CN205791245U - Intelligent digital fixing-line device - Google Patents
Intelligent digital fixing-line device Download PDFInfo
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- CN205791245U CN205791245U CN201620722252.XU CN201620722252U CN205791245U CN 205791245 U CN205791245 U CN 205791245U CN 201620722252 U CN201620722252 U CN 201620722252U CN 205791245 U CN205791245 U CN 205791245U
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Abstract
本实用新型涉及的是一种智能数字卡线器,适用于电力线路施工,是电力线路施工必备的工具。包括卡线器本体、连板、拉臂、上钳口、下钳口、滑动板、拉力传感器、显示器、前拉力传递杆、后拉力传递孔,拉力传感器后部设置有后拉力传递杆,后拉力传递杆后部设置有销轴孔,拉力传感器外部装有拉力传感器外壳,拉力传感器安装在卡线器本体右端,后拉力传递杆通过销轴孔、销轴一与拉臂前端铰接,拉臂后端通过销轴二与连板另一端铰接;销轴一卡接在卡线器本体右端设置的横向通槽中,拉力传感器外侧装有滑动板,滑动板一端固定在拉力传感器外壳上,滑动板的滑动槽套装在销轴一端部,销轴一能在滑动槽中滑动;拉力传感器通过信号线与显示器相连接。
The utility model relates to an intelligent digital wire clipper, which is suitable for power line construction and is a necessary tool for power line construction. Including the wire clamp body, connecting plate, pull arm, upper jaw, lower jaw, sliding plate, tension sensor, display, front tension transmission rod, rear tension transmission hole, the rear tension sensor is provided with a rear tension transmission rod, and the rear There is a pin hole at the rear of the tension transmission rod, and a tension sensor shell is installed outside the tension sensor. The tension sensor is installed at the right end of the wire gripper body. The rear end is hinged with the other end of the connecting plate through the pin shaft 2; the pin shaft 1 is clamped in the transverse channel provided at the right end of the wire gripper body, a sliding plate is installed on the outside of the tension sensor, and one end of the sliding plate is fixed on the tension sensor shell, sliding The slide groove of the board is set on one end of the pin shaft, and the pin shaft one can slide in the slide groove; the tension sensor is connected with the display through the signal line.
Description
技术领域technical field
本实用新型涉及的是一种智能数字卡线器,适用于电力线路施工,是电力线路施工必备的工具。The utility model relates to an intelligent digital wire clipper, which is suitable for power line construction and is a necessary tool for power line construction.
背景技术Background technique
卡线器是电力线路施工必备的工具之一,普通的卡线器在电力线路施工的应用上只具有卡线功能,不具有其他功能。普通卡线器在名牌上只标明适合导线的型号和能承受的拉力参数,但在施工中却没人知道是否超出所能承受的拉力范围,这就会给施工带来安全隐患。The wire clamp is one of the necessary tools for power line construction. Ordinary wire clamps only have the function of clamping wires in the application of power line construction, and have no other functions. Ordinary cable clamps only indicate the model suitable for the wire and the tensile force parameters that can be tolerated on the nameplate, but no one knows whether it exceeds the tensile force range that can be tolerated during construction, which will bring safety hazards to the construction.
目前,在电力线路施工中保持“导线弧垂一致”的技术控制上,操作繁锁、耗时耗力、方法原始不能快速精准达到《施工工艺验收规范》要求,导致导线间受力不均,严重情况下造成杆塔、支柱绝缘子及横担歪斜、扭曲变形。从不同程度上影响着线路抗灾能力和安全运行,此问题在10KV线路上表现尤为突出。At present, in the technical control of maintaining "consistent conductor sag" in the construction of power lines, the operation is cumbersome, time-consuming and labor-intensive, and the original method cannot quickly and accurately meet the requirements of the "Construction Technology Acceptance Specification", resulting in uneven force between conductors. In severe cases, the pole tower, post insulator and cross arm will be skewed, twisted and deformed. To varying degrees, it affects the disaster resistance and safe operation of the line, and this problem is particularly prominent on the 10KV line.
