CN205843581U - Automobile engine cylinder head valve guide bushing coaxiality check fixture - Google Patents
Automobile engine cylinder head valve guide bushing coaxiality check fixture Download PDFInfo
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- CN205843581U CN205843581U CN201620642113.6U CN201620642113U CN205843581U CN 205843581 U CN205843581 U CN 205843581U CN 201620642113 U CN201620642113 U CN 201620642113U CN 205843581 U CN205843581 U CN 205843581U
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- 238000001514 detection method Methods 0.000 claims abstract description 101
- 238000012360 testing method Methods 0.000 claims description 15
- 230000002787 reinforcement Effects 0.000 claims description 5
- 238000007689 inspection Methods 0.000 abstract description 18
- 230000003014 reinforcing effect Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
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Abstract
本实用新型公开了一种汽车发动机缸盖气门导管同轴度检具,包括用于插入气门导管中的第一检测部和与第一检测部连接且用于检测与发动机缸盖上的预设基准之间是否存在偏差的第二检测部。本实用新型的汽车发动机缸盖气门导管同轴度检具,结构简单,操作方便,每次检测时只需插入到气门导管中即可,如果气门导管与缸盖上的气门导管孔的同轴度不符合公差要求,该检具就可以快速简单地检测出来,相对于传统的检测方法,不仅检测精度高,而且检测效率还高。
The utility model discloses a coaxiality inspection tool for a cylinder head valve guide of an automobile engine, which comprises a first detection part used for inserting into the valve guide and a preset detection part connected with the first detection part and used for detecting the cylinder head of the engine. A second detection unit for whether there is a deviation between the references. The vehicle engine cylinder head valve guide coaxiality inspection tool of the utility model has simple structure and convenient operation. It only needs to be inserted into the valve guide for each inspection. If the valve guide is coaxial with the valve guide hole on the cylinder head If the accuracy does not meet the tolerance requirements, the inspection tool can be detected quickly and easily. Compared with the traditional detection method, not only the detection accuracy is high, but also the detection efficiency is high.
Description
技术领域technical field
本实用新型属于检具技术领域,具体地说,本实用新型涉及一种汽车发动机缸盖气门导管同轴度检具及其检测方法。The utility model belongs to the technical field of checking tools, in particular, the utility model relates to a checking tool for the coaxiality of an automobile engine cylinder head valve guide and a testing method thereof.
背景技术Background technique
气门导管是汽车发动机缸盖中非常重要的零件,它的加工精度直接影响到发动机的工作性能和效率。如果气门导管在加工或者安装中出现了位置偏差,除了将会导致有害的热传导和导管孔很快磨损外,还会造成耗油量的增加。因此,对气门导管孔的加工精度一般要求很高,特别是对气门导管孔与导管外壁的同轴度规定了很严的公差要求,而这同轴度的检测就显得尤为重要。The valve guide is a very important part in the cylinder head of the automobile engine, and its machining accuracy directly affects the working performance and efficiency of the engine. If the position of the valve guide is deviated during processing or installation, in addition to harmful heat conduction and rapid wear of the guide hole, it will also cause an increase in fuel consumption. Therefore, the processing accuracy of the valve guide hole is generally very high, especially the coaxiality between the valve guide hole and the outer wall of the guide tube has strict tolerance requirements, and the detection of the coaxiality is particularly important.
由于汽车发动机缸盖气门导管孔一般是倾斜一定的角度,此角度在检测同轴度过程中有困难,而且传统的检测方法检测的误差比较大,使实际的误检情况比较多,同时检测效率也不高。Because the valve guide hole of the cylinder head of the automobile engine is generally inclined at a certain angle, it is difficult to detect the coaxiality of this angle, and the error of the traditional detection method is relatively large, so that there are many actual false detections, and the detection efficiency Not high either.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提供一种汽车发动机缸盖气门导管同轴度检具及其检测方法,目的是提高检测效率和检测的准确性。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the present invention provides an automobile engine cylinder head valve guide coaxiality inspection tool and a detection method thereof, with the purpose of improving detection efficiency and detection accuracy.
为了实现上述目的,本发明采取的技术方案为:汽车发动机缸盖气门导管同轴度检具,包括用于插入气门导管中的第一检测部和与第一检测部连接且用于检测与发动机缸盖上的预设基准之间是否存在偏差的第二检测部。In order to achieve the above object, the technical solution adopted by the present invention is: the coaxiality checker of the cylinder head valve guide of an automobile engine, including a first detection part for inserting into the valve guide and being connected with the first detection part and used for detecting A second detection part for whether there is a deviation between the preset references on the cylinder head.
所述第一检测部包括检测杆,检测杆的直径与气门导管的中心孔直径大小相等。The first detection part includes a detection rod, and the diameter of the detection rod is equal to the diameter of the central hole of the valve guide.
