CN205771820U - Automatic feeding device of wire binding machine and wire binding machine - Google Patents
Automatic feeding device of wire binding machine and wire binding machine Download PDFInfo
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- CN205771820U CN205771820U CN201620473188.6U CN201620473188U CN205771820U CN 205771820 U CN205771820 U CN 205771820U CN 201620473188 U CN201620473188 U CN 201620473188U CN 205771820 U CN205771820 U CN 205771820U
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- 230000003044 adaptive effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 22
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- 230000000903 blocking effect Effects 0.000 description 24
- 238000000034 method Methods 0.000 description 11
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Abstract
本实用新型公开一种绑线机的自动上料装置及绑线机,其中,包括输送料盘的输送带、设于所述输送带上方的安装平台、安装于所述安装平台上的机械手、将所述输送带上的料盘运输到所述机械手下方的料盘待料平台上的运输模组、安装于所述料盘待料平台上方的CCD相机以及与所述CCD相机电连接的控制系统;所述CCD相机对所述料盘待料平台的料盘上的工件抓拍,所述控制系统根据所述拍摄图像进行识别处理,并控制所述机械手对所述工件进行角度调整和运输至所述绑线机的待料工位上。本实用新型技术方案更快而精准地将PCB板放置在绑线机的加工位置。
The utility model discloses an automatic feeding device for a wire binding machine and a wire binding machine, which include a conveyor belt for conveying material trays, an installation platform arranged above the conveyor belt, a manipulator installed on the installation platform, Transport the tray on the conveyor belt to the transport module on the tray waiting platform below the manipulator, the CCD camera installed above the tray waiting platform, and the control unit electrically connected to the CCD camera system; the CCD camera captures the workpiece on the tray of the tray waiting platform, the control system performs identification processing according to the captured image, and controls the manipulator to adjust the angle of the workpiece and transport it to On the waiting station of the wire binding machine. The technical solution of the utility model places the PCB board on the processing position of the wire binding machine more quickly and accurately.
Description
技术领域 technical field
本实用新型涉及机械自动化技术领域,特别涉及一种绑线机的自动上料装置及绑线机。 The utility model relates to the technical field of mechanical automation, in particular to an automatic feeding device for a wire binding machine and the wire binding machine.
背景技术 Background technique
现有的PCB板绑线机上料需要工人往绑线机上放PCB板,然后启动机器进行IC芯片和PCB板的绑线操作。但采用这种加工方式,在加工过程中工人往往会出现放错PCB板位置的失误,导致绑线机需要中断工作,甚至损坏机体,造成绑线机和加工时间成本的浪费。 The existing PCB board wire binding machine needs workers to put the PCB board on the wire binding machine, and then start the machine to carry out the wire binding operation of the IC chip and the PCB board. However, with this processing method, workers often make mistakes in misplacing the position of the PCB board during processing, causing the wire binding machine to interrupt work, or even damage the machine body, resulting in waste of wire binding machine and processing time costs.
因此,为了避免绑线机的人力成本和人为失误造成的浪费,需要设计一种绑线机PCB板自动上料的设备来替代人工。 Therefore, in order to avoid the labor cost of the wire binding machine and the waste caused by human errors, it is necessary to design a device for automatic loading of the PCB board of the wire binding machine to replace manual labor.
实用新型内容 Utility model content
本实用新型的主要目的是提供一种绑线机的自动上料装置,旨在更快而精准地将PCB板放置在绑线机的加工位置。 The main purpose of the utility model is to provide an automatic feeding device for a wire binding machine, aiming at placing the PCB board on the processing position of the wire binding machine more quickly and accurately.
为实现上述目的,本实用新型提出的绑线机的自动上料装置,包括输送料盘的输送带、设于所述输送带上方的安装平台、安装于所述安装平台上的机械手、将所述输送带上的料盘运输到所述机械手下方的料盘待料平台上的运输模组、安装于所述料盘待料平台上方的CCD相机以及与所述CCD相机电连接的控制系统;所述CCD相机对所述料盘待料平台的料盘上的工件抓拍,所述控制系统根据所述拍摄图像进行识别处理,并控制所述机械手对所述工件进行角度调整和运输至所述绑线机的待料工位上。 In order to achieve the above object, the automatic feeding device of the wire binding machine proposed by the utility model includes a conveyor belt for conveying the material tray, an installation platform located above the conveyor belt, a manipulator installed on the installation platform, and a The tray on the conveyor belt is transported to the transport module on the tray waiting platform below the manipulator, the CCD camera installed above the tray waiting platform and the control system electrically connected to the CCD camera; The CCD camera captures the workpiece on the tray of the tray waiting platform, and the control system performs recognition processing according to the captured image, and controls the manipulator to adjust the angle of the workpiece and transport it to the On the waiting station of the wire binding machine.
