CN205797469U - Density separation device pressed by a kind of rotating belt strengthening fine - Google Patents
Density separation device pressed by a kind of rotating belt strengthening fine Download PDFInfo
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- CN205797469U CN205797469U CN201620760888.3U CN201620760888U CN205797469U CN 205797469 U CN205797469 U CN 205797469U CN 201620760888 U CN201620760888 U CN 201620760888U CN 205797469 U CN205797469 U CN 205797469U
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Abstract
Description
技术领域technical field
本实用新型涉及一种矿物分选装置,特别是一种转动皮带强化细粒物料按密度分选装置。The utility model relates to a mineral sorting device, in particular to a rotating belt-strengthened fine-grained material sorting device according to density.
背景技术Background technique
随着重选设备的大型化,分选下限不断提高,而浮选因粗颗粒易从气泡上脱落,导致浮选上限低,使得重选和浮选之间的细颗粒矿物得不到有效分选。因而,细粒级矿物的高效分选成为国内外研究的重点与热点,尤其是细颗粒煤的分选研究。With the enlargement of gravity separation equipment, the lower limit of separation continues to increase, while in flotation, the coarse particles are easy to fall off from the air bubbles, resulting in a low upper limit of flotation, so that the fine particle minerals between gravity separation and flotation cannot be effectively separated . Therefore, the efficient separation of fine-grained minerals has become the focus and hotspot of research at home and abroad, especially the separation of fine-grained coal.
按密度分离物料的重选因其成本低而成为最受欢迎的方法,但细粒物料因颗粒沉降速度受粒度影响大而造成分选下限低。窄间距倾斜板分选机因倾斜通道内允许更大的上升水速,增大设备的处理能力,并成为细粒物料分选的重要设备,但在提高分选效果方面仍需提高。Gravity separation of materials by density has become the most popular method because of its low cost, but the lower limit of separation is low for fine-grained materials because the particle settling velocity is greatly affected by particle size. The narrow-pitch inclined plate separator allows a greater rising water velocity in the inclined channel, which increases the processing capacity of the equipment and becomes an important equipment for the separation of fine-grained materials, but it still needs to be improved in terms of improving the separation effect.
发明内容Contents of the invention
技术问题:本实用新型的目的是要克服现有技术中的不足之处,提供一种结构简单、处理量大、分选效率高、效果好的转动皮带强化细粒物料按密度分选装置。Technical problem: The purpose of this utility model is to overcome the deficiencies in the prior art, and provide a device with simple structure, large processing capacity, high sorting efficiency, and good effect for separating fine-grained materials by rotating belt reinforcement.
技术方案:本实用新型的转动皮带强化细粒物料按密度分选装置,包括PID控制仪、溢流收集槽和分选柱,所述的分选柱包括倾斜槽室和垂直槽室;所述的倾斜槽室内部设有与倾斜槽室倾斜方向一致的多组皮带传动机构,多组皮带传动机构包括环形皮带、支撑在环形皮带上下两头的带轮和托辊,由电机传动带轮带动环形皮带沿顺时方向转动,加速倾斜槽室内物料的流动与沉降,倾斜槽室底部与垂直槽室顶部紧密相连;所述的溢流收集槽设在倾斜槽室的顶部,所述的垂直槽室一侧设有入料口,垂直槽室底部设有倒锥形布流板,倒锥形布流板的下方设有进水管,倒锥形布流板的中心设置设有底流排放口,底流排放口与PID控制仪相连。Technical solution: The rotating belt reinforced fine-grained material sorting device according to the density of the utility model includes a PID controller, an overflow collection tank and a sorting column, and the sorting column includes an inclined tank chamber and a vertical tank chamber; The interior of the inclined tank chamber is equipped with multiple sets of belt transmission mechanisms that are consistent with the inclination direction of the inclined tank chamber. The multiple sets of belt transmission mechanisms include endless belts, pulleys and idlers supported on the upper and lower ends of the endless belt, and the endless belt is driven by the motor drive pulley. Rotate in a clockwise direction to accelerate the flow and settlement of materials in the inclined tank chamber, the bottom of the inclined tank chamber is closely connected with the top of the vertical tank chamber; the overflow collection tank is arranged on the top of the inclined tank chamber, and the vertical tank chamber is There is a material inlet on the side, an inverted cone-shaped flow distribution plate is installed at the bottom of the vertical tank chamber, and a water inlet pipe is installed under the inverted cone-shaped flow distribution plate. The port is connected to the PID controller.
所述皮带传动机构中的托辊位置可调节。The position of the idlers in the belt transmission mechanism can be adjusted.
所述皮带传动机构的转动速度可根据物料实际情况进行调节。The rotation speed of the belt drive mechanism can be adjusted according to the actual situation of the material.
所述环形皮带表面上间隔设有多个刮板。A plurality of scrapers are arranged at intervals on the surface of the endless belt.
所述的进水管沿垂直槽室周边设置一个或多个。One or more water inlet pipes are arranged along the periphery of the vertical tank chamber.
