LED support for flip chip and LED
Technical Field
This patent belongs to LED encapsulation technical field, especially relates to a LED support and LED for flip chip.
Background
In recent years, with the rapid development of LED product technology, flip chips have become the key direction of industrial research due to their advantages of low thermal resistance, super current driving and high light efficiency, however, flip chips have a problem of leakage current (IR).
In the prior art, an Au-Sn alloy electrode technology and an eutectic soldering technology are adopted to enable a flip chip and a substrate to be well soldered, and the problem of IR is avoided, however, Au-Sn alloy equipment and eutectic soldering equipment are required to be used in the technology, the investment cost is high, the temperature in the eutectic soldering technology is up to 320 ℃, the temperature is an application condition which cannot be borne by a conventional SMD plastic support and a white oil substrate, the temperature exceeds the melting temperature of the plastic, the melting deformation of the plastic is easily caused, the white oil is yellowed, and the reflectivity is sharply reduced.
The flip chip adopts the solder paste die bonding technology, although the practicability is strong, the cost performance is high. However, after packaging, since the melting direction of the solder paste during reflow soldering is not controllable, the solder paste flows to conduct the positive and negative electrodes at the bottom of the flip chip, and thus the IR problem occurs.
SUMMERY OF THE UTILITY MODEL
Therefore, it is necessary to provide an LED support and an LED for a flip chip, aiming at the problem that a flip chip is easily subjected to leakage current when the flip chip is fixed by using a solder paste die bonding technique.
The utility model provides a pair of a LED support for flip chip, the LED support includes the base plate, wherein, metal level and insulating tape have on the base plate, the insulating tape will the metal level is isolated to be anodal region and negative pole region, anodal region with be provided with the recess on the negative pole region respectively.
In one embodiment, the groove is an inverted trapezoidal groove.
In one embodiment, the trapezoid is an isosceles trapezoid.
In one embodiment, the included angle between the bottom surface and the side surface of the inverted trapezoidal groove is 100-120 degrees.
In one of the embodiments, the area of the recess opening is the same as the area of the electrodes of the flip chip.
In one embodiment, the depth of the groove is 20-30 μm.
In one embodiment, the wall of the groove is provided with a concave or convex texture.
In one embodiment, the groove structure of the positive electrode region is different from that of the negative electrode region.
In one embodiment, the LED support is one of a patch support, a flat support, a COB support, and a high power support.
The utility model also provides a LED, wherein, LED includes as above the LED support.
Above-mentioned LED support and LED for flip chip are provided with the recess in the positive pole region and the negative pole region of base plate, and the tin cream can evenly be filled in the recess, and melting tin cream can not remove the skew during reflow soldering to avoid the IR problem that packaging process tin cream melting skew caused.
Above-mentioned an LED support and LED for flip chip, the recess of falling the trapezium structure helps the abundant even filling of tin cream in the recess, is favorable to reducing the stress of tin cream in ageing heating process, promotes the reliability in the finished product production process.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.
Fig. 1 is a schematic structural view of an embodiment 1 of an LED support for a flip chip according to the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a schematic diagram of an LED structure including the LED support for flip chips described in embodiment 1;
fig. 4 is a schematic structural view of an embodiment 2 of the LED support for flip chip of the present invention;
fig. 5 is a schematic view of an LED structure including an LED support for a flip chip according to embodiment 2;
wherein,
10-a substrate;
21-positive electrode region;
22-a negative electrode region;
30-an insulating tape;
41-positive electrode groove;
42-negative electrode groove;
50-a plastic cofferdam;
60-flip chip;
70-packaging glue.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the following is a detailed description of the LED support and LED for flip chip according to the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1 to 3, a bracket according to embodiment 1 of the present invention is a surface mount type LED bracket for a flip chip 60. The support comprises a substrate 10, an insulating tape 30 is laid on the substrate 10, metal layers are laid on two sides of the insulating tape 30, and the metal layers on the two sides are a positive electrode area 21 and a negative electrode area 22 respectively. A positive electrode groove 41 is formed in the positive electrode region 21 adjacent to the insulating tape 30 by a press molding method; a negative electrode groove 42 is provided at a position of the negative electrode region 22 adjacent to the insulating tape 30. A plastic dam 50 is disposed on the metal layer, and the plastic dam 50 forms a package cavity in a region centered on the positive electrode groove 41 and the negative electrode groove 42.