实用新型内容Utility model content
本实用新型的目的是针对上述不足之处提供一种智能数字卡线器,是一种智能工具,具有对线路施工牵引设备安全监测功能和导线弧垂快速精准定位功能。可以帮助施工人员快速精准的找到每一根导线的弧垂点,使其做到“弧垂一致”,符合《施工工艺验收规范》的要求,对提高电力工程质量、降本增效、增强线路抗灾能力以及线路的安全运行具有十分重要意义。同时它还具有安全监测牵引设备保证安全使用的重大作用,是真正一举多得的好工具。也是电力施工不可缺少工具之一。The purpose of this utility model is to provide an intelligent digital clamping device for the above disadvantages, which is an intelligent tool, which has the function of safety monitoring of traction equipment for line construction and the function of fast and accurate positioning of wire sag. It can help construction personnel to quickly and accurately find the sag point of each wire, so that it can achieve "consistent sag", which meets the requirements of the "Code for Acceptance of Construction Technology", and is helpful for improving the quality of power engineering, reducing costs and increasing efficiency, and strengthening lines. The ability to resist disasters and the safe operation of the line are of great significance. At the same time, it also plays an important role in safety monitoring of traction equipment to ensure safe use, and is a really good tool that serves multiple purposes. It is also one of the indispensable tools for power construction.
智能数字卡线器是采用以下技术方案实现:The intelligent digital card line device is realized by the following technical solutions:
智能数字卡线器包括卡线器本体、连板、拉臂、上钳口、下钳口、滑动板、拉力传感器、显示器、前拉力传递杆、后拉力传递杆和拉环。卡线器本体右端设置有横向通槽,卡线器本体中部设置有圆弧通槽,连扳 的一端通过销轴三与上钳口中部铰接,上钳口右端通过销轴五卡接在卡线器本体中部设置的圆弧通槽中,销轴五能在圆弧通槽中滑动,圆弧通槽的方向和弧度能够保证上钳口在活动中其沿口始终与下钳口的沿口平行。下钳口设置在卡线器本体左边。The intelligent digital cable clamp includes the cable clamp body, connecting plate, pull arm, upper jaw, lower jaw, sliding plate, tension sensor, display, front tension transmission rod, rear tension transmission rod and pull ring. The right end of the wire gripper body is provided with a horizontal through groove, and the middle part of the wire gripper body is provided with an arc through groove. One end of the connecting lever is hinged to the middle part of the upper jaw through the pin three, and the right end of the upper jaw is connected to the clamp through the pin five. In the circular arc slot provided in the middle of the threader body, the pin shaft 5 can slide in the arc slot, and the direction and radian of the arc slot can ensure that the edge of the upper jaw is always in line with the edge of the lower jaw during the movement. Mouth parallel. The lower jaw is arranged on the left side of the wire clamp body.
拉力传感器前部设置有前拉力传递杆,前拉力传递杆前部设置有销轴孔,拉力传感器后部设置有后拉力传递杆,后拉力传递杆后部设置有销轴孔,拉力传感器外部装有拉力传感器外壳,用于保护拉力传感器,拉力传感器安装在卡线器本体右端,后拉力传递杆通过销轴孔、销轴一与拉臂前端铰接,拉臂后端通过销轴二与连板另一端铰接;销轴一卡接在卡线器本体右端设置的横向通槽中,销轴一能在横向通槽中滑动,拉力传感器外侧装有滑动板、滑动板上设有滑动槽,滑动板一端固定在拉力传感器外壳上,滑动板的滑动槽套装在销轴一端部,销轴一能在滑动槽中滑动。The front part of the tension sensor is provided with a front tension transmission rod, and the front part of the front tension transmission rod is provided with a pin hole; There is a tension sensor shell to protect the tension sensor. The tension sensor is installed at the right end of the wire gripper body. The rear tension transmission rod is hinged to the front end of the pull arm through the pin hole, the pin one, and the rear end of the pull arm is connected to the connecting plate through the pin two. The other end is hinged; the pin shaft is clamped in the horizontal through groove provided at the right end of the wire gripper body, and the pin shaft can slide in the horizontal through groove. One end of the plate is fixed on the casing of the tension sensor, the sliding groove of the sliding plate is sleeved on one end of the pin shaft, and the pin shaft one can slide in the sliding groove.
