CN205908929U - Wear-resistant elbow - Google Patents
Wear-resistant elbow Download PDFInfo
- Publication number
- CN205908929U CN205908929U CN201620750165.5U CN201620750165U CN205908929U CN 205908929 U CN205908929 U CN 205908929U CN 201620750165 U CN201620750165 U CN 201620750165U CN 205908929 U CN205908929 U CN 205908929U
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- bend
- cap
- flange part
- curve
- wear
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Abstract
Description
技术领域:Technical field:
本实用新型涉及管道连接件技术领域,特指耐磨弯头。The utility model relates to the technical field of pipeline connectors, in particular to a wear-resistant elbow.
背景技术:Background technique:
目前,在颗粒以及硬度大的原料气力输送工程中,都需要通过管道进行原料输送。气力输送是利用空气的能量来进行物料输送,空气的能量可以变为压力与速度两种形式,一般是利用速度形式的能量,即利用具有一定速度的空气动能来输送物料。颗粒在水平管道和垂直管道中输送时,颗粒同管壁的相撞的入射角很小,一般不会引起严重的磨损。当颗粒进入弯头时,由于运动方向的改变,受离心力和惯性力的作用,颗粒经过数次碰撞,产生对管壁的冲击,引起对管壁的磨擦。由于颗粒的密度远远大于气体密度,运动中颗粒的离心力比气体介质大得多,这就使颗粒群在弯头处与气体分离,以射流形式碰撞弯头通道,致使局部管道严重磨损,形成磨损槽,最终导致管壁磨穿。At present, in the pneumatic conveying project of granular and hard raw materials, it is necessary to transport raw materials through pipelines. Pneumatic conveying uses the energy of the air to transport materials. The energy of the air can be changed into two forms of pressure and speed. Generally, the energy in the form of speed is used, that is, the kinetic energy of the air with a certain speed is used to transport materials. When the particles are transported in the horizontal pipeline and the vertical pipeline, the incident angle of the collision between the particles and the pipe wall is very small, which generally does not cause serious wear. When the particles enter the elbow, due to the change of the direction of movement, the particles undergo several collisions under the action of centrifugal force and inertial force, resulting in impact on the pipe wall and causing friction on the pipe wall. Since the density of the particles is much greater than that of the gas, the centrifugal force of the particles in motion is much greater than that of the gas medium, which causes the particle group to separate from the gas at the elbow and collides with the elbow channel in the form of a jet, resulting in severe wear of the local pipeline and the formation of Wear grooves, eventually causing the pipe wall to wear through.
现有的弯头一般采用钢管直接进行弯制,无法使用很厚的钢管,使得弯制成的弯头管壁不够厚,在使用的过程中,容易被击穿,寿命很短,击穿部分不能补,需要更换整条弯头,工作量大,非常麻烦,更换后弯头的使用寿命也短。Existing elbows are generally bent directly by steel pipes, and very thick steel pipes cannot be used, so that the wall of the bent elbow is not thick enough. During use, it is easy to be broken down, and the service life is very short. It cannot be repaired, and the entire elbow needs to be replaced. The workload is heavy and it is very troublesome. The service life of the elbow after replacement is also short.
实用新型内容:Utility model content:
本实用新型的目的就是针对现有技术存在的不足而提供一种厚度较厚、耐冲击、使用寿命长、更换方便快捷的耐磨弯头。The purpose of the utility model is to provide a wear-resistant elbow with thicker thickness, impact resistance, long service life and convenient and quick replacement in view of the deficiencies in the prior art.
为了实现上述目的,本实用新型采用的技术方案是:耐磨弯头,包括有弯道本体、铸钢制成的盖帽,弯道本体由法兰部、入口弯道、出口弯道组成,入口弯道的上端连接在法兰部下端面的左半部分,出口弯道的上端连接在法兰部下端面的右半部分,入口弯道的下端向后倾斜设置,出口弯道的下端向前倾斜设置,入口弯道与出口弯道之间形成倒V型结构,法兰部上分别开设有与入口弯道连通的入料过料口、与出口弯道连通的出料过料口,盖帽盖设在法兰部上端面上,盖帽的下端面开设有同时与入料过料口和出料过料口连通的缓冲曲面槽。In order to achieve the above purpose, the technical solution adopted by the utility model is: a wear-resistant elbow, including a bend body and a cap made of cast steel. The bend body is composed of a flange part, an entrance bend, and an exit bend. The upper end of the bend is connected to the left half of the lower end of the flange, the upper end of the exit bend is connected to the right half of the lower end of the flange, the lower end of the entrance is inclined backward, and the lower end of the exit is inclined forward , an inverted V-shaped structure is formed between the entrance bend and the exit bend, and the flange part is respectively provided with a feed inlet connected with the inlet bend and a discharge outlet connected with the outlet bend, and the cap is set On the upper end surface of the flange part, the lower end surface of the cap is provided with a buffer surface groove which communicates with the material inlet and outlet at the same time.
