CN205911375U - A lithium battery aluminum-plastic film packaging machine with on-line insulation detection function - Google Patents
A lithium battery aluminum-plastic film packaging machine with on-line insulation detection function Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
[技术领域][technical field]
本实用新型涉及一种带有在线绝缘检测功能的锂电池铝塑膜封装机。The utility model relates to a lithium battery aluminum-plastic film packaging machine with an on-line insulation detection function.
[背景技术][Background technique]
锂离子电池与铅酸、镉镍等其他类型的电池相比具有容量大、工作电压高、充电速度快、工作温度范围宽、循环寿命长、体积小、重量轻等优点。目前锂离子电池已广泛应用于移动电话、笔记本电脑、电动工具等领域,并且其应用范围越来越广泛。Compared with other types of batteries such as lead-acid and nickel-cadmium, lithium-ion batteries have the advantages of large capacity, high operating voltage, fast charging speed, wide operating temperature range, long cycle life, small size, and light weight. At present, lithium-ion batteries have been widely used in mobile phones, notebook computers, electric tools and other fields, and their application range is becoming wider and wider.
目前锂离子电池采用铝塑膜软包装的方式最为广泛,软包装锂电池比其他封装结构的电池有着很大的优势,但由于铝塑膜中间的铝层在电池封装时易与负极极耳短路造成后续电芯带电后铝层被腐蚀,所以在软包装锂电池生产过程会增加几道对铝塑膜是否与负极极耳短路的不良进行检测的工序,同时锂离子电池的另一种不良便是内部短路,电池正负极极片上的毛刺、粉尘和隔离膜上的瑕疵都会造成内部短路,故同样需要内部检验的工序将不良品挑出。大多数软包锂离子电池生产厂家会在电池顶封工序后设置一道人工全检铝塑膜与负极极耳是否短路和电池内短路的检测工序,但由于人工检测效率较为低下,且对操作手法和员工的责任心要求较高,往往有很多不良品未检出。At present, lithium-ion batteries are most widely packaged in aluminum-plastic film flexible packaging. Soft-packed lithium batteries have great advantages over batteries with other packaging structures. After the battery is charged, the aluminum layer is corroded, so in the production process of flexible packaging lithium batteries, several procedures will be added to detect whether the aluminum-plastic film is short-circuited with the negative tab. At the same time, another defect of lithium-ion batteries is internal short circuit. , The burrs on the positive and negative pole pieces of the battery, dust and defects on the separator will all cause internal short circuits, so the internal inspection process is also required to pick out defective products. Most soft-pack lithium-ion battery manufacturers will set up a manual inspection process for short-circuiting between the aluminum-plastic film and the negative electrode tab and the internal short-circuit of the battery after the battery top-sealing process. And employees have high requirements for responsibility, and many defective products are often not detected.
因此,如何克服上述存在的缺陷,已成为本领域技术人员亟待解决的重要课题。Therefore, how to overcome the above existing defects has become an important issue to be solved urgently by those skilled in the art.
[实用新型内容][utility model content]
本实用新型克服了上述技术的不足,提供了一种带有在线绝缘检测功能的锂电池铝塑膜封装机,其便于在封装时进行锂电池的在线绝缘检测。The utility model overcomes the disadvantages of the above-mentioned technologies, and provides an aluminum-plastic film packaging machine for lithium batteries with the function of on-line insulation detection, which facilitates the on-line insulation detection of lithium batteries during packaging.
