable controller.
It is made up of with 3 × 42 pay-off unit Programmable Logic Controller.
Repeatedly alarm outside Programmable Logic Controller.
I-beam wheel location A sensor and I-beam wheel B location sensor, I-beam wheel location A are additionally provided with rocking arm drive assembly
Sensor and I-beam wheel B location sensor are connected with Programmable Logic Controller respectively.
Light crossing-signal is double-colored alarm lamp, and sound alarm subsystem is alert tune loudspeaker.
This utility model is not affected by coil diameter according to the steel wire number of turns being wound around on plating Loosen up wire wheel, using the side of meter circle
Formula measures the release number of turns of steel wire, and unwrapping wire rocking arm often rotates a circle around I-beam wheel and discharges a circle, is wrapped in I-beam wheel
The fact that the steel wire number of turns just lacks a circle, slightly connect in last process and meter circle mode, operation are equally employed on the Receiving wire wheel drawing
Personnel write the measured number of turns after producing a wheel steel wire on circulation label, and circulate electroplating work procedure.Come into operation this wheel steel wire when,
Number of turns value is directly inputted in this utility model man machine interface operator control panel according to the number of turns on label, Programmable Logic Controller is pre- in advance
If warning number of turns value well, such as this wheel wire loop numerical value is 9000 circles, and conversion deducts 60 circles to Programmable Logic Controller automatically, that is, work as arrival
During 8940 circle, sound and light alarm starts, and reminds operative employee to come to switch I-beam wheel A-B.
This utility model compared with prior art has the advantages that：
This utility model can keep the continuous unwrapping wire of electroplating work procedure unwrapping wire steel wire in steel cord production process, improve and produce effect
Rate；Without operator's on-the-spot make an inspection tour, effectively reduce manpower and waste, reduce labor intensity；Effectively overcome electroplating work procedure
The phenomenon of head is broken, run to unwrapping wire steel wire, and product quality is stable.
Brief description
Fig. 1 is the structural representation of Programmable Logic Controller and pay-off unit in this utility model embodiment；
Fig. 2 is the top view of this utility model embodiment.
In figure sequence number：1st, Programmable Logic Controller, 2, I-beam wheel A, 3, I-beam wheel B, 4, rocking arm, 5, photoelectric sensor, 6, rub
Wiping disk, 7, sensing chip, 8, man machine interface operator control panel, 9, I-beam wheel location A sensor, 10, I-beam wheel B location sensor, 11, double
Color alarm lamp, 12, alert adjust loudspeaker.
Specific embodiment
Below in conjunction with accompanying drawing, specific embodiment of the present utility model is described in further detail.
Referring to shown in Fig. 1 and Fig. 2, run head and fracture of wire prior-warning device under a kind of unwrapping wire steel wire release conditions, including programmable
42 pay-off unit taken advantage of by controller 1 and three；Each pay-off unit drives total by Loosen up wire wheel A2, I-beam wheel B3, rocking arm
Become, meter coil apparatus and double-colored alarm lamp 11 form；The Rocker arm 4 of rocking arm drive assembly drives I-beam wheel A2 or I-beam wheel B3 unwrapping wire,
Rocking arm drive assembly is provided with meter coil apparatus, I-beam wheel location A sensor 9 and I-beam wheel B location sensor 10, I-beam wheel A position
Put sensor 9 and I-beam wheel B location sensor 10 is connected with Programmable Logic Controller 1 respectively；Meter coil apparatus by photoelectric sensor 5,
Frictional disk 6 and the sensing chip 7 being arranged on frictional disk 6 form；Double-colored alarm lamp 11 and photoelectric sensor 5 respectively with programmable control
Device 1 processed connects；Man machine interface operator control panel 8 and alert tune loudspeaker 12 are connected outside Programmable Logic Controller 1.
First confirm that number of turns value on pay-off unit number and I-beam wheel A circulation label in production process, stir Rocker arm assembly
Rocker arm 4 is to needing Loosen up wire wheel A；Input pay-off unit number and I-beam wheel A in man machine interface operator control panel 8, and input I-shaped
Take turns number of turns value on A circulation label, warning number of turns value then automatically generates in advance, and I-beam wheel A enters and treats unwrapping wire state.When steel wire unwrapping wire
The number of turns counts after starting, and when Rocker arm 4 is rotated through I-beam wheel location A sensor 9, Programmable Logic Controller 1 is automatically by photoelectric sensing
The lap information that device 5 collects is compared computing with the alarming value in man machine interface operator control panel 8, and in man machine interface operator control panel
Show on 8, when both differences reach warning number of turns setting value in advance, triggering is alert to adjust loudspeaker 12, simultaneously corresponding unwrapping wire
Double-colored alarm lamp 11 flicker of unit number is reported to the police, and reminds operator to come to switch Loosen up wire wheel；Play and give warning in advance, prevent
Plating unwrapping wire steel wire runs the purpose of head.Equally, when being switched to another I-beam wheel B, same input pay-off unit number, I-beam wheel B and
Number of turns value on I-beam wheel B circulation label, when Rocker arm 4 is rotated through I-beam wheel B location sensor 10, Programmable Logic Controller 1 is certainly
The dynamic lap information collecting photoelectric sensor 5 is compared computing with the alarming value in man machine interface operator control panel 8, and in people
Show on machine interface operation screen 8, when both differences reach warning number of turns setting value in advance, triggering is alert to adjust loudspeaker 12,
Double-colored alarm lamp 11 flicker of corresponding pay-off unit number is reported to the police simultaneously, reminds operator to come to switch Loosen up wire wheel；Switching
After I-beam wheel, the more empty I-beam wheel on Unreeling seat is replaced with full I-beam wheel, so moves in circles.
