CN205889645U - A frock that is used for plastic product to put and plastic sucking plate business turn over material - Google Patents
A frock that is used for plastic product to put and plastic sucking plate business turn over material Download PDFInfo
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- CN205889645U CN205889645U CN201620908686.9U CN201620908686U CN205889645U CN 205889645 U CN205889645 U CN 205889645U CN 201620908686 U CN201620908686 U CN 201620908686U CN 205889645 U CN205889645 U CN 205889645U
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- 239000000463 material Substances 0.000 title abstract description 6
- 230000007306 turnover Effects 0.000 title description 3
- 238000001746 injection moulding Methods 0.000 claims abstract description 25
- 238000002347 injection Methods 0.000 claims abstract description 16
- 239000007924 injection Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 5
- 230000032258 transport Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000010354 integration Effects 0.000 abstract description 2
- 230000003252 repetitive effect Effects 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
一种用于塑胶产品摆放及吸塑盘进出料的工装,注塑机下方设有相匹配的注塑模具,在注塑机一侧并列设置带有推进机构的输送组件,输送组件顺序设有上空吸塑盘工站,放产品工站和收料工站三个工站,输送组件能够在三个工站之间输送吸塑盘;注塑机和输送组件之间配置机械臂,机械臂上设有抓手,抓手能够在注塑机和输送组件之间往复移动,将注塑模具内的塑胶产品取出,并放入放产品工站上的吸塑盘内;本工装利用机械臂自动摆放注塑产品到吸塑盘,替代了操作工繁琐重复的工作,基本上一个生产作业员可以操作3~5台设备,大量的节省了人工成本,对机台空间布置和人员等资源整合得到充分有效的利用。
A tooling for placing plastic products and feeding and unloading plastic trays. There is a matching injection mold under the injection molding machine, and a conveying assembly with a propulsion mechanism is arranged side by side on the side of the injection molding machine. The conveying assemblies are arranged in sequence. Plastic plate station, three stations of product release station and material receiving station, the conveying component can transport the plastic tray between the three stations; a mechanical arm is arranged between the injection molding machine and the conveying component, and the mechanical arm is equipped with Gripper, the gripper can reciprocate between the injection molding machine and the conveying component, take out the plastic product in the injection mold, and put it into the blister tray on the product placement station; this tooling uses the mechanical arm to automatically place the injection product To the blister tray, it replaces the tedious and repetitive work of the operator. Basically, one production operator can operate 3 to 5 sets of equipment, which saves a lot of labor costs and fully and effectively utilizes the space layout of the machine and the integration of personnel and other resources. .
Description
技术领域technical field
本实用新型涉及一种包装工装,尤其涉及一种用于塑胶产品摆放到吸塑盘及吸塑盘进出料的工装。The utility model relates to a packaging tool, in particular to a tool for placing plastic products on a blister tray and feeding and discharging materials from the blister tray.