拉力传感器通过信号线与显示器相连接,用于显示拉力。The tension sensor is connected with the display through the signal line to display the tension.
前拉力传递杆后部通过销轴孔、销轴六连接有拉环,拉绳与拉环相连。The rear portion of the front tension transmission rod is connected with a draw ring through the pin hole and pin six, and the stay rope is connected with the draw ring.
所述的拉臂上设有一弹簧支架,弹簧支架上安装有一个弹簧,弹簧的一端搭接在拉臂上,另一端搭接在连板的上端。The pull arm is provided with a spring support, and a spring is installed on the spring support, one end of the spring is lapped on the pull arm, and the other end is lapped on the upper end of the connecting plate.
所述的拉臂是两片形状相同的板材,卡线器本体的右端和连扳的上端分别夹装在两片拉臂的两个端头,弹簧支架安装在两片拉臂之间。The pull arms are two sheets of the same shape, the right end of the wire gripper body and the upper end of the connecting lever are respectively clamped on the two ends of the two pull arms, and the spring bracket is installed between the two pull arms.
所述的上钳口和下钳口均设置有防滑卡线槽。Both the upper jaw and the lower jaw are provided with anti-skid wire clamping grooves.
主板、连板、拉臂和卡线器本体上的横向通槽之间的连接形式使卡线器形成一种四连杆结构。The connection form between the main board, the connecting plate, the pull arm and the transverse through groove on the body of the cable clamp makes the cable clamp form a four-link structure.
本实用新型智能数字卡线器上下钳口的沿口在任何状态下都一直保持着互相平行的状态,卡线时,只需轻推拉环,上下钳口就平行张开,导线很容易放入钳口内,当导线放入钳口中以后,在复位弹簧的作用下,钳口自动将导线夹住,并产生一定的预紧力,导线不会脱落,采用拉绳向前拉动智能数字卡线器进行线路施工,具有数显功能拉力传感器,充分与卡线器融为一体保持强度,且数显拉力传感器额定承载拉力大于卡线器的额定承载拉力。本实用新型卡线器构造简单、合理,操作轻松、方便,使高空作业更加快捷、安全。The edges of the upper and lower jaws of the intelligent digital wire clamping device of the utility model are always kept parallel to each other in any state. When the wire is clamped, just push the pull ring slightly, and the upper and lower jaws are opened in parallel, and the wire is easy to put in. In the jaw, when the wire is put into the jaw, under the action of the return spring, the jaw automatically clamps the wire and generates a certain pre-tightening force, the wire will not fall off, and the smart digital wire clamp is pulled forward by the pull rope For line construction, it has a digital display function tension sensor, which is fully integrated with the wire clamp to maintain strength, and the rated load-bearing tension of the digital display tension sensor is greater than the rated load-bearing tension of the wire clamp. The utility model has the advantages of simple and reasonable structure, easy and convenient operation, and makes high-altitude work more rapid and safe.
智能数字卡线器工作原理,是应用力学原理使其在受拉时紧紧的卡牢在导线上,起到牵引导线的作用。其核心部件是采用拉力传感器和显示器,实现其两大特殊功能。The working principle of the intelligent digital cable clamp is to apply the principle of mechanics to make it tightly clamped on the wire when it is pulled, so as to play the role of pulling the wire. Its core components are the use of tension sensors and displays to realize its two special functions.
1.对普通卡线器进行重新设计改装,不改变原卡线器的结构工作原理,进一步加强自身的承载力,加装具有数显功能拉力传感器,充分与卡线器融为一体保持强度,且数显拉力传感器额定承载拉力大于卡线器的额定承载拉力。1. Redesign and refit the ordinary wire clamp without changing the structure and working principle of the original wire clamp, further strengthen its own bearing capacity, and install a tension sensor with digital display function to fully integrate with the wire clamp to maintain strength. And the rated bearing tension of the digital display tension sensor is greater than the rated bearing tension of the cable clamp.