优选地,所述绑线机的自动上料装置还包括分布在所述输送带长度方向的两外侧的第一基座台和第二基座台;所述第一基座台和所述第二基座台设有外包维护板,所述CCD相机固定于所述外包维护板内。 Preferably, the automatic feeding device of the wire binding machine also includes a first base platform and a second base platform distributed on the two outer sides in the length direction of the conveyor belt; the first base platform and the second base platform The second base platform is provided with an outsourcing maintenance board, and the CCD camera is fixed in the outsourcing maintenance board.
优选地,所述运输模组包括设于所述输送带的一侧上的第一输送滑轨以 及滑动安装在所述第一输送滑轨上的输送滑块气缸;所述输送滑块气缸设有可上下活动的推动块;通过所述推动块驱动所述料盘沿所述第一输送滑轨滑动至靠近所述机械手安装平台的位置。 Preferably, the transportation module includes a first conveying slide rail arranged on one side of the conveyor belt and a conveying slider cylinder slidably installed on the first conveying slide rail; the conveying slider cylinder is set There is a push block that can move up and down; through the push block, the material tray is driven to slide along the first conveying slide rail to a position close to the installation platform of the manipulator.
优选地,所述第一输送滑轨一端设有限制所述料盘移动的限位阻挡气缸,且所述限位阻挡气缸与所述输送滑块气缸位于所述第一输送滑轨的同一侧;所述限位阻挡气缸设有可上下活动的阻挡块;所述限位阻挡气缸通过所述阻挡块下降至所述料盘的底壁,以使限制所述料盘的移动。 Preferably, one end of the first conveying slide rail is provided with a position-limiting and blocking cylinder that restricts the movement of the tray, and the position-limiting and blocking cylinder is located on the same side of the first conveying slide as the cylinder of the conveying slider ; The limiting blocking cylinder is provided with a blocking block that can move up and down; the limiting blocking cylinder is lowered to the bottom wall of the tray through the blocking block, so as to limit the movement of the tray.
优选地,所述运输模组还包括搬运滑轨、滑动安装于所述搬运滑轨上的搬运滑块、与所述搬运滑块固定连接的上升滑轨、滑动安装于所述上升滑轨上的上升气缸及与所述上升气缸固定连接的搬运机械手;所述料盘被所述搬运机械手抓取后,通过所述上升气缸沿所述上升滑轨上升后,再通过所述搬运滑块沿所述搬运滑轨滑动至所述料盘待料平台上。 Preferably, the transportation module further includes a transport slide rail, a transport slide block slidably installed on the transport slide rail, an ascending slide rail fixedly connected with the transport slide block, and a lift slide rail fixedly connected to the transport slide rail, The lifting cylinder and the handling manipulator fixedly connected with the lifting cylinder; after the material tray is grasped by the handling manipulator, it rises along the rising slide rail through the lifting cylinder, and then passes through the moving slider along the The transport slide rail slides onto the tray waiting platform.
优选地,所述第一基座台和所述第二基座台均设有工件待料平台;所述工件通过所述机械手进行角度调整,并被运输至所述工件待料平台上。 Preferably, both the first base platform and the second base platform are provided with a workpiece waiting platform; the workpiece is angle-adjusted by the manipulator and transported to the workpiece waiting platform.
优选地,所述第一基座台和所述第二基座台上均设有移动吸嘴装置和供所述移动吸嘴装置滑动安装的第二输送滑轨;所述移动吸嘴装置从所述工件待料平台上吸取所述工件,并沿所述第二输送滑轨移动至所述绑线机的加工工位上。 Preferably, both the first base platform and the second base platform are provided with a moving suction nozzle device and a second conveying slide rail for sliding installation of the moving suction nozzle device; The workpiece is picked up on the workpiece waiting platform, and moved to the processing station of the wire binding machine along the second conveying slide rail.
优选地,所述输送带长度方向的两侧上相对设置有伸缩架和位于所述伸缩架上且限定其伸缩范围的螺钉;所述料盘通过所述伸缩架限定在所述输送带上的流动方向。 Preferably, on both sides in the length direction of the conveyor belt, there are telescopic frames and screws located on the telescopic frames and limiting their telescopic range; Flow direction.