有益效果,由于采用了上述技术方案,本实用新型通过在倾斜槽室中设置皮带传动机构,不仅加快了分选物料的运动,提高了装置的处理量;而且为提供更高的剪切速率,产生更大的提升力,加快分层后物料的分离速度,克服了物料分选中颗粒粒度作用的影响,并改善了物料密度分选效果,解决了传统设备对细颗粒矿物分选不足的问题。本实用新型的主要优点有:Beneficial effects, due to the adoption of the above-mentioned technical scheme, the utility model not only speeds up the movement of the sorting material, but also improves the processing capacity of the device by setting a belt transmission mechanism in the inclined tank chamber; and in order to provide a higher shear rate, It produces greater lifting force, accelerates the separation speed of materials after stratification, overcomes the influence of particle size in material separation, improves the effect of material density separation, and solves the problem of insufficient separation of fine particle minerals by traditional equipment. The main advantage of the utility model has:
1、将倾斜槽室连接在垂直槽室上,使得倾斜槽室内的流化水速大于垂直槽室内水速,物料在更高的水速下进行分选,提高了装置的处理量;1. Connect the inclined tank chamber to the vertical tank chamber, so that the fluidization water velocity in the inclined tank chamber is greater than the water speed in the vertical tank chamber, and the materials are sorted at a higher water speed, which improves the processing capacity of the device;
2、将倾斜槽室中倾斜板设计为转动皮带组,物料在倾斜槽室进行分选时,沉降快的重颗粒先沉淀在倾斜皮带上,向下滑动,沉降慢的轻颗粒悬浮在液体中,向上运动;皮带转动,其上表面加快重颗粒的下滑,下表面加速轻颗粒的上升,促进物料的分选和输送,提高装置的处理量;2. The inclined plate in the inclined tank chamber is designed as a rotating belt group. When materials are sorted in the inclined tank chamber, the heavy particles that settle quickly settle on the inclined belt and slide down, and the light particles that settle slowly are suspended in the liquid. , moving upward; the belt rotates, the upper surface accelerates the downfall of heavy particles, and the lower surface accelerates the rise of light particles, which promotes the sorting and transportation of materials and increases the processing capacity of the device;
3、皮带传动机构转动时,其上表面对重颗粒沉淀层具有扰动作用,促进沉淀层的松散,同时上表面的向下运动加大了皮带表面的水流速度梯度,产生高的提升力,使得原本沉淀在倾斜板表面的密度小粒度大的颗粒再次悬浮,最终进入溢流成为产物,改善装置分选效果;3. When the belt transmission mechanism rotates, its upper surface has a disturbing effect on the heavy particle sedimentation layer, which promotes the loosening of the sedimentation layer. At the same time, the downward movement of the upper surface increases the water flow velocity gradient on the belt surface, resulting in a high lifting force, making The particles with small density and large particle size that originally settled on the surface of the inclined plate are suspended again, and finally enter the overflow to become products, improving the separation effect of the device;
4、使用皮带传动机构,根据分选物料的性质变化和实际分选要求,可以调节皮带转动速度,来获得不同的分选效果;4. Using the belt transmission mechanism, according to the change of the properties of the sorting materials and the actual sorting requirements, the belt rotation speed can be adjusted to obtain different sorting effects;
5、沿垂直槽室周边设置多个进水管,可以保证上升水流更加均匀平稳;5. Multiple water inlet pipes are set along the periphery of the vertical tank chamber to ensure a more even and stable rising water flow;
6、从结构上将垂直槽室和倾斜槽室结合起来,减少占地面积,同时在倾斜槽室内设置可调节转速的皮带传动机构,既提高了分选装置的处理量,又改善分选装置的分选效果。6. Structurally, the vertical tank chamber and the inclined tank chamber are combined to reduce the occupied area. At the same time, a belt transmission mechanism with adjustable speed is installed in the inclined tank chamber, which not only increases the processing capacity of the sorting device, but also improves the sorting device. sorting effect.
附图说明:Description of drawings:
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1-入料口,2-垂直槽室,3-倾斜槽室,4-溢流收集槽,5-皮带传动机构,6-布流板,7-进水管,8-流量调节阀,9-底流排料口,10-托辊,11-电动机,12-PID控制仪。In the figure: 1-feed inlet, 2-vertical tank chamber, 3-inclined tank chamber, 4-overflow collection tank, 5-belt transmission mechanism, 6-flow distribution plate, 7-water inlet pipe, 8-flow regulating valve , 9-underflow discharge port, 10-roller, 11-motor, 12-PID controller.