所述第一检测部还包括与所述检测杆和所述第二检测部连接的加强杆。The first detection part further includes a reinforcing rod connected with the detection rod and the second detection part.
所述加强杆与所述检测杆为同轴连接。The reinforcing rod is coaxially connected with the detection rod.
所述加强杆的直径大于所述检测杆的直径。The diameter of the reinforcing rod is larger than that of the detecting rod.
所述检测杆的长度大于所述加强杆的长度。The length of the detection rod is greater than the length of the reinforcing rod.
所述第二检测部具有与所述第一检测部连接且用于与发动机缸盖上的气门座圈接触的支承面和用于检测与发动机缸盖上的预设基准之间是否存在偏差的检测面,预设基准为发动机缸盖上的与气门导管的轴线之间具有小于90度夹角的表面。The second detection part has a supporting surface connected with the first detection part and used to contact the valve seat on the engine cylinder head, and a bearing surface used to detect whether there is a deviation from a preset reference on the engine cylinder head. As for the detection surface, the preset reference is a surface on the engine cylinder head with an included angle smaller than 90 degrees with the axis of the valve guide.
所述检测面为与所述检测杆同轴的圆锥面,所述支承面为与检测面同轴的圆平面。The detection surface is a conical surface coaxial with the detection rod, and the support surface is a circular plane coaxial with the detection surface.
所述第二检测部为圆锥形结构,所述检测面为第二检测部一端表面,所述支承面为第二检测部的另一端表面。The second detection part has a conical structure, the detection surface is one end surface of the second detection part, and the supporting surface is the other end surface of the second detection part.
本发明还提供了一种汽车发动机缸盖气门导管同轴度检测方法,采用上述检具,检测时,将检具的第一检测部插入到气门导管的中心孔中,并使第二检测部与发动机缸盖上的气门座圈接触,最后通过观察第二检测部与发动机缸盖上的预设基准之间是否存在偏差,判断气门导管与气门导管孔的同轴度是否符合要求。The present invention also provides a method for detecting the coaxiality of the cylinder head valve guide of an automobile engine. Using the above checking tool, when testing, insert the first testing part of the checking tool into the central hole of the valve guide, and make the second testing part Contact the valve seat ring on the engine cylinder head, and finally judge whether the coaxiality of the valve guide and the valve guide hole meets the requirements by observing whether there is a deviation between the second detection part and the preset reference on the engine cylinder head.
本发明的汽车发动机缸盖气门导管同轴度检具,结构简单,操作方便,每次检测时只需插入到气门导管中即可,如果气门导管与缸盖上的气门导管孔的同轴度不符合公差要求,该检具就可以快速简单地检测出来,相对于传统的检测方法,不仅检测精度高,而且检测效率还高;另外,采用本检具的检测方法过程简单,操作方便高效,使检测该产品的员工更是无需培训即可上岗操作,并且检测效率高。The automobile engine cylinder head valve guide coaxiality inspection tool of the present invention has simple structure and convenient operation. It only needs to be inserted into the valve guide for each inspection. If the coaxiality of the valve guide and the valve guide hole on the cylinder head is If the tolerance requirements are not met, the inspection tool can be quickly and easily detected. Compared with the traditional detection method, not only the detection accuracy is high, but also the detection efficiency is high; in addition, the detection method using the inspection tool is simple in process, convenient and efficient in operation, The employees who detect the product can go to work without training, and the detection efficiency is high.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:
图1是本发明检具的结构示意图;Fig. 1 is a schematic structural view of the inspection fixture of the present invention;
图2是本发明检具的使用状态图;Fig. 2 is a diagram of the use state of the inspection fixture of the present invention;
图中标记为:Labeled in the figure:
1、气门座圈;2、检具;201、检测杆;202、加强杆;203、第二检测部;204、检测面;205、支承面;206、插拔孔;3、气门导管;4、发动机缸盖;5、预设基准。1. Valve seat ring; 2. Checking tool; 201. Detection rod; 202. Reinforcing rod; 203. Second detection part; 204. Detection surface; 205. Support surface; 206. Plug hole; 3. Valve guide; 4 , Engine cylinder head; 5, Preset benchmark.
具体实施方式detailed description
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。The specific embodiment of the present invention will be described in further detail by describing the embodiments below with reference to the accompanying drawings, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and contribute to its implementation.
如图1和图2所示,本发明提供了一种汽车发动机缸盖气门导管同轴度检具,包括用于插入气门导管3中的第一检测部和与第一检测部连接且用于检测与发动机缸盖上的预设基准5之间是否存在偏差的第二检测部203。As shown in Figures 1 and 2, the present invention provides a vehicle engine cylinder head valve guide coaxiality tester, including a first detection part for inserting into the valve guide 3 and being connected with the first detection part and used for A second detection part 203 that detects whether there is a deviation from the preset reference 5 on the engine cylinder head.