背景技术Background technique
针对有吸塑盘包装需求的注塑成型产品,传统的生产工艺时设计机械抓手将产品从注塑机取出放置到传送带上,依靠人工将产品依次摆放到吸塑盘内,摆满一托盘后放到周转箱内叠加,根据一定的数量进行周转箱切换,通常这种方式需要每台注塑机配备一个专用操作工,一个车间6个机台就需要配备6个操作工,人工成本非常大,造成很大的资源浪费。For injection molding products that require packaging in blister trays, in the traditional production process, a mechanical gripper is designed to take the products out of the injection molding machine and place them on the conveyor belt, and manually place the products in the blister trays one by one. Put them in the turnover box and switch them according to a certain number of turnover boxes. Usually, this method requires each injection molding machine to be equipped with a special operator, and a workshop with 6 machines needs to be equipped with 6 operators. The labor cost is very high. Cause a lot of waste of resources.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于提供一种用于塑胶产品摆放及吸塑盘进出料的工装,该工装利用机械臂控制机械抓手,从注塑模具内取出塑胶产品,将产品自动依次放置摆盘到空吸塑盘内,摆满后,工装设备自动将满盘产品移送并补充空的吸塑盘。The technical problem to be solved by the utility model is to provide a tool for placing plastic products and feeding and discharging materials of blister trays. The tool uses a mechanical arm to control a mechanical gripper to take out plastic products from the injection mold and automatically place the products in sequence. Put the plate into the empty blister tray, and when it is full, the tooling equipment will automatically transfer the full plate of products and replenish the empty blister tray.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种用于塑胶产品摆放及吸塑盘进出料的工装,其特征在于:A tool for placing plastic products and feeding and discharging blister trays, characterized in that:
注塑机下方设有相匹配的注塑模具,There is a matching injection mold under the injection molding machine,
在注塑机一侧并列设置输送组件,输送组件顺序设有上空吸塑盘工站,放产品工站和收料工站三个工站,输送组件能够在三个工站之间输送吸塑盘;The conveying components are arranged side by side on one side of the injection molding machine. The conveying components are equipped with three stations: the upper air blister station, the product placing station and the material receiving station in sequence. The conveying component can convey the blister tray between the three stations ;
注塑机和输送组件之间配置机械臂,The robot arm is arranged between the injection molding machine and the conveying assembly,
机械臂上设有抓手,抓手能够在注塑机和输送组件之间往复移动,将注塑模具内的塑胶产品取出,并放入放产品工站上的吸塑盘内;There is a gripper on the mechanical arm, which can reciprocate between the injection molding machine and the conveying components, take out the plastic products in the injection mold, and put them into the blister tray on the product placement station;
所述工装的单次工作循环包括以下几个工作行程:A single working cycle of the tooling includes the following working strokes:
取空盘行程,输送组件将位于上空吸塑盘工站的一摞空吸塑盘中最上方的空吸塑盘输送到放产品工站;Taking the empty tray stroke, the conveying component transports the uppermost empty blister tray in the stack of empty blister trays located at the upper blister tray station to the product release station;
摆盘行程,注塑机注塑塑胶产品并冷却,机械臂通过抓手将塑胶产品从注塑模具中取出并按设定顺序摆放到位于放产品工站的吸塑盘上,重复此行程操作,直至放产品工站的吸塑盘上摆满设定个数的塑胶产品;Plate swinging stroke, the injection molding machine injects plastic products and cools them down, the mechanical arm takes the plastic products out of the injection mold through the gripper and places them on the blister plate located in the product placing station in the set order, repeating this stroke operation until The blister tray of the product station is filled with a set number of plastic products;
收盘行程,输送组件将放产品工站上摆满塑胶产品的吸塑盘输送到收料工站,并从下向上顺次堆叠为一摞;In the closing stroke, the conveying component transports the blister trays filled with plastic products on the product release station to the receiving station, and stacks them sequentially into a stack from bottom to top;
循环上述三个工作行程,直至上空吸塑盘工站7的一摞空吸塑盘全部用完。Cycle the above three working strokes until all the stacks of empty blister trays in the upper air blister tray station 7 are used up.
工作时,生产作业员将一摞空吸塑盘放置到上空吸塑盘工站,输送组件将单个空吸塑盘输送到放产品工站,机械臂通过抓手将注塑好的塑胶产品从注塑机的注塑模具中取出并自动排序放到空的吸塑盘里面,吸塑盘放满后通过输送组件输送到收料工站,同时工装设备启动放置空的吸塑盘程序。When working, the production operator puts a stack of empty blister trays on the upper blister tray station, and the conveying component transports a single empty blister tray to the product release station. The plastic tray is taken out from the injection mold of the machine and automatically sorted into the empty blister tray. After the blister tray is full, it is transported to the receiving station through the conveying component, and the tooling equipment starts the program of placing the empty blister tray.