具体实施方式detailed description
下面结合附图中的实施例对本实用新型作进一步的描述:The utility model will be further described below in conjunction with the embodiment in the accompanying drawings:
本实用新型的转动皮带强化细粒物料按密度分选装置,主要由PID控制仪12、溢流收集槽4、布流板6、皮带传动机构5和分选柱构成;所述的分选柱包括倾斜槽室3和垂直槽室2;所述的倾斜槽室3内部设有与倾斜槽室倾斜方向一致的多组皮带传动机构5,多组皮带传动机构5包括环形皮带、支撑在环形皮带上下两头的带轮和托辊10,所述皮带传动机构5中的托辊10位置可调节,以保持环形皮带的张紧程度。所述皮带传动机构5的转动速度可根据物料实际情况进行调节,以获得不同的分选效果。由电机传动带轮带动环形皮带沿顺时方向转动,加速倾斜槽室内物料的流动与沉降;倾斜槽室3底部与垂直槽室2顶部紧密相连;所述的溢流收集槽4设在倾斜槽室3的顶部,所述的垂直槽室2一侧设有入料口1,垂直槽室2底部设有倒锥形布流板6,倒锥形布流板6的下方设有进水管7,进水管7沿垂直槽室周边设置一个或多个,根据需要设定,图中所示为2个,可以保证上升水流更加均匀平稳。进水管7上安装有流量调节阀8,倒锥形布流板6的中心设置设有底流排放口9,底流排放口9与PID控制仪12相连。所述环形皮带表面上间隔设有多个刮板,刮板为底面固定在环形皮带表面上的直角板,间隔距离根据分选实际情况设定。The rotating belt reinforced fine-grained material sorting device according to the density of the utility model is mainly composed of a PID controller 12, an overflow collection tank 4, a flow distribution plate 6, a belt transmission mechanism 5 and a sorting column; the said sorting column It includes an inclined tank chamber 3 and a vertical tank chamber 2; the inside of the inclined tank chamber 3 is provided with multiple sets of belt transmission mechanisms 5 that are consistent with the inclination direction of the inclined tank chamber, and multiple sets of belt transmission mechanisms 5 include endless belts, supported on the endless belt The pulleys and idlers 10 at the upper and lower ends, the position of the idlers 10 in the belt drive mechanism 5 can be adjusted to keep the tension of the endless belt. The rotation speed of the belt drive mechanism 5 can be adjusted according to the actual situation of the material to obtain different sorting effects. The motor drive pulley drives the endless belt to rotate clockwise to accelerate the flow and settlement of materials in the inclined tank chamber; the bottom of the inclined tank chamber 3 is closely connected with the top of the vertical tank chamber 2; the overflow collection tank 4 is located in the inclined tank chamber 3, one side of the vertical tank chamber 2 is provided with a material inlet 1, the bottom of the vertical tank chamber 2 is provided with an inverted conical flow distribution plate 6, and a water inlet pipe 7 is provided below the inverted conical flow distribution plate 6, One or more water inlet pipes 7 are arranged along the periphery of the vertical tank chamber, and are set according to needs, and two are shown in the figure, which can ensure that the rising water flow is more even and stable. A flow regulating valve 8 is installed on the water inlet pipe 7 , and an underflow discharge port 9 is provided at the center of the inverted cone-shaped flow distribution plate 6 , and the underflow discharge port 9 is connected to a PID controller 12 . A plurality of scrapers are arranged at intervals on the surface of the endless belt, and the scrapers are right-angled plates whose bottom surface is fixed on the surface of the endless belt, and the interval distance is set according to the actual situation of sorting.
工作过程:待分选物料由入料口1给入垂直槽室2内向下运动,流化用水分别从进水管7进入垂直槽室2,穿过倒锥形布流板6均匀向上运动,在垂直槽室2内物料与流化用水相遇产生流态化,并随着水流上升进去倾斜槽室2内,在皮带传动机5中的环形皮带间进行分选;物料中轻颗粒留在悬浮液中,在环形皮带的推动下更快地沿着倾斜槽室3进入溢流收集槽4;物料中重颗粒沉淀在环形皮带上向下滑动,同时还受到环形皮带的带动和扰动作用,其中部分粒度大、密度小的颗粒受到高剪切速度下的提升力作用再次悬浮,进入溢流收集槽4,最终密度大的颗粒更快地返回垂直槽室2中,经PID控制仪控制12的底流排放口9排出。Working process: The material to be sorted is fed into the vertical tank chamber 2 from the feed inlet 1 and moves downward, and the fluidization water enters the vertical tank chamber 2 from the water inlet pipe 7 respectively, and moves upward evenly through the inverted cone-shaped flow distribution plate 6, and then The material in the vertical tank chamber 2 meets the fluidization water to produce fluidization, and rises into the inclined tank chamber 2 with the water flow, and is sorted between the endless belts in the belt drive 5; the light particles in the material remain in the suspension In the middle, under the push of the endless belt, it enters the overflow collection tank 4 faster along the inclined tank chamber 3; the heavy particles in the material settle on the endless belt and slide down, and are also driven and disturbed by the endless belt, and some of them Particles with large particle size and low density are resuspended by the lifting force under high shear speed and enter the overflow collection tank 4, and finally the particles with high density return to the vertical tank chamber 2 faster, and the underflow of 12 is controlled by the PID controller The discharge port 9 discharges.
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CN106076596A (en) * | 2016-07-18 | 2016-11-09 | 中国矿业大学 | Density separation device pressed by a kind of rotating belt strengthening fine |
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CN106076596A (en) * | 2016-07-18 | 2016-11-09 | 中国矿业大学 | Density separation device pressed by a kind of rotating belt strengthening fine |
CN106076596B (en) * | 2016-07-18 | 2018-05-18 | 中国矿业大学 | A kind of rotating belt strengthens fine and presses density separation device |
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