本实用新型还提出一种绑线机,包括所述绑线机的自动上料装置及与自动上料装置适配的加工平台,加工平台上设有工件夹具;其中,所述绑线机分别安装在所述第一基座台和所述第二基座台上,所述绑线机通过所述自动上料装置将所述工件输送至所述加工平台上的所述工件夹具进行加工操作。该绑线机的自动上料装置包括输送料盘的输送带、设于所述输送带上方的安装平台、安装于所述安装平台上的机械手、将所述输送带上的料盘运输到所述机械手下方的料盘待料平台上的运输模组、安装于所述料盘待料平台上方的CCD相机以及与所述CCD相机电连接的控制系统;所述CCD相机对所述 料盘待料平台的料盘上的工件抓拍,所述控制系统根据所述拍摄图像进行识别处理,并控制所述机械手对所述工件进行角度调整和运输至所述绑线机的待料工位上。 The utility model also proposes a wire binding machine, including an automatic feeding device of the wire binding machine and a processing platform adapted to the automatic feeding device, and a workpiece fixture is arranged on the processing platform; wherein, the wire binding machine is respectively Installed on the first base platform and the second base platform, the wire binding machine transports the workpiece to the workpiece fixture on the processing platform through the automatic feeding device for processing operations . The automatic feeding device of the wire binding machine includes a conveyor belt for conveying the trays, an installation platform located above the conveyor belt, a manipulator installed on the installation platform, and transports the trays on the conveyor belt to the The transport module on the tray waiting platform below the manipulator, the CCD camera installed above the tray waiting platform and the control system electrically connected with the CCD camera; The workpiece on the material tray of the material platform is captured, and the control system performs recognition processing according to the captured image, and controls the manipulator to adjust the angle of the workpiece and transport it to the waiting station of the wire binding machine.
优选地,所述工件夹具相邻的两侧上分别设有用于夹紧所述工件的第一弹性夹和第二弹性夹。 Preferably, a first elastic clip and a second elastic clip for clamping the workpiece are respectively provided on adjacent two sides of the workpiece holder.
优选地,所述第一弹性夹的下方设有第一凸起,所述第二弹性夹的下方设有第二凸起部,所述第二输送滑轨的下方设有与所述第一弹性夹的所述第一凸起部卡持的第一卡钩,所述工件待料平台的下方也设有与所述第二弹性夹的所述第二凸起部卡持的第二卡钩。 Preferably, a first protrusion is provided under the first elastic clip, a second protrusion is provided under the second elastic clip, and a The first hook held by the first protruding part of the elastic clip, and the second clip which is held by the second protruding part of the second elastic clip is also provided under the workpiece waiting platform. hook.
本实用新型技术方案通过采用运输模组将工件从输送带上运输至CCD相机下方的料盘待料平台上,CCD相机对工件进行抓拍,控制系统对CCD相机的拍摄图像进行识别处理,并对机械手发出操作指令;机械手根据操作指令对工件进行角度调整,并将角度调整后的工件精准地放置在绑线机的待料工位上,有效地提高工件的角度调整和放置精准度,直接减少因放错工件位置而造成绑线机和加工时间成本的浪费。 The technical scheme of the utility model uses the transportation module to transport the workpiece from the conveyor belt to the material tray waiting platform under the CCD camera, the CCD camera captures the workpiece, and the control system recognizes and processes the image taken by the CCD camera, and The manipulator issues an operation instruction; the manipulator adjusts the angle of the workpiece according to the operation instruction, and accurately places the angle-adjusted workpiece on the waiting station of the wire binding machine, effectively improving the angle adjustment and placement accuracy of the workpiece, and directly reducing Waste of wire binding machine and processing time cost due to misplaced workpiece position.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative work.
图1为本实用新型绑线机的自动上料装置一实施例的有外包维护板的结构示意图; Fig. 1 is the structural representation of the outsourcing maintenance plate of an embodiment of the automatic feeding device of the wire binding machine of the present invention;
图2为图1中A处的局部放大图; Fig. 2 is a partial enlarged view of place A in Fig. 1;
图3为本实用新型绑线机的自动上料装置一实施例的有外包维护板框架的结构示意图; Fig. 3 is a schematic structural view of an outsourcing maintenance plate frame of an embodiment of an automatic feeding device of a wire binding machine of the present invention;
图4为本实用新型绑线机的自动上料装置一实施例的无外包维护板的结构示意图; Fig. 4 is the structural representation of the non-outsourcing maintenance plate of an embodiment of the automatic feeding device of the wire binding machine of the present invention;
图5为图4中B处的局部放大图; Fig. 5 is a partial enlarged view of place B in Fig. 4;
图6为图4中C处的局部放大图; Fig. 6 is a partial enlarged view of place C in Fig. 4;
图7为图4中D处的局部放大图; Figure 7 is a partial enlarged view at D in Figure 4;
图8为图4中E处的局部放大图; Figure 8 is a partial enlarged view at E in Figure 4;
图9为本实用新型绑线机一实施例的结构示意图; Fig. 9 is a schematic structural view of an embodiment of the utility model wire binding machine;
图10为图9中F处的局部放大图。 FIG. 10 is a partially enlarged view at point F in FIG. 9 .
附图标号说明: Explanation of reference numbers:
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。 The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式 detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术 方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。 It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,在本实用新型中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。 In addition, the descriptions related to "first", "second" and so on in the present application are only for the purpose of description, and should not be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , also not within the scope of protection required by the utility model.
本实用新型提出一种绑线机的自动上料装置。 The utility model provides an automatic feeding device for a wire binding machine.