The positive electrode groove 41 and the negative electrode groove 42 are inverted trapezoidal grooves, wherein the trapezoidal shape is an isosceles trapezoid, the depth of the inverted trapezoidal groove formed in the metal layer is 20 μm, the opening area of the groove is the same as the electrode area of the flip chip 60, and the included angle α between the bottom surface and the side surface of the inverted trapezoidal groove is 100 °. The recess is the trapezoidal recess of falling, helps in the solder paste fully to fill with the recess, and the solder paste after the melt molding is the trapezoidal structure of falling, and the reducible solder paste stress that receives when the encapsulation is toasted the solidification has promoted the reliability that the solder paste electricity communicates.
As an alternative embodiment, the positive electrode groove 41 and the negative electrode groove 42 may be rectangular grooves or inverted triangular grooves.
As an alternative embodiment, the positive electrode groove 41 and the negative electrode groove 42 may be provided with a concave or convex texture on the wall of the groove to further place the stress action of the solder paste during the package baking and curing.
When the flip chip 60 is packaged, the positive electrode groove 41 and the negative electrode groove 42 are filled with solder paste, the positive electrode of the flip chip 60 is aligned with the positive electrode groove 41, the negative electrode of the flip chip 60 is aligned with the negative electrode groove 42, the flip chip 60 is fixed to the negative electrode groove 42, and the solder paste is melted through a reflow soldering technology to enable the flip chip 60 and the LED support to form an electric path. And pouring the packaging glue 70 into the packaging cavity formed by the plastic cofferdam 50, and baking to cure the packaging glue 70 to finish packaging.
Because the solder paste is injected into the positive electrode groove 41 and the negative electrode groove 42, when the solder paste is melted by the reflow soldering technology, the solder paste is limited by the positive electrode groove 41 and the negative electrode groove 42, and the solder paste does not melt and flow out of the positive electrode groove 41 or the negative electrode groove 42 during high-temperature reflow soldering, so that the electrical connection between the solder paste and the metal layer and the positive and negative electrodes of the flip chip 60 is excellent, the communication between the positive electrode and the negative electrode is avoided, and the IR problem is avoided.
Referring to fig. 4 to 5, a bracket according to embodiment 2 of the present invention is a flat-plate LED bracket for a flip chip 60. The holder includes a substrate 10, a metal layer is provided on the substrate 10, and the metal layer is isolated into a positive electrode region 21 and a negative electrode region 22 by an insulating tape 30. A positive electrode groove 41 is formed in the positive electrode region 21 adjacent to the insulating tape 30 by etching; a negative electrode groove 42 is provided at a position of the negative electrode region 22 adjacent to the insulating tape 30.
The positive electrode groove 41 and the negative electrode groove 42 are inverted trapezoidal grooves, wherein the trapezoidal shape is an isosceles trapezoid, the inverted trapezoidal groove formed on the metal layer has a depth of 30 μm, the opening area of the groove is the same as the electrode area of the flip chip 60, and the included angle α between the bottom surface and the side surface of the inverted trapezoidal groove is 120 °.
When the flip chip 60 is packaged, the positive electrode groove 41 and the negative electrode groove 42 are filled with solder paste, the positive electrode of the flip chip 60 is aligned with the positive electrode groove 41, the negative electrode of the flip chip 60 is aligned with the negative electrode groove 42, the flip chip 60 is fixed to the negative electrode groove 42, and the solder paste is melted through a reflow soldering technology to enable the flip chip 60 and the LED support to form an electric path. The high thixotropic packaging adhesive 70 is arranged above the flip chip 60, so that the high thixotropic packaging adhesive 70 forms a hemispherical structure, and the high thixotropic packaging adhesive 70 is cured by baking to complete packaging.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.