所述盖帽与法兰部之间通过锁丝锁紧固定连接。The cap is fixedly connected to the flange part by locking wires.
所述盖帽与法兰部之间设有垫片。A gasket is provided between the cap and the flange.
所述缓冲曲面槽由多个弧形曲面相互衔接围合而成,入口弯道上端的内侧面、出口弯道上端的内侧面分别与缓冲曲面槽的弧形曲面圆滑过渡。The buffer curved groove is formed by connecting and enclosing a plurality of arc-shaped curved surfaces, and the inner surface of the upper end of the entrance curve and the inner surface of the upper end of the outlet curve respectively have a smooth transition with the arc-shaped curved surface of the buffer curved surface groove.
所述入口弯道与出口弯道之间互成90度角。An angle of 90 degrees is formed between the entrance curve and the exit curve.
本实用新型有益效果在于:本实用新型提供的耐磨弯头,包括有弯道本体、盖帽,弯道本体由法兰部、入口弯道、出口弯道组成,入口弯道的上端连接在法兰部下端面的左半部分,出口弯道的上端连接在法兰部下端面的右半部分,入口弯道的下端向后倾斜设置,出口弯道的下端向前倾斜设置,入口弯道与出口弯道之间形成倒V型结构,法兰部上分别开设有与入口弯道连通的入料过料口、与出口弯道连通的出料过料口,盖帽盖设在法兰部上端面上,盖帽的下端面开设有同时与入料过料口和出料过料口连通的缓冲曲面槽,本实用新型利用入口弯道、出口弯道和盖帽的缓冲曲面槽组成圆滑过渡的流道,原料输送经过缓冲曲面槽时可形成离心力,原料不会直接冲击在盖帽上,大大减小了冲击力,同时盖帽由铸钢制成,厚度较厚,耐冲击,使用寿命长,并且如果盖帽被击穿,可以不用拆管道,而只需拆下盖帽,将盖帽更换,成本低,工作量小,方便快捷。The beneficial effects of the utility model are: the wear-resistant elbow provided by the utility model includes a bend body and a cap, the bend body is composed of a flange part, an entrance bend, and an exit bend, and the upper end of the entrance bend is connected to the The left half of the lower end surface of the flange part, the upper end of the outlet bend is connected to the right half of the lower end face of the flange part, the lower end of the entrance bend is set backwards, the lower end of the exit bend is set forward, the entrance bend and the exit bend An inverted V-shaped structure is formed between the channels, and the flange part is respectively provided with a material inlet port connected with the inlet bend, and a material discharge port connected with the outlet bend, and the cap is set on the upper end surface of the flange part. , the lower end surface of the cap is provided with a buffer surface groove connected to the material inlet and outlet at the same time. The utility model uses the inlet curve, the outlet curve and the buffer surface groove of the cap to form a smooth transition flow channel. Centrifugal force can be formed when the raw material is transported through the buffer surface groove, and the raw material will not directly impact on the cap, which greatly reduces the impact force. Breakdown, you don't need to disassemble the pipe, but only need to remove the cap, replace the cap, low cost, small workload, convenient and quick.
附图说明:Description of drawings:
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型隐去盖帽的结构示意图。Fig. 2 is a schematic structural view of the utility model with a hidden cap.
图3是本实用新型盖帽的结构示意图。Fig. 3 is a structural schematic diagram of the utility model cap.