为实现上述目的,本实用新型采用了下列技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种带有在线绝缘检测功能的锂电池铝塑膜封装机,包括有上封头基座1和下封头基座2,所述上封头基座1向侧边方向连接有第一绝缘支架11和向下方向连接有用于封装锂电池3侧边上铝塑膜4的上封头12,所述下封头基座2向侧边方向连接有第二绝缘支架21和向上方向连接有用于封装锂电池3侧边上铝塑膜4的下封头22,所述第一绝缘支架11与第二绝缘支架21之间设有工作台5,所述第一绝缘支架11上设有用于与锂电池3上正极极耳31接触的第一导电探针61和用于与锂电池3上负极极耳32接触的第二导电探针62以及用于与铝塑膜4中铝层接触的第三导电探针63,所述第一导电探针61与所述第二导电探针62之间电连接有第一绝缘电阻测试仪71,所述第二导电探针62与第三导电探针63之间电连接有第二绝缘电阻测试仪72,所述第二绝缘支架21上设有便于所述第三导电探针63刺进所述铝塑膜4中以与铝层接触的绝缘软垫块8。A lithium battery aluminum-plastic film packaging machine with an online insulation detection function, comprising an upper head base 1 and a lower head base 2, the upper head base 1 is connected to a first insulating The support 11 is connected to the upper head 12 for encapsulating the aluminum-plastic film 4 on the side of the lithium battery 3 in the downward direction, and the lower head base 2 is connected to the second insulating support 21 in the side direction and connected in the upward direction. On the lower head 22 of the aluminum-plastic film 4 on the side of the package lithium battery 3, a workbench 5 is provided between the first insulating support 11 and the second insulating support 21, and the first insulating support 11 is provided with a The first conductive probe 61 that is in contact with the positive pole tab 31 on the lithium battery 3 and the second conductive probe 62 that is used to contact the negative pole tab 32 on the lithium battery 3 and that is used to contact the aluminum layer in the aluminum-plastic film 4 The third conductive probe 63, the first insulation resistance tester 71 is electrically connected between the first conductive probe 61 and the second conductive probe 62, the second conductive probe 62 and the third conductive probe A second insulation resistance tester 72 is electrically connected between the needles 63, and the second insulation support 21 is provided with an insulation device for facilitating the insertion of the third conductive probe 63 into the aluminum-plastic film 4 to contact the aluminum layer. Upholstered blocks8.
如上所述的一种带有在线绝缘检测功能的锂电池铝塑膜封装机,所述第一导电探针61和第二导电探针62都能在所述第一绝缘支架11上移动。As mentioned above, a lithium battery aluminum-plastic film packaging machine with an online insulation detection function, the first conductive probe 61 and the second conductive probe 62 can both move on the first insulating support 11 .
如上所述的一种带有在线绝缘检测功能的锂电池铝塑膜封装机,所述第一绝缘支架11上设有水平导向槽111,所述水平导向槽111上分别通过螺丝连接有第一针座611、第二针座621、以及第三针座631,所述第一导电探针61安装在所述第一针座611上,所述第二导电探针62安装在所述第二针座621上,所述第三导电探针63安装在所述第三针座631上。As mentioned above, a lithium battery aluminum-plastic film packaging machine with an online insulation detection function, the first insulating bracket 11 is provided with a horizontal guide groove 111, and the horizontal guide groove 111 is respectively connected with a first Needle base 611, second needle base 621, and third needle base 631, the first conductive probe 61 is mounted on the first needle base 611, the second conductive probe 62 is mounted on the second On the needle seat 621 , the third conductive probe 63 is mounted on the third needle seat 631 .
如上所述的一种带有在线绝缘检测功能的锂电池铝塑膜封装机,所述第一导电探针61通过第一弹簧612弹性连接在所述第一针座611上,所述第二导电探针62通过第二弹簧622弹性连接在所述第二针座621上。As mentioned above, a lithium battery aluminum-plastic film packaging machine with online insulation detection function, the first conductive probe 61 is elastically connected to the first needle base 611 through the first spring 612, and the second The conductive probe 62 is elastically connected to the second needle base 621 through the second spring 622 .