具体地说,如图1和图2所示,气门导管3为安装在发动机缸盖的气门导管孔中且为两端开口、内部中空的圆管,第一检测部包括用于插入气门导管的中心孔中的检测杆201,检测杆201为长圆杆,检测杆201的直径与气门导管的中心孔直径大小相等。Specifically, as shown in Fig. 1 and Fig. 2, the valve guide 3 is installed in the valve guide hole of the engine cylinder head and is a circular tube with both ends open and a hollow inside. The detection rod 201 in the central hole is a long round rod, and the diameter of the detection rod 201 is equal to the diameter of the central hole of the valve guide.
作为优选的,如图1所示,第一检测部还包括与检测杆201和第二检测部203连接的加强杆202,加强杆202的一端与检测杆201固定连接,另一端与第二检测部203固定连接。加强杆202起加强检具刚度的作用,加强杆202也为圆杆,加强杆202与检测杆201为同轴固定连接,加强杆202的直径并大于检测杆201的直径,检测杆201的长度大于加强杆202的长度。Preferably, as shown in Figure 1, the first detection part also includes a reinforcing rod 202 connected to the detection rod 201 and the second detection part 203, one end of the reinforcing rod 202 is fixedly connected to the detection rod 201, and the other end is connected to the second detection rod 203. Part 203 is fixedly connected. The reinforcing rod 202 plays the role of strengthening the rigidity of the inspection tool. The reinforcing rod 202 is also a round rod. The reinforcing rod 202 and the detection rod 201 are coaxially fixedly connected. greater than the length of the reinforcing rod 202.
作为优选的,如图1所示,第二检测部203为伞状的圆锥体,圆锥形结构的第二检测部203具有与第一检测部连接且用于与发动机缸盖上的气门座圈1接触的支承面205和用于检测与发动机缸盖上的预设基准5之间是否存在偏差的检测面204。如图2所示,气门导管孔在发动机缸盖内部为倾斜设置,气门导管孔的轴线与发动机缸盖的底面相交且两者之间具有小于90度的夹角,预设基准5为发动机缸盖上的与气门导管孔的轴线之间具有小于90度夹角的表面,因此可以选择发动机缸盖的底面作为预设基准5,发动机缸盖的底面为与缸盖与缸体安装时与缸体的顶面夹紧密封衬垫的平面。As preferably, as shown in Figure 1, the second detection portion 203 is an umbrella-shaped cone, and the second detection portion 203 of the conical structure has a valve seat ring connected to the first detection portion and used to connect the engine cylinder head. 1 contact bearing surface 205 and a detection surface 204 for detecting whether there is a deviation from a preset reference 5 on the engine cylinder head. As shown in Figure 2, the valve guide hole is inclined inside the engine cylinder head, the axis of the valve guide hole intersects with the bottom surface of the engine cylinder head, and the angle between the two is less than 90 degrees. The preset reference 5 is the engine cylinder The surface on the cover has an included angle of less than 90 degrees with the axis of the valve guide hole, so the bottom surface of the engine cylinder head can be selected as the preset reference 5. The top face of the body clamps against the flat face of the gasket.
如图1所示,检测面204为第二检测部203的一端表面,支承面205为第二检测部203的另一端表面,检测面204为与第一检测部同轴的圆锥面,支承面205为与检测面204同轴的圆平面。检测面204和支承面205与第一检测部的加强杆202和检测杆201同轴,且支承面205与加强杆202固定连接,支承面205和加强杆202位于检测面204与检测杆201之间。第二检测部203上,检测面204所在的端部相对于另一端为朝向外侧凸出的结构,检测面204的外直径与支承面205的外直径大小相等,检测面204的圆心与支承面205的圆心之间的垂直距离大于检测面204的边缘与支承面205的边缘之间的垂直距离。检测面204的母线与支承面205之间的夹角和气门导管与气门导管孔的同轴度符合要求的发动机缸盖上的气门导管孔与发动机缸盖的底面之间的夹角之和等于90度。在检测时,通过观察检测面204与发动机缸盖上的预设基准5之间是否存在偏差,判断气门导管与气门导管孔的同轴度是否符合要求。As shown in Figure 1, the detection surface 204 is the one end surface of the second detection part 203, and the support surface 205 is the other end surface of the second detection part 203, and the detection surface 204 is a conical surface coaxial with the first detection part, and the support surface 205 is a circular plane coaxial with the detection surface 204 . The detection surface 204 and the support surface 205 are coaxial with the reinforcement rod 202 and the detection rod 201 of the first detection part, and the support surface 205 is fixedly connected with the reinforcement rod 202, and the support surface 205 and the reinforcement rod 202 are located between the detection surface 204 and the detection rod 201 between. On the second detection part 203, the end portion where the detection surface 204 is located is a structure protruding outward relative to the other end, the outer diameter of the detection surface 204 is equal to the outer diameter of the support surface 205, and the center of circle of the detection surface 204 is the same as the support surface. The vertical distance between the centers of circles 205 is larger than the vertical distance between the edge of the detection surface 204 and the edge of the support surface 205 . The sum of the included angle between the generatrix of the detection surface 204 and the supporting surface 205 and the coaxiality of the valve guide and the valve guide hole meets the requirements, and the sum of the included angle between the valve guide hole on the engine cylinder head and the bottom surface of the engine cylinder head is equal to 90 degrees. During detection, by observing whether there is a deviation between the detection surface 204 and the preset reference 5 on the engine cylinder head, it is judged whether the coaxiality of the valve guide and the valve guide hole meets the requirements.