2.传感器与数字显示器通过有线和无线传输的方式与卡线器分离,便于使用时读数和设置数据,确保安全使用。2. The sensor and digital display are separated from the cable clamp through wired and wireless transmission, which is convenient for reading and setting data during use, ensuring safe use.
本实用新型数字卡线器通过数据设置能够告诉我们牵引设备以及自身的使用是否安全,同时又能实现导线弧垂快速精准定位,既改变了传统弧垂测定方法,又增加牵引设备安全监测手段,是施工不可缺少一举多得的智能工具。The utility model digital clamping device can tell us whether the traction equipment and its own use are safe through data setting, and at the same time, it can realize the fast and accurate positioning of the wire sag, which not only changes the traditional sag measurement method, but also increases the safety monitoring means of the traction equipment. It is an indispensable intelligent tool for construction.
本实用新型智能数字卡线器创新点及先进性:The innovations and advances of the utility model intelligent digital cable clamp:
1.智能数字卡线器具有设计巧、重量轻、承载能力大、安装使用快捷方便的特点。1. The intelligent digital cable clamp has the characteristics of smart design, light weight, large carrying capacity, quick and convenient installation and use.
2.智能数字卡线器以适时准确的数据或语音告警提醒使者在安全范围内使用牵引设备。2. The intelligent digital cable controller reminds the messenger to use the traction equipment within the safe range with timely and accurate data or voice alarm.
3.智能数字卡线器记录第一根导线弧垂合格时的数据,供同一耐张段其他导线的弧垂定位比对,当达到相同数值时立即告警提示,方便快捷的保证每一根弧垂一致。此方法经反复试验比传统弧垂定位法,平均每根导线节约施工时间5.7分钟。3. The intelligent digital wire clamping device records the data when the first wire sag is qualified, which can be used for the comparison of the sag positioning of other wires in the same tension section. When the same value is reached, it will immediately give an alarm and prompt, which is convenient and fast to ensure that each wire is sag Vertically consistent. Compared with the traditional sag positioning method through repeated tests, this method saves an average of 5.7 minutes of construction time for each conductor.
4.智能数字卡线器的显示器与卡线器采用分离设计,显示器握在使用者的手中,既方便读数又防止摔跌损坏。4. The display and the cable clamp of the intelligent digital cable clamp adopt a separate design, and the display is held in the user's hand, which is convenient for reading and prevents damage from falling.
附图说明Description of drawings
以下将结合附图对本实用新型作进一步说明:The utility model will be further described below in conjunction with accompanying drawing:
图1是智能数字卡线器结构主视图。Fig. 1 is a front view of the structure of the intelligent digital cable clamp.
图2是智能数字卡线器结构俯视图。Fig. 2 is a top view of the structure of the intelligent digital cable clamp.
具体实施方式detailed description
参照附图1、2,智能数字卡线器包括卡线器本体1、连板2、拉臂3、上钳口6、下钳口7、滑动板15、拉力传感器4、显示器19、前拉力传递杆15、后拉力传递杆16和拉环22。卡线器本体1右端设置有横向通槽5,卡线器本体1中部设置有圆弧通槽8,连扳2 的一端通过销轴三24与上钳口6中部铰接,上钳口6右端通过销轴五9卡接在卡线器本体1中部设置的圆弧通槽8中,销轴五9能在圆弧通槽8中滑动,圆弧通槽8 的方向和弧度能够保证上钳口6在活动中其沿口始终与下钳口7 的沿口平行。下钳口7设置在卡线器本体1左边。Referring to the accompanying drawings 1 and 2, the intelligent digital cable clamp includes the cable clamp body 1, connecting plate 2, pull arm 3, upper jaw 6, lower jaw 7, sliding plate 15, tension sensor 4, display 19, front tension Transmission rod 15, rear tension transmission rod 16 and pull ring 22. The right end of the wire gripper body 1 is provided with a transverse through groove 5, and the middle part of the wire gripper body 1 is provided with an arc through groove 8. One end of the connecting lever 2 is hinged with the middle part of the upper jaw 6 through a pin three 24, and the right end of the upper jaw 6 The pin shaft five 9 is clamped in the circular arc slot 8 provided in the middle of the wire gripper body 1, the pin shaft five 9 can slide in the arc slot 8, and the direction and radian of the arc slot 8 can ensure the clamp The edge of the mouth 6 is always parallel to the edge of the lower jaw 7 during its activity. The lower jaw 7 is arranged on the left side of the wire gripper body 1 .