And increased steel wire in Programmable Logic Controller 1 program surprisingly to break end, i.e. the meter circle noninductive induction signal of photoelectric sensor 5
Warning function, after can preventing steel wire from surprisingly breaking end, employee not in time in combing production line cell body steel wire mutually twist and lead to continuously make
The catastrophe failure that industry line stops occurs.
This utility model after the application of my company, plating payoff operation personnel need not walkaround inspection back and forth at the scene, only need
Note sound and light alarm signal, you can judge which wheel steel wire of pay-off unit number releases needs soon and switches over, greatly reduce
The mental pressure of employee, has effectively prevented the unwrapping wire steel wire race head phenomenon that artificial error in judgement leads to.
Embodiment, only to facilitate understanding the technical solution of the utility model, does not constitute and protects model to this utility model
The restriction enclosed, every without departing from technical solutions of the utility model perhaps according to technical spirit of the present utility model to top
Any simple modification, equivalent variations and modification that case is made, all still fall within this utility model protection domain.
Claims (5)
1. run head and fracture of wire prior-warning device under unwrapping wire steel wire release conditions it is characterised in that it include Programmable Logic Controller (1) and
Plural pay-off unit；Pay-off unit by Loosen up wire wheel A (2), B (3), rocking arm drive assembly, meter coil apparatus and light alarm
Device forms；(2) (4) the rocking arm of rocking arm drive assembly drive I-beam wheel A or B (3) unwrapping wire, and rocking arm drive assembly is provided with meter coil apparatus；
Meter coil apparatus by photoelectric sensor (5), (6) frictional disk and be arranged on the sensing chip that (6) frictional disk go up and (7) form；Light crossing-signal and light
(1) (5) electric transducer be connected with Programmable Logic Controller respectively；(8) Programmable Logic Controller is (1) outer to connect man machine interface operator control panel.
2. run head and fracture of wire prior-warning device under unwrapping wire steel wire release conditions according to claim 1 it is characterised in that：Its by
(1) Programmable Logic Controller is constituted with 3 × 42 pay-off unit.
3. run head and fracture of wire prior-warning device under unwrapping wire steel wire release conditions according to claim 1 and 2 it is characterised in that：
Programmable Logic Controller (1) outer repeatedly alarm.
4. run head and fracture of wire prior-warning device under unwrapping wire steel wire release conditions according to claim 3 it is characterised in that：Rocking arm
I-beam wheel location A sensor is additionally provided with drive assembly (9) with I-beam wheel B location sensor (10), I-beam wheel location A sensor is (9)
(10) (1) it is connected with Programmable Logic Controller respectively with I-beam wheel B location sensor.
5. run head and fracture of wire prior-warning device under unwrapping wire steel wire release conditions according to claim 4 it is characterised in that：Light report
For double-colored alarm lamp (11), sound alarm subsystem is that (12) police adjusts loudspeaker to alert device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620921429.9U CN205973268U (en) | 2016-08-22 | 2016-08-22 | Unwrapping wire steel wire release condition runs head and disconnected silk early warning device down |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620921429.9U CN205973268U (en) | 2016-08-22 | 2016-08-22 | Unwrapping wire steel wire release condition runs head and disconnected silk early warning device down |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205973268U true CN205973268U (en) | 2017-02-22 |
Family
ID=58033905
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620921429.9U Expired - Fee Related CN205973268U (en) | 2016-08-22 | 2016-08-22 | Unwrapping wire steel wire release condition runs head and disconnected silk early warning device down |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205973268U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219320A (en) * | 2016-08-22 | 2016-12-14 | 江苏兴达钢帘线股份有限公司 | Head and fracture of wire prior-warning device is run under unwrapping wire steel wire release conditions |
-
2016
- 2016-08-22 CN CN201620921429.9U patent/CN205973268U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219320A (en) * | 2016-08-22 | 2016-12-14 | 江苏兴达钢帘线股份有限公司 | Head and fracture of wire prior-warning device is run under unwrapping wire steel wire release conditions |
| CN106219320B (en) * | 2016-08-22 | 2022-05-20 | 江苏兴达钢帘线股份有限公司 | Run head and broken wire early warning device under release state of paying-off steel wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 |