进一步的,所述机械臂为轴机械臂,轴机械臂能够完成三个方向的转作,可以保证抓手取件、移动和摆件三个动作的完成。Further, the mechanical arm is a shaft robotic arm, which can complete rotation in three directions, which can ensure the completion of the three actions of grabbing, moving and arranging.
再进一步,所述输送组件的上空吸塑盘工站附近设有报警器,当上空吸塑盘工站7的一摞空吸塑盘全部用完时,报警器报警。当预定数量的空吸塑盘用完后报警器报警提醒,生产作业员重新放置一摞空吸塑盘到上空吸塑盘工站,设备重新开始工作。Still further, an alarm is provided near the air-absorbing tray station of the conveying assembly, and when a stack of empty blister trays in the air-absorbing tray station 7 is all used up, the alarm will alarm. When the predetermined number of empty plastic trays are used up, the alarm will alarm to remind, and the production operator will place a stack of empty blister trays to the upper empty blister tray station, and the equipment will start working again.
再进一步,所述机械臂的长度方向垂直于输送组件长度方向布置,布置结构紧凑,并且利于塑胶产品的取料及摆盘。Still further, the length direction of the mechanical arm is arranged perpendicular to the length direction of the conveying assembly, the arrangement structure is compact, and it is convenient for picking up and arranging plastic products.
再进一步,所述输送组件为输送带和推进机构,结构简单,可靠性好,并且便于与推进机构配合使用。Still further, the conveying component is a conveyor belt and a propulsion mechanism, which has a simple structure, good reliability, and is convenient to be used in conjunction with the propulsion mechanism.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
本实用新型利用机械臂自动摆放注塑产品到吸塑盘,替代了操作工繁琐重复的工作,只要求设备发出报警时,生产作业员进行换空吸塑盘和取放满产品的吸塑盘动作,基本上一个生产作业员可以操作3~5台设备,大量的节省了人工成本,对机台空间布置和人员等资源整合得到充分有效的利用。The utility model uses the mechanical arm to automatically place the injection molding products on the blister tray, which replaces the tedious and repetitive work of the operator, and only requires the production operator to replace the empty blister tray and pick up the full product blister tray when the equipment sends out an alarm. Basically, one production operator can operate 3 to 5 sets of equipment, which saves a lot of labor costs, and fully and effectively utilizes the space layout of the machine and the integration of personnel and other resources.
附图说明Description of drawings
图1为本工装一种优选方案的结构示意图Fig. 1 is a structural schematic diagram of a preferred scheme of the tooling
图1中:1为注塑机,2为机械臂,3为注塑模具,4为收料工站,5为抓手,6为放产品工站,7为上空吸塑盘工站,8为报警器,9为输送组件,10为塑胶产品。In Figure 1: 1 is the injection molding machine, 2 is the mechanical arm, 3 is the injection mold, 4 is the receiving station, 5 is the gripper, 6 is the product release station, 7 is the air-absorbing tray station, and 8 is the alarm device, 9 is a conveying assembly, and 10 is a plastic product.
具体实施方式detailed description
下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示的工装包括:The tooling shown in Figure 1 includes:
注塑机1下方设有相匹配的注塑模具3,在注塑机1一侧并列设置输送组件9,输送组件包括输送带和推进机构,输送组件9顺序设有上空吸塑盘工站7,放产品工站6和收料工站4三个工站,输送组件9的上空吸塑盘工站7附近设有报警器8;输送组件9能够在三个工站之间输送吸塑盘;注塑机1和输送组件9之间配置机械臂2,机械臂2为3轴机械臂,机械臂2的长度方向垂直于输送组件9长度方向布置;机械臂2上设有抓手5,抓手5能够在注塑机1和输送组件9之间往复移动,将注塑模具3内的塑胶产品取出,并放入放产品工站6上的吸塑盘内。A matching injection mold 3 is provided under the injection molding machine 1, and a conveying assembly 9 is arranged side by side on the side of the injection molding machine 1. The conveying assembly includes a conveyor belt and a propulsion mechanism. Workstation 6 and material receiving station 4 are three stations, and an alarm 8 is provided near the air-absorbing tray station 7 above the conveying assembly 9; the conveying assembly 9 can transport the blister tray between the three stations; the injection molding machine A mechanical arm 2 is arranged between 1 and the conveying assembly 9. The mechanical arm 2 is a 3-axis mechanical arm. The length direction of the mechanical arm 2 is arranged perpendicular to the length direction of the conveying assembly 9; Move back and forth between the injection molding machine 1 and the conveying assembly 9, take out the plastic product in the injection mold 3, and put it into the blister tray on the product placing station 6.