具体实施方式:detailed description:
下面结合附图对本实用新型作进一步的说明,见图1-3所示,本实用新型包括有弯道本体1、铸钢制成的盖帽2,弯道本体1由法兰部11、入口弯道12、出口弯道13组成,入口弯道12的上端连接在法兰部11下端面的左半部分,出口弯道13的上端连接在法兰部11下端面的右半部分,入口弯道12的下端向后倾斜设置,出口弯道13的下端向前倾斜设置,入口弯道12与出口弯道13之间形成倒V型结构,法兰部11上分别开设有与入口弯道12连通的入料过料口14、与出口弯道13连通的出料过料口15,盖帽2盖设在法兰部11上端面上,盖帽2的下端面开设有同时与入料过料口14和出料过料口15连通的缓冲曲面槽21。The utility model is further described below in conjunction with the accompanying drawings, as shown in Figures 1-3, the utility model includes a bend body 1, a cap 2 made of cast steel, and the bend body 1 is composed of a flange portion 11, an inlet bend Road 12 and exit bend 13, the upper end of the entrance bend 12 is connected to the left half of the lower end surface of the flange part 11, the upper end of the exit bend 13 is connected to the right half of the lower end surface of the flange part 11, and the entrance bend The lower end of 12 is inclined backward, and the lower end of outlet bend 13 is inclined forward. An inverted V-shaped structure is formed between the entrance bend 12 and the exit bend 13. Flanges 11 are respectively provided with openings communicating with the entrance bend 12. The material feeding port 14, the discharge port 15 connected with the outlet bend 13, the cap 2 is set on the upper end face of the flange part 11, and the lower end face of the cap 2 is provided with the feeding port 14 at the same time. A buffer surface groove 21 communicated with the discharge port 15.
盖帽2与法兰部11之间通过锁丝3锁紧固定连接,方便装拆。盖帽2与法兰部11之间设有垫片4,密封性更好。The cap 2 and the flange part 11 are locked and fixedly connected by the locking wire 3, which is convenient for assembly and disassembly. A gasket 4 is provided between the cap 2 and the flange part 11, so that the sealing performance is better.
缓冲曲面槽21由多个弧形曲面相互衔接围合而成,入口弯道12上端的内侧面、出口弯道13上端的内侧面分别与缓冲曲面槽21的弧形曲面圆滑过渡,进一步减小了原料对盖帽2的冲击力。入口弯道12与出口弯道13之间互成90度角。The buffer curved surface groove 21 is formed by connecting and enclosing a plurality of arc-shaped curved surfaces. The inner surface of the upper end of the entrance curve 12 and the inner surface of the upper end of the outlet curve 13 respectively transition smoothly with the arc-shaped curved surface of the buffer curved surface groove 21, further reducing the The impact force of the raw material on the cap 2 is determined. The entrance curve 12 and the exit curve 13 form an angle of 90 degrees with each other.
本实用新型利用入口弯道12、出口弯道13和盖帽2的缓冲曲面槽21组成圆滑过渡的流道,原料输送经过缓冲曲面槽21时可形成离心力,原料不会直接冲击在盖帽2上,大大减小了冲击力,同时盖帽2由铸钢制成,厚度较厚,耐冲击,使用寿命长,并且如果盖帽2被击穿,可以不用拆管道,而只需拆下盖帽2,将盖帽2更换,成本低,工作量小,方便快捷。The utility model utilizes the inlet curve 12, the outlet curve 13 and the buffer surface groove 21 of the cap 2 to form a smooth transitional flow path, and the raw material can form a centrifugal force when passing through the buffer surface groove 21, and the raw material will not directly impact on the cap 2, The impact force is greatly reduced. At the same time, the cap 2 is made of cast steel, which is thicker, impact-resistant, and has a long service life. If the cap 2 is broken down, it is not necessary to disassemble the pipe, but only need to remove the cap 2 and replace the cap. 2 Replacement, low cost, small workload, convenient and fast.
当然,以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。Of course, the above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the utility model patent application are included in the utility model patent application within range.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620750165.5U CN205908929U (en) | 2016-07-13 | 2016-07-13 | Wear-resistant elbow |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620750165.5U CN205908929U (en) | 2016-07-13 | 2016-07-13 | Wear-resistant elbow |
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CN205908929U true CN205908929U (en) | 2017-01-25 |
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CN201620750165.5U Expired - Fee Related CN205908929U (en) | 2016-07-13 | 2016-07-13 | Wear-resistant elbow |
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2016
- 2016-07-13 CN CN201620750165.5U patent/CN205908929U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170125 Termination date: 20200713 |