作为优选的,如图1所示,第二检测部203上设有一个插拔孔206,插拔孔206为第二检测部的检测面的中心处开始沿轴向一直延伸至加强杆内部的螺纹孔,该插拔孔206是用于让螺杆插入,便于检测完毕后检测人员通过螺杆将检具从气门导管中拔出。Preferably, as shown in FIG. 1, a plug-in hole 206 is provided on the second detection part 203, and the plug-in hole 206 is a hole extending from the center of the detection surface of the second detection part to the inside of the reinforcing rod in the axial direction. Threaded hole, the insertion and extraction hole 206 is used to allow the screw to be inserted, so that after the inspection is completed, the inspector can pull out the inspection tool from the valve guide through the screw.
本发明还提供了一种汽车发动机缸盖气门导管同轴度检测方法,采用上述结构的检具,检测时,首先将发动机缸盖水平放置,并使发动机缸盖的底面朝上,然后将检具的第一检测部的检测杆201穿过发动机缸盖上的气门座圈1后插入到气门导管的中心孔中,直至第二检测部203的支承面205与发动机缸盖上的气门座圈1接触,最后通过观察检测面204与发动机缸盖上的预设基准5之间是否存在偏差,判断气门导管与气门导管孔的同轴度是否符合要求。The present invention also provides a method for detecting the coaxiality of the cylinder head valve guide of an automobile engine. When using the inspection tool with the above-mentioned structure, the engine cylinder head is first placed horizontally and the bottom surface of the engine cylinder head faces upwards, and then the inspection tool is placed The detection rod 201 of the first detection part of the tool passes through the valve seat ring 1 on the engine cylinder head and is inserted into the central hole of the valve guide until the bearing surface 205 of the second detection part 203 and the valve seat ring on the engine cylinder head 1 contact, and finally by observing whether there is a deviation between the detection surface 204 and the preset reference 5 on the engine cylinder head, it is judged whether the coaxiality of the valve guide and the valve guide hole meets the requirements.
如图2所示,在检具插入气门导管中后,检具呈倾斜状态,发动机缸盖为水平放置。在观察检测面204与发动机缸盖上的预设基准5之间是否存在偏差时,若检测面204上有母线呈水平状态且该母线与发动机缸盖的底面处于同一平面,检测面204上的母线与预设基准5正好重合,则气门导管与气门导管孔的同轴度符合公差要求。若检测面204上没有母线与预设基准5能够重合,则表示气门与气门导管孔的同轴度不符合公差要求。As shown in Figure 2, after the inspection tool is inserted into the valve guide, the inspection tool is in an inclined state, and the engine cylinder head is placed horizontally. When observing whether there is a deviation between the preset reference 5 on the detection surface 204 and the engine cylinder head, if there is a busbar on the detection surface 204 that is horizontal and the bottom surface of the busbar and the engine cylinder head is in the same plane, the detection surface 204 If the busbar coincides with the preset datum 5, the coaxiality of the valve guide and the valve guide hole meets the tolerance requirements. If no generatrix on the detection surface 204 can coincide with the preset reference 5 , it means that the concentricity between the valve and the valve guide hole does not meet the tolerance requirement.
以上结合附图对本发明进行了示例性描述。显然,本发明具体实现并不受上述方式的限制。只要是采用了本发明的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本发明的上述构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as various insubstantial improvements are made using the method concept and technical solution of the present invention; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all within the protection scope of the present invention within.
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CN105953709A (en) * | 2016-06-25 | 2016-09-21 | 安徽工程大学机电学院 | Automobile engine cylinder cover air valve guide pipe coaxiality testing fixture and detection method |
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CN105953709B (en) * | 2016-06-25 | 2019-03-05 | 安徽信息工程学院 | Automobile engine cylinder head valve guide bushing coaxiality check fixture and its detection method |
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