所述工装的单次工作循环包括以下几个工作行程:A single working cycle of the tooling includes the following working strokes:
取空盘行程,输送组件9将位于上空吸塑盘工站7的一摞空吸塑盘中最上方的空吸塑盘输送到放产品工站6;Taking the empty tray stroke, the conveying assembly 9 transports the uppermost empty blister tray in the stack of empty blister trays located at the upper blister tray station 7 to the product release station 6;
摆盘行程,注塑机1注塑塑胶产品并冷却,机械臂2通过抓手5将塑胶产品从注塑模具3中取出并按设定顺序摆放到位于放产品工站6的吸塑盘上,重复此行程操作,直至放产品工站6的吸塑盘上摆满设定个数的塑胶产品;Plate swinging stroke, injection molding machine 1 injects plastic products and cools them down, mechanical arm 2 takes out the plastic products from the injection mold 3 through the gripper 5 and places them on the blister tray located at the product placing station 6 in the set order, repeat This stroke is operated until the blister tray of the product placing station 6 is filled with a set number of plastic products;
收盘行程,输送组件9将放产品工站6上摆满塑胶产品的吸塑盘输送到收料工站4,并从下向上顺次堆叠为一摞;In the closing stroke, the conveying component 9 transports the blister trays filled with plastic products on the product placing station 6 to the receiving station 4, and stacks them sequentially from bottom to top to form a stack;
循环上述三个工作行程,直至上空吸塑盘工站7的一摞空吸塑盘全部用完,报警器8报警。Circulate above-mentioned three working strokes, until a stack of empty plastic trays in the upper air blister tray station 7 is all used up, alarm 8 reports to the police.
工作时,生产作业员将一摞空吸塑盘放置到上空吸塑盘工站7,输送组件9将单个空吸塑盘输送到放产品工站6,机械臂2通过抓手5将注塑好的塑胶产品从注塑机1的注塑模具3中取出并自动排序放到空的吸塑盘里面,吸塑盘放满后通过输送组件9输送到收料工站,同时工装设备启动放置空的吸塑盘程序。当上空吸塑盘工站7的一摞空吸塑盘全部用完时,报警器报警提醒,生产作业员重新放置一摞空吸塑盘到上空吸塑盘工站,设备重新开始工作。When working, the production operator places a stack of empty blister trays on the upper blister tray station 7, the conveying component 9 transports a single empty blister tray to the product release station 6, and the mechanical arm 2 injects the plastic tray through the gripper 5. The plastic products are taken out from the injection mold 3 of the injection molding machine 1 and automatically sorted into the empty blister trays. After the blister trays are full, they are transported to the receiving station through the conveying component 9, and the tooling equipment starts to place the empty blister trays at the same time. Plastic disc program. When a stack of empty plastic trays in the upper air blister tray station 7 is all used up, the alarm will alarm to remind, and the production operator will re-place a stack of empty blister trays to the upper air blister tray station, and the equipment will start working again.
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Cited By (1)
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CN107792658A (en) * | 2017-11-23 | 2018-03-13 | 苏州川鹏塑料有限公司 | Automatic packaging device and method thereof |
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CN107792658A (en) * | 2017-11-23 | 2018-03-13 | 苏州川鹏塑料有限公司 | Automatic packaging device and method thereof |
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Granted publication date: 20170118 Termination date: 20210819 |