参照图1至10,图1为本实用新型绑线机的自动上料装置一实施例的有外包维护板的结构示意图;图2为图1中A处的局部放大图;图3为本实用新型绑线机的自动上料装置一实施例的有外包维护板框架的结构示意图;图4为本实用新型绑线机的自动上料装置一实施例的无外包维护板的结构示意图;图5为图4中B处的局部放大图;图6为图4中C处的局部放大图;图7为图4中D处的局部放大图;图8为图4中E处的局部放大图;图9为本实用新型绑线机一实施例的结构示意图;图10为图9中F处的局部放大图。 Referring to Figures 1 to 10, Figure 1 is a schematic structural view of an outsourcing maintenance plate of an embodiment of an automatic feeding device of a wire binding machine of the present invention; Figure 2 is a partial enlarged view of A in Figure 1; A structural schematic diagram of an embodiment of the automatic feeding device of the new wire binding machine with an outsourcing maintenance plate frame; Fig. 4 is a structural schematic diagram of an embodiment of the automatic feeding device of the utility model wire binding machine without an outsourcing maintenance plate; Fig. 5 It is a partially enlarged view at B in Fig. 4; Fig. 6 is a partially enlarged view at C in Fig. 4; Fig. 7 is a partially enlarged view at D in Fig. 4; Fig. 8 is a partially enlarged view at E in Fig. 4; Fig. 9 is a schematic structural view of an embodiment of the wire binding machine of the present invention; Fig. 10 is a partial enlarged view of F in Fig. 9 .
在本实用新型实施例中,参照图1、图3、图4,该绑线机的自动上料装置包括输送料盘的输送带100、设于输送带100上方的安装平台300、安装于安装平台300上的机械手200、将输送带100上的料盘10运输到机械手200下方的料盘待料平台310上的运输模组、安装于料盘待料平台310上方的CCD相机500以及与CCD相机电连接的控制系统(图未示);CCD相机500对料盘待料平台310 的料盘10上的工件20抓拍,控制系统根据拍摄图像进行识别处理,并控制机械手200对工件20进行角度调整和运输至绑线机的待料工位上。 In the embodiment of the present utility model, referring to Fig. 1, Fig. 3, Fig. 4, the automatic feeding device of the wire binding machine includes a conveyor belt 100 for conveying the material tray, an installation platform 300 located above the conveyor belt 100, installed on the installation The manipulator 200 on the platform 300, the material tray 10 on the conveyor belt 100 is transported to the transport module on the material tray 310 below the manipulator 200, the CCD camera 500 installed on the top of the material tray 310 and the CCD The control system (not shown) that the camera is electrically connected; the CCD camera 500 captures the workpiece 20 on the tray 10 of the tray waiting platform 310, and the control system performs recognition processing according to the captured image, and controls the manipulator 200 to perform an angle on the workpiece 20. Adjust and transport to the waiting station of the wire binding machine.
具体地,在本实施例中的工件20为PCB板,而本自动上料装置为PCB板工件加工流程中的绑线工序进行上料工作。为了能快速从输送带100上拿取较多的工件20进行绑线操作,将工件10装载于料盘20上,利用运输模组将整个料盘20运输至CCD相机500的下方,这样操作可减少拿取工件20的次数;另外如此设置保证每个料盘10上的工件10都正好被CCD相机500拍照在正中心,提升CCD相机500正确率。本实施例中的自动上料装置还设有控制系统(图未示),该控制系统与CCD相机500电连接,当控制系统发出触发信号时,CCD相机500会根据控制系统指令进行拍照,然后控制系统对拍摄图像转换成可让机械手200直接能识别的操作指令,同时将该操作指令传输至机械手200,机械手200根据该操作指令对工件20进行角度调整。如此设置,由CCD相机500替代用人工视觉检查工件20质量效率低且精度不高,用CCD相机500检测方法可以大大提高生产效率和生产的自动化程度;而且CCD相机500易于实现信息集成,将信息传输至控制系统中。机械手200的角度调整工作为工件20的平面旋转运动。优选地,为了进一步提升机械手200的活动灵活性,优选采用四轴机械手,因为四轴机械手的多电机联动能轻松实现直线运动或较复杂的空间运动。 Specifically, the workpiece 20 in this embodiment is a PCB board, and the automatic feeding device performs feeding work for the wire binding process in the PCB workpiece processing flow. In order to quickly take more workpieces 20 from the conveyor belt 100 for wire binding operations, the workpieces 10 are loaded on the tray 20, and the entire tray 20 is transported to the bottom of the CCD camera 500 by using the transport module, so that the operation can Reduce the number of times to take the workpiece 20; in addition, this setting ensures that the workpiece 10 on each tray 10 is just in the center of the photo taken by the CCD camera 500, and the accuracy of the CCD camera 500 is improved. The automatic feeding device in the present embodiment is also provided with control system (figure not shown), and this control system is electrically connected with CCD camera 500, and when control system sends trigger signal, CCD camera 500 can take pictures according to control system instruction, then The control system converts the captured images into operation instructions that can be directly recognized by the manipulator 200 , and at the same time transmits the operation instructions to the manipulator 200 , and the manipulator 200 adjusts the angle of the workpiece 20 according to the operation instructions. With this arrangement, the quality of the workpiece 20 is inspected by the CCD camera 500 instead of artificial vision, which has low efficiency and low precision, and the detection method with the CCD camera 500 can greatly improve the production efficiency and the degree of automation of production; transmitted to the control system. The angle adjustment of the manipulator 200 works as a planar rotational movement of the workpiece 20 . Preferably, in order to further improve the flexibility of the manipulator 200, a four-axis manipulator is preferably used, because the multi-motor linkage of the four-axis manipulator can easily realize linear motion or relatively complex spatial motion.