拉力传感器4前部设置有前拉力传递杆15,前拉力传递杆15前部设置有销轴孔,拉力传感器4后部设置有后拉力传递杆18,后拉力传递杆18后部设置有销轴孔,拉力传感器4外部装有拉力传感器外壳13,用于保护拉力传感器4,拉力传感器4安装在卡线器本体1右端,后拉力传递杆18通过销轴孔、销轴一12与拉臂3前端铰接,拉臂3后端通过销轴二23与连板2另一端铰接;销轴一12卡接在卡线器本体1右端设置的横向通槽5中,销轴一12能在横向通槽5中滑动,拉力传感器4外侧装有滑动板17、滑动板17上设有滑动槽25,滑动板17一端固定在拉力传感器外壳13上,滑动板17的滑动槽18套装在销轴一12端部,销轴一12能在滑动槽25中滑动。The front portion of the tension sensor 4 is provided with a front tension transmission rod 15, the front portion of the front tension transmission rod 15 is provided with a pin hole, the rear portion of the tension sensor 4 is provided with a rear tension transmission rod 18, and the rear portion of the rear tension transmission rod 18 is provided with a pin shaft The tension sensor 4 is equipped with a tension sensor shell 13 outside, which is used to protect the tension sensor 4. The tension sensor 4 is installed on the right end of the wire clamp body 1, and the rear tension transmission rod 18 passes through the pin hole, the pin one 12 and the pull arm 3 The front end is hinged, and the rear end of the pull arm 3 is hinged with the other end of the connecting plate 2 through the pin shaft 2 23; Sliding in groove 5, sliding plate 17 is equipped with on the outer side of tension sensor 4, is provided with sliding groove 25 on sliding plate 17, and one end of sliding plate 17 is fixed on tension sensor shell 13, and the sliding groove 18 of sliding plate 17 is sleeved on pin shaft one 12 At the end, pin shaft one 12 can slide in the sliding groove 25.
拉力传感器4通过信号线与显示器19相连接,用于显示拉力。The tension sensor 4 is connected with the display 19 through a signal line for displaying the tension.
前拉力传递杆15后部通过销轴孔、销轴六22连接有拉环20,拉绳21与拉环20相连。The front tension transmission rod 15 rear portion is connected with draw ring 20 by pin hole, pin six 22, and stay cord 21 links to each other with draw ring 20.
所述的拉臂3 上设有一弹簧支架10,弹簧支架10 上安装有一个弹簧11,弹簧11的一端搭接在拉臂3 上,另一端搭接在连板2 的上端。The pulling arm 3 is provided with a spring support 10 , and a spring 11 is mounted on the spring support 10 . One end of the spring 11 is lapped on the pull arm 3 , and the other end is lapped on the upper end of the connecting plate 2 .
本实施例中,拉臂3 是两片形状相同的板材,卡线器本体1 的右端和连扳2 的上端分别夹装在两片拉臂3 的两个端头,弹簧支架10 安装在两片拉臂3 之间。In this embodiment, the pull arms 3 are two plates with the same shape, the right end of the wire gripper body 1 and the upper end of the connecting lever 2 are respectively clamped on the two ends of the two pull arms 3, and the spring bracket 10 is installed on the two ends. between the 3 arms.
所述的上钳口6 和下钳口7 均设置有防滑卡线槽。Both the upper jaw 6 and the lower jaw 7 are provided with anti-skid wire clamping grooves.
所述的主板1、连板2、拉臂3 和卡线器本体1上的横向通槽5之间的连接形式使卡线器形成一种四连杆结构。The connection form between the main board 1 , connecting plate 2 , pull arm 3 and the transverse through groove 5 on the wire clamp body 1 enables the wire clamp to form a four-bar linkage structure.
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CN105932606A (en) * | 2016-07-11 | 2016-09-07 | 国网江苏省电力公司宿迁供电公司 | Intelligent digital line clamp |
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