如上所述的一种带有在线绝缘检测功能的锂电池铝塑膜封装机,所述水平导向槽111槽口处的第一绝缘支架11上设有与所述水平导向槽111平行设置的刻度112。As mentioned above, a lithium battery aluminum-plastic film packaging machine with an online insulation detection function, the first insulating bracket 11 at the notch of the horizontal guide groove 111 is provided with a scale parallel to the horizontal guide groove 111 112.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本案能够在封装时进行锂电池的在线绝缘检测,工作时,所述上封头基座带动所述上封头和第一绝缘支架一起向下运动,所述下封头基座带动所述下封头和第二绝缘支架一起向上运动,所述上封头和下封头共同对锂电池侧边上铝塑膜进行热封,这时,所述第一导电探针与锂电池上正极极耳接触、所述第二导电探针与锂电池上负极极耳接触、以及所述第三导电探针刺进所述铝塑膜中与其铝层接触,如此,所述第一绝缘电阻测试仪对锂电池的内短路进行检测,即检测正极极耳与负极极耳是否短路,所述第二绝缘电阻测试仪对锂电池中的铝层与负极极耳是否短路进行检测,若第一绝缘电阻测试仪发出短路的蜂鸣报警声,则锂电池为内部短路,若所述第二绝缘电阻测试仪发出短路的蜂鸣报警声,则锂电池为负极极耳与铝塑膜中铝层的短路,当发现上述不良情况,则在封装结束后取出不良品以进行返修等,本案实现了在锂电池铝塑膜封装的同时进行在线绝缘检测的功能,其检测方便实用,可减少封装后采用人工来对锂电池进行一个一个绝缘测试的成本和可减小误判的机率,有利于提高工作效率。1. In this case, the online insulation detection of the lithium battery can be carried out during packaging. When working, the upper head base drives the upper head and the first insulating support to move downward together, and the lower head base drives the The lower head and the second insulating support move upward together, and the upper head and the lower head jointly heat-seal the aluminum-plastic film on the side of the lithium battery. At this time, the first conductive probe and the upper positive electrode of the lithium battery Tab contact, the second conductive probe is in contact with the negative pole tab on the lithium battery, and the third conductive probe penetrates into the aluminum-plastic film and contacts its aluminum layer, so that the first insulation resistance tester Detect the internal short circuit of the lithium battery, that is, detect whether the positive pole tab and the negative pole tab are short-circuited. The second insulation resistance tester detects whether the aluminum layer in the lithium battery and the negative pole tab are short-circuited. If the first insulation resistance If the tester emits a short-circuit beeping alarm, the lithium battery is an internal short circuit. If the second insulation resistance tester emits a short-circuit beeping alarm, the lithium battery is a short circuit between the negative electrode tab and the aluminum layer in the aluminum-plastic film. , when the above problems are found, the defective products will be taken out after the packaging is completed for repairing, etc. This case realizes the function of online insulation testing while the lithium battery is packaged with aluminum-plastic film. The cost of conducting insulation tests on lithium batteries one by one can reduce the probability of misjudgment, which is conducive to improving work efficiency.
2、所述第一导电探针和第二导电探针都能在所述第一绝缘支架上移动,如此,便于具体实施时,通过调节以将第一导电探针对向其下方的正极极耳和将第二导电探针对向其下方的负极极耳,以便于在铝塑膜封装时所述第一导电探针能与所述正极极耳接和所述第二导电探针能与所述负极极耳接触。2. Both the first conductive probe and the second conductive probe can move on the first insulating support, so that, during practical implementation, the first conductive probe can be adjusted to face the positive electrode below it Ear and the negative electrode ear that the second conductive probe faces below it, so that the first conductive probe can be connected with the positive electrode ear and the second conductive probe can be connected with the positive electrode ear when the aluminum-plastic film is packaged. The negative electrode lug contacts.
3、所述第一导电探针通过第一弹簧弹性连接在所述第一针座上,所述第二导电探针通过第二弹簧弹性连接在所述第二针座上,如此,当所述第一绝缘支架向下运动时,所述第一导电探针向下运动并与所述正极极耳弹性接触和所述第二导电探针向下运动并与所述负极极耳弹性接触,如此,有利于在保证接触到位的同时不压伤极耳。3. The first conductive probe is elastically connected to the first needle base through the first spring, and the second conductive probe is elastically connected to the second needle base through the second spring, so that when the When the first insulating support moves downward, the first conductive probe moves downward and comes into elastic contact with the positive tab, and the second conductive probe moves down and elastically contacts the negative tab, In this way, it is beneficial to ensure that the contact is in place without crushing the tabs.