本实用新型技术方案通过采用运输模组将工件20从输送带100上运输至CCD相机500下方的料盘待料平台310上,CCD相机500对工件20进行抓拍,控制系统对CCD相机500的拍摄图像进行识别处理,并对机械手200发出操作指令;机械手200根据操作指令对工件20进行角度调整,并将角度调整后的工件20精准地放置在绑线机的待料工位上,有效地提高工件20的角度调整和放置精准度,直接减少因放错工件位置而造成绑线机和加工时间成本的浪费。 The technical scheme of the utility model transports the workpiece 20 from the conveyor belt 100 to the material tray waiting platform 310 below the CCD camera 500 by adopting the transportation module. The image is recognized and processed, and an operation instruction is issued to the manipulator 200; the manipulator 200 adjusts the angle of the workpiece 20 according to the operation instruction, and accurately places the angle-adjusted workpiece 20 on the waiting station of the wire binding machine, effectively improving The angle adjustment and placement accuracy of the workpiece 20 directly reduce the waste of wire binding machines and processing time costs caused by misplaced workpiece positions.
进一步地,参照图1和图4,绑线机的自动上料装置还包括分布在输送带100长度方向的两外侧的第一基座台600和第二基座台700;第一基座台600和第二基座台700设有外包维护板30,CCD相机500固定于外包维护板30内。 Further, referring to Fig. 1 and Fig. 4, the automatic feeding device of the wire binding machine also includes a first base platform 600 and a second base platform 700 distributed on both sides of the conveyor belt 100 in the length direction; the first base platform 600 and the second base platform 700 are provided with an outsourcing maintenance plate 30 , and the CCD camera 500 is fixed in the outsourcing maintenance plate 30 .
具体地,为了保护绑线机的自动上料装置免受外界环境而影响操作,在 第一基座台600和第二基座台700上设有外包维护板30,该外包维护板30包围在整个绑线机的自动上料装置上。CCD相机500在拍摄过程中,难免会受到绑线机的自动上料装置的震动而影响拍摄工作,因此将CCD相机500固定安装在外包维护板30上;如此设置可让CCD相机500不会因为绑线机的自动上料装置的运作而产生抖动,拍摄出工件20最真实的角度图片,进一步提升机械手200的角度调整准确度。 Specifically, in order to protect the automatic feeding device of the wire binding machine from being affected by the external environment, an outsourcing maintenance plate 30 is provided on the first base platform 600 and the second base platform 700, and the outsourcing maintenance panel 30 is surrounded by On the automatic feeding device of the whole wire binding machine. CCD camera 500 will inevitably be affected by the vibration of the automatic feeding device of the wire binding machine during the shooting process, so CCD camera 500 is fixedly installed on the outsourcing maintenance plate 30; The operation of the automatic feeding device of the wire binding machine produces vibrations, and the most realistic angle pictures of the workpiece 20 are taken, which further improves the angle adjustment accuracy of the manipulator 200 .
进一步地,参照图1和图2,运输模组包括设于输送带100一侧上的第一输送滑轨410以及滑动安装在第一输送滑轨410上的输送滑块气缸420;输送滑块气缸420设有可上下活动的推动块421;通过推动块421驱动料盘10沿第一输送滑轨410滑动至靠近机械手安装平台300的位置。 Further, referring to Fig. 1 and Fig. 2, the transportation module includes a first conveying slide rail 410 arranged on one side of the conveyor belt 100 and a conveying slider cylinder 420 slidably installed on the first conveying slide rail 410; The cylinder 420 is provided with a push block 421 that can move up and down; the push block 421 drives the material tray 10 to slide along the first delivery slide rail 410 to a position close to the manipulator installation platform 300 .
当料盘10在输送带100滑动时,多个料盘10也在输送带100匀速滑动,但机械手200对工件20的角度调整速度比料盘10的滑动速度小,因此很容易出现多个料盘10没有被机械手200进行角度调整和绑线机进行绑线操作,就直接从输送带100滑过。 When the tray 10 slides on the conveyor belt 100, multiple trays 10 also slide at a constant speed on the conveyor belt 100, but the angle adjustment speed of the manipulator 200 to the workpiece 20 is smaller than the sliding speed of the tray 10, so it is easy to have multiple trays. The disc 10 is not adjusted by the manipulator 200 and the wire binding machine performs the wire binding operation, and just slides directly from the conveyor belt 100 .