[附图说明][Description of drawings]
图1是本案的结构示意图。Fig. 1 is the structural representation of this case.
图2是本案第一绝缘支架的具体示意图。Fig. 2 is a specific schematic diagram of the first insulating support in this case.
[具体实施方式][detailed description]
以下结合附图通过实施例对本实用新型特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解:The features of the utility model and other relevant features are further described in detail below in conjunction with the accompanying drawings through the embodiments, so as to facilitate the understanding of those skilled in the art:
如图1所示,一种带有在线绝缘检测功能的锂电池铝塑膜封装机,包括有上封头基座1和下封头基座2,所述上封头基座1向侧边方向连接有第一绝缘支架11和向下方向连接有用于封装锂电池3侧边上铝塑膜4的上封头12,所述下封头基座2向侧边方向连接有第二绝缘支架21和向上方向连接有用于封装锂电池3侧边上铝塑膜4的下封头22,所述第一绝缘支架11与第二绝缘支架21之间设有工作台5,所述第一绝缘支架11上设有用于与锂电池3上正极极耳31接触的第一导电探针61和用于与锂电池3上负极极耳32接触的第二导电探针62以及用于与铝塑膜4中铝层接触的第三导电探针63,所述第一导电探针61与所述第二导电探针62之间电连接有第一绝缘电阻测试仪71,所述第二导电探针62与第三导电探针63之间电连接有第二绝缘电阻测试仪72,所述第二绝缘支架21上设有便于所述第三导电探针63刺进所述铝塑膜4中以与铝层接触的绝缘软垫块8。As shown in Figure 1, a lithium battery aluminum-plastic film packaging machine with an on-line insulation detection function includes an upper head base 1 and a lower head base 2, and the upper head base 1 faces sideways The first insulating support 11 is connected in the direction and the upper head 12 for encapsulating the aluminum-plastic film 4 on the side of the lithium battery 3 is connected in the downward direction, and the lower head base 2 is connected with the second insulating support in the side direction. 21 and the lower head 22 for encapsulating the aluminum-plastic film 4 on the side of the lithium battery 3 are connected to the upward direction. A workbench 5 is arranged between the first insulating support 11 and the second insulating support 21. The first insulating support The bracket 11 is provided with a first conductive probe 61 for contacting the positive pole tab 31 on the lithium battery 3, a second conductive probe 62 for contacting the negative pole tab 32 on the lithium battery 3, and a second conductive probe 62 for contacting the aluminum plastic film. The third conductive probe 63 in contact with the aluminum layer in 4, a first insulation resistance tester 71 is electrically connected between the first conductive probe 61 and the second conductive probe 62, and the second conductive probe 62 and the third conductive probe 63 are electrically connected with a second insulation resistance tester 72, and the second insulating support 21 is provided with a device to facilitate the third conductive probe 63 to penetrate into the aluminum-plastic film 4 to Insulating upholstery block 8 in contact with the aluminum layer.
如上所述,本案的工作原理如下:As mentioned above, this case works as follows:
工作时,所述上封头基座1带动所述上封头12和第一绝缘支架11一起向下运动,所述下封头基座2带动所述下封头22和第二绝缘支架21一起向上运动,所述上封头12和下封头22共同对锂电池3侧边上铝塑膜4进行热封,这时,所述第一导电探针61与锂电池3上正极极耳31接触、所述第二导电探针62与锂电池3上负极极耳32接触、以及所述第三导电探针63刺进所述铝塑膜4中与其铝层接触,如此,所述第一绝缘电阻测试仪71对锂电池3的内短路进行检测,即检测正极极耳31与负极极耳32是否短路,所述第二绝缘电阻测试仪72对锂电池3中的铝层与负极极耳32是否短路进行检测,若第一绝缘电阻测试仪71发出短路的蜂鸣报警声,则锂电池3为内部短路,若所述第二绝缘电阻测试仪72发出短路的蜂鸣报警声,则锂电池3为负极极耳32与铝塑膜4中铝层的短路,当发现上述不良情况,则在封装结束后取出不良品以进行返修等,本案实现了在锂电池铝塑膜封装的同时进行在线绝缘检测的功能,其检测方便实用,可减少封装后采用人工来对锂电池3进行一个一个绝缘测试的成本和可减小误判的机率,有利于提高工作效率。When working, the upper head base 1 drives the upper head 12 and the first insulating support 11 to move downward together, and the lower head base 2 drives the lower head 22 and the second insulating support 21 Moving upward together, the upper sealing head 12 and the lower sealing head 22 jointly heat-seal the aluminum-plastic film 4 on the side of the lithium battery 3. At this time, the first conductive probe 61 and the positive electrode tab on the lithium battery 3 31 contact, the second conductive probe 62 is in contact with the negative electrode tab 32 on the lithium battery 3, and the third conductive probe 63 penetrates into the aluminum-plastic film 4 and contacts its aluminum layer, so that the first An insulation resistance tester 71 detects the internal short circuit of the lithium battery 3, that is, detects whether the positive pole tab 31 and the negative pole tab 32 are short-circuited. Whether the ear 32 is short-circuited is detected. If the first insulation resistance tester 71 sends a short-circuit buzzer alarm, the lithium battery 3 is internally short-circuited. If the second insulation resistance tester 72 sends a short-circuit buzzer alarm, then The lithium battery 3 is a short circuit between the negative electrode tab 32 and the aluminum layer in the aluminum-plastic film 4. When the above-mentioned problems are found, the defective product will be taken out after the packaging is completed for repair. The function of online insulation detection is convenient and practical, which can reduce the cost of using manual insulation tests on lithium batteries 3 one by one after packaging and reduce the probability of misjudgment, which is conducive to improving work efficiency.
如上所述,具体实施时,所述第一导电探针61和第二导电探针62都能在所述第一绝缘支架11上移动,如此,便于具体实施时,通过调节以将第一导电探针61对向其下方的正极极耳31和将第二导电探针62对向其下方的负极极耳32,以便于在铝塑膜4封装时所述第一导电探针61能与所述正极极耳31接和所述第二导电探针62能与所述负极极耳32接触。As mentioned above, during specific implementation, both the first conductive probe 61 and the second conductive probe 62 can move on the first insulating support 11, so that, during specific implementation, the first conductive probe 61 and the second conductive probe 62 can be adjusted to The probe 61 faces the positive pole tab 31 below it and the second conductive probe 62 faces the negative pole tab 32 below it, so that when the aluminum plastic film 4 is packaged, the first conductive probe 61 can be connected to the The positive pole tab 31 is connected and the second conductive probe 62 can be in contact with the negative pole tab 32 .
如上所述,具体实施时,所述第一绝缘支架11上设有水平导向槽111,所述水平导向槽111上分别通过螺丝连接有第一针座611、第二针座621、以及第三针座631,所述第一导电探针61安装在所述第一针座611上,所述第二导电探针62安装在所述第二针座621上,所述第三导电探针63安装在所述第三针座631上,如此,通过调节第一针座611、第二针座621、以及第三针座631的位置就能对应调节第一导电探针61、第二导电探针62、第三导电探针63的位置。As mentioned above, during specific implementation, the first insulating bracket 11 is provided with a horizontal guide groove 111, and the first needle holder 611, the second needle holder 621, and the third needle holder 621 are respectively connected to the horizontal guide groove 111 by screws. Needle base 631, the first conductive probe 61 is installed on the first needle base 611, the second conductive probe 62 is installed on the second needle base 621, and the third conductive probe 63 Installed on the third needle base 631, in this way, by adjusting the positions of the first needle base 611, the second needle base 621, and the third needle base 631, the first conductive probe 61 and the second conductive probe 61 can be adjusted correspondingly. The positions of the needle 62 and the third conductive probe 63 .