具体地,为了避免多个料盘10错过运输模组对其的输送,设置一第一输送滑轨410和与第一输送滑轨410适配的输送滑块气缸420,该输送滑块气缸420与绑线机的自动上料装置的控制系统(图未示)电连接;当多个料盘10滑动到输送滑块气缸420,控制系统会发出运作指令至输送滑块气缸420后,输送滑块气缸420的推动块421下降至输送行列中的第一料盘10的侧壁后,输送滑块气缸420沿着第一输送滑轨410快速滑动至靠近安装平台300的位置,让料盘10进入下一个输送路径,有效地拉开行列中的第一个料盘10与后面的料盘10的距离。第一个料盘10能先于后面的料盘10被运输模组运输至安装平台300上,而后面的料盘10依然按照原来的输送速度滑动。如此设置,通过加快位于输送行列中的料盘10的滑动速度,让该料盘10有足够时间间隔进入下一个输送路径。 Specifically, in order to prevent a plurality of trays 10 from missing the conveyance by the conveying module, a first conveying slide rail 410 and a conveying slider cylinder 420 adapted to the first conveying slide rail 410 are provided, and the conveying slider cylinder 420 It is electrically connected with the control system (not shown) of the automatic feeding device of the wire binding machine; when a plurality of material trays 10 slide to the conveying slider cylinder 420, the control system will send an operation command to the conveying slider cylinder 420, and the conveying slider After the pushing block 421 of the block cylinder 420 descends to the side wall of the first material tray 10 in the conveying row, the conveying slider cylinder 420 slides quickly along the first conveying slide rail 410 to a position close to the installation platform 300, allowing the material tray 10 to Entering the next conveying path, the distance between the first charging tray 10 in the row and the following charging tray 10 is effectively opened. The first tray 10 can be transported to the installation platform 300 by the transport module before the following trays 10 , while the following trays 10 still slide at the original conveying speed. With such arrangement, by accelerating the sliding speed of the tray 10 in the conveying row, the tray 10 has enough time interval to enter the next conveying path.
进一步,参照图1、2及图6,第一输送滑轨410一端设有限制料盘10移动的限位阻挡气缸430,且限位阻挡气缸430与输送滑块气缸420位于第一输送滑轨410的同一侧;限位阻挡气缸430设有可上下活动的阻挡块431;限位 阻挡气缸430通过阻挡块431下降至料盘10的底壁,以使限制料盘10的移动。 Further, referring to Fig. 1, 2 and Fig. 6, one end of the first conveying slide rail 410 is provided with a limit blocking cylinder 430 which restricts the movement of the tray 10, and the limit blocking cylinder 430 and the conveying slider cylinder 420 are located on the first conveying slide rail. On the same side of 410; the limiting blocking cylinder 430 is provided with a blocking block 431 that can move up and down;
具体地,当位于输送带100输送行列中的第一个料盘10被加速滑动至安装平台300的附近位置时,此时其余在输送带100上的料盘10还在匀速滑动。为了避免其余在输送带100上的料盘10影响到第一个料盘10的下一步运输操作,在第一输送滑轨410的同一侧上设置一限位阻挡气缸430,该限位阻挡气缸430是固定于第一输送滑轨410上。当位于输送带100上的第一个料盘10被输送滑块气缸420拉动至安装平台300的附近位置时,限位阻挡气缸430就可下降其阻挡块431至其余在输送带100上的第一个料盘10中,从而可以限制整个输送行列中的所有料盘10在输送带100上移动。如此设置,进一步地提供足够的时间让被拉动至安装平台300的料盘10进行下一步操作。 Specifically, when the first tray 10 in the conveying line of the conveyor belt 100 is accelerated to slide to a position near the installation platform 300 , the rest of the trays 10 on the conveyor belt 100 are still sliding at a constant speed. In order to prevent the rest of the trays 10 on the conveyor belt 100 from affecting the next step of the transportation operation of the first tray 10, a limit blocking cylinder 430 is set on the same side of the first conveying slide rail 410, and the limit blocking cylinder 430 is fixed on the first conveying slide rail 410 . When the first material tray 10 on the conveyor belt 100 is pulled to the vicinity of the installation platform 300 by the delivery slider cylinder 420, the limit blocking cylinder 430 can lower its blocking block 431 to the rest on the conveyor belt 100. One tray 10 , so that all trays 10 in the entire conveying row can be restricted from moving on the conveyor belt 100 . Such setting further provides sufficient time for the tray 10 pulled to the installation platform 300 to perform the next operation.