如上所述,具体实施时,所述第一导电探针61通过第一弹簧612弹性连接在所述第一针座611上,所述第二导电探针62通过第二弹簧622弹性连接在所述第二针座621上,如此,当所述第一绝缘支架11向下运动时,所述第一导电探针61向下运动并与所述正极极耳31弹性接触和所述第二导电探针62向下运动并与所述负极极耳32弹性接触,如此,有利于在保证接触到位的同时不压伤极耳。As mentioned above, in practice, the first conductive probe 61 is elastically connected to the first needle base 611 through the first spring 612 , and the second conductive probe 62 is elastically connected to the first needle base 611 through the second spring 622 . In this way, when the first insulating support 11 moves downward, the first conductive probe 61 moves downward and makes elastic contact with the positive electrode tab 31 and the second conductive probe 61. The probe 62 moves downward and makes elastic contact with the negative electrode tab 32 , so that it is beneficial to ensure that the contact is in place without crushing the tab.
如上所述,具体实施时,所述水平导向槽111槽口处的第一绝缘支架11上设有与所述水平导向槽111平行设置的刻度112,如此,便于示出第一导电探针61、第二导电探针62、第三导电探针63的刻度位置。As mentioned above, in practice, the first insulating bracket 11 at the notch of the horizontal guide groove 111 is provided with a scale 112 parallel to the horizontal guide groove 111, so that it is convenient to show the first conductive probe 61 , the scale positions of the second conductive probe 62 and the third conductive probe 63 .
如上所述,本案保护的是一种带有在线绝缘检测功能的锂电池铝塑膜封装机,一切与本案结构相同或相近的技术方案都应示为落入本案的保护范围内。As mentioned above, what this case protects is a lithium battery aluminum-plastic film packaging machine with an online insulation detection function, and all technical solutions with the same or similar structure as this case should be deemed to fall within the protection scope of this case.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106025372B (en) * | 2016-08-10 | 2018-09-04 | 中山市世豹新能源有限公司 | A kind of lithium battery aluminum-plastic film sealing machine with online Insulation monitoring function |
CN110707350A (en) * | 2019-10-18 | 2020-01-17 | 珠海冠宇电池有限公司 | Device for realizing side sealing and insulation internal resistance testing of battery cell |
CN111044787A (en) * | 2019-12-09 | 2020-04-21 | 天津市捷威动力工业有限公司 | A Rapid Analysis Method of Shell Resistance Bad Products |
CN111786007A (en) * | 2020-07-28 | 2020-10-16 | 远景动力技术(江苏)有限公司 | Soft-package battery heat-sealing system |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106025372B (en) * | 2016-08-10 | 2018-09-04 | 中山市世豹新能源有限公司 | A kind of lithium battery aluminum-plastic film sealing machine with online Insulation monitoring function |
CN110707350A (en) * | 2019-10-18 | 2020-01-17 | 珠海冠宇电池有限公司 | Device for realizing side sealing and insulation internal resistance testing of battery cell |
CN110707350B (en) * | 2019-10-18 | 2021-07-06 | 珠海冠宇电池股份有限公司 | Device for realizing side sealing and insulation internal resistance testing of battery cell |
CN111044787A (en) * | 2019-12-09 | 2020-04-21 | 天津市捷威动力工业有限公司 | A Rapid Analysis Method of Shell Resistance Bad Products |
CN111044787B (en) * | 2019-12-09 | 2022-05-06 | 天津市捷威动力工业有限公司 | Rapid analysis method for shell resistor defective products |
CN111786007A (en) * | 2020-07-28 | 2020-10-16 | 远景动力技术(江苏)有限公司 | Soft-package battery heat-sealing system |
CN111786007B (en) * | 2020-07-28 | 2024-05-17 | 远景动力技术(江苏)有限公司 | Soft package battery heat sealing system |
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