优选地,为了让限位阻挡气缸430的阻挡块431与输送滑块气缸420的推动块421能相互配合下降或上升。因此,在限位阻挡气缸430与输送滑块气缸420相对的一面上设置一光电感应器(图未示),输送滑块气缸420在第一输送滑轨410滑动的过程中,输送滑块气缸420与限位阻挡气缸430距离越来越远,如此光电感应器感应外界的光也会越来越大,当感应的光达到一定程度时,光电感应器会发出反馈信号给控制系统,控制系统根据反馈信号对限位阻挡气缸430发出下降操作,从而阻挡块431下降至料盘10的底壁上,最终实现对料盘10的限制;如此设置,进一步地增加限位阻挡气缸430与输送滑块气缸420的相互联动性。 Preferably, in order to allow the blocking block 431 of the limit blocking cylinder 430 and the pushing block 421 of the delivery slider cylinder 420 to cooperate with each other to descend or rise. Therefore, a photoelectric sensor (not shown) is set on the side of the position-limiting and blocking cylinder 430 opposite to the delivery slider cylinder 420. When the delivery slider cylinder 420 slides on the first delivery slide rail 410, the delivery slider cylinder The distance between 420 and the limit blocking cylinder 430 is getting farther and farther, so that the photoelectric sensor will sense more and more light from the outside world. When the sensed light reaches a certain level, the photoelectric sensor will send a feedback signal to the control system, and the control system According to the feedback signal, the limit blocking cylinder 430 is issued a descending operation, so that the blocking block 431 descends to the bottom wall of the material tray 10, and finally realizes the limitation of the material tray 10; so set, further increase the limit blocking cylinder 430 and the conveying slide Interlockability of the block cylinders 420.
进一步地,参照图3、4及图8,运输模组还包括搬运滑轨440、滑动安装于搬运滑轨440上的搬运滑块450、与搬运滑块450固定连接的上升滑轨460、滑动安装于上升滑轨460上的上升气缸470及与上升气缸470固定连接的搬运机械手480;料盘10被搬运机械手480抓取后,通过上升气缸470沿上升滑轨460上升后,再通过搬运滑块450沿搬运滑轨440移动至料盘待料平台310上。 Further, with reference to Fig. 3, 4 and Fig. 8, the transportation module also includes a transport slide rail 440, a transport slide block 450 slidably installed on the transport slide rail 440, an ascending slide rail 460 fixedly connected with the transport slide block 450, a slide The ascending cylinder 470 installed on the ascending slide rail 460 and the conveying manipulator 480 fixedly connected with the ascending cylinder 470; The block 450 moves along the transport slide rail 440 to the tray waiting platform 310 .
具体地,鉴于输送带100与安装平台300不处于同一平面上,因此在运输料盘10的过程中,还需要将料盘10上升搬运至安装平台300的层面上。优选地,控制系统(图未示)均与搬运滑块450、上升气缸470及搬运机械手 480电连接。如此,当料盘10滑动至输送带100靠近安装平台300的位置,搬运机械手480将料盘10的边缘抓稳,而与搬运机械手480一端连接的上升气缸470会接收到来自控制系统的触发操作信号,并带动搬运机械手480沿着上升滑轨460从输送带100的层面上升到安装平台300的层面;此时,上升至安装平台300层面的料盘10与料盘待料平台310还存在一定的距离;因此与上升气缸470固定连接的搬运滑块450能同时带动搬运机械手480沿搬运滑轨440滑动,滑动至料盘待料平台310上,控制系统发出控制信号给搬运机械手480,搬运机械手480根据该控制信号放开对料盘10的抓取;通过以上几个部件之间的相互协作,实现对料盘10搬运至不同层面的料盘待料平台310上。料盘待料平台310与机械手200之间的距离为最短的距离;如此,可让机械手200能在料盘待料平台310直接从料盘10上拿取工件20进行下一步角度调整操作,加快角度调整速度。 Specifically, since the conveyor belt 100 is not on the same plane as the installation platform 300 , during the process of transporting the tray 10 , it is also necessary to lift the tray 10 to the level of the installation platform 300 . Preferably, the control system (not shown) is electrically connected to the transport slider 450, the lifting cylinder 470 and the transport manipulator 480. In this way, when the tray 10 slides to the position where the conveyor belt 100 is close to the installation platform 300, the transfer manipulator 480 will hold the edge of the tray 10 firmly, and the lifting cylinder 470 connected to one end of the transfer manipulator 480 will receive a trigger operation from the control system signal, and drives the handling manipulator 480 to rise from the level of the conveyor belt 100 to the level of the installation platform 300 along the ascending slide rail 460; Therefore, the transport slider 450 fixedly connected with the lifting cylinder 470 can drive the transport manipulator 480 to slide along the transport slide rail 440 at the same time, and slide to the material tray waiting platform 310, and the control system sends a control signal to the transport manipulator 480, and the transport manipulator 480 releases the grasping of the tray 10 according to the control signal; through the mutual cooperation between the above components, the tray 10 is transported to the tray waiting platform 310 at different levels. The distance between the material tray waiting platform 310 and the manipulator 200 is the shortest distance; in this way, the manipulator 200 can directly take the workpiece 20 from the material tray 10 on the material tray waiting platform 310 to carry out the next step of angle adjustment operation, speed up Angle adjusts speed.
进一步地,参照图4、5及图8,第一基座台600和第二基座台700均设有工件待料平台610(710);工件20通过机械手200进行角度调整,并被运输至工件待料平台610(710)上。 Further, referring to Fig. 4, 5 and Fig. 8, the first base platform 600 and the second base platform 700 are provided with a workpiece waiting platform 610 (710); the workpiece 20 is angle-adjusted by the manipulator 200, and transported to Workpiece waiting platform 610 (710).
具体地,位于第一基座台600的工件待料平台610和位于第二基座台700的工件待料平台710作为被机械手200放置角度调整后的工件20的过度平台,工件待料平台610与工件待料平台710与机械手200之间为短距离;如此设置,可让机械手200可快速地在两个工件待料平台610(710)之间交替旋转,并将拿取的工件20放置在距离最近的工件待料平台610(710)上,进一步地加快机械手200对工件的角度调整速度,同时为两个绑线机进行上料工作。 Specifically, the workpiece waiting platform 610 located on the first base platform 600 and the workpiece waiting platform 710 located on the second base platform 700 are used as transition platforms for the workpiece 20 after the angle adjustment is placed by the manipulator 200, and the workpiece waiting platform 610 It is a short distance between the workpiece waiting platform 710 and the manipulator 200; so set, the manipulator 200 can quickly alternately rotate between the two workpiece waiting platforms 610 (710), and the workpiece 20 taken is placed on the On the nearest workpiece waiting platform 610 (710), the angle adjustment speed of the manipulator 200 to the workpiece is further accelerated, and the loading work is carried out for the two wire binding machines at the same time.
优选地,本实施例中的机械手200在拿取工件20的一侧上设置有自动吸嘴装置(图未标),增加该自动吸嘴装置,一方面可让机械手200通过该自动吸嘴装置快速吸取工件20,另一方面减少机械手200对工件20的磨损。 Preferably, the manipulator 200 in this embodiment is provided with an automatic suction nozzle device (not shown) on the side for picking up the workpiece 20. Adding the automatic suction nozzle device allows the manipulator 200 to pass through the automatic nozzle device on the one hand. Fast suction of the workpiece 20, on the other hand, reduces the wear of the manipulator 200 on the workpiece 20.
进一步地,参照图4、5及图8,第一基座台600和第二基座台700上均设有移动吸嘴装置810和供移动吸嘴装置810滑动安装的第二输送滑轨820;移动吸嘴装置810从工件待料平台610(710)上吸取工件20,并沿第二输送滑轨820移动至绑线机的加工工位上。 Further, referring to FIG. 4 , 5 and FIG. 8 , the first base platform 600 and the second base platform 700 are provided with a moving suction nozzle device 810 and a second conveying slide rail 820 for sliding installation of the moving suction nozzle device 810 The mobile suction nozzle device 810 sucks the workpiece 20 from the workpiece waiting platform 610 (710), and moves along the second conveying slide rail 820 to the processing station of the binding machine.
具体地,工件待料平台610(710)与绑线机的加工工位有一定距离,如果直接利用机械手200将角度调整后的工件20输送至绑线机的加工工位上,这样设置会增加机械手200的工作密度,从而降低机械手200的使用寿命。因此为了减轻机械手200的工作负担,在工件待料平台610(710)与绑线机的加工工位之间设置移动吸嘴装置810,该移动吸嘴装置810通过其自身的吸嘴部件吸取角度调整后的工件20,并沿第二输送滑轨820的输送路径滑动至绑线机的加工工位上。 Specifically, there is a certain distance between the workpiece waiting platform 610 (710) and the processing station of the wire binding machine. If the manipulator 200 is directly used to transport the angle-adjusted workpiece 20 to the processing station of the wire binding machine, the setting will increase. The working density of the manipulator 200 reduces the service life of the manipulator 200 . Therefore, in order to reduce the workload of the manipulator 200, a moving suction nozzle device 810 is set between the workpiece waiting platform 610 (710) and the processing station of the wire binding machine, and the moving suction nozzle device 810 absorbs the angle by its own suction nozzle parts. The adjusted workpiece 20 slides along the conveying path of the second conveying slide rail 820 to the processing station of the wire binding machine.
优选地,移动吸嘴装置810上设置4个吸嘴部件,如此设置,可让移动吸嘴装置810在每次移动运动中都可一次性吸取多个工件20,从而加快工件20的加工速度。当然,在其他实施例中,移动吸嘴装置810还可以设置2、3、5或多个,具体设置只需符合加工需求即可。 Preferably, four suction nozzle parts are arranged on the moving suction nozzle device 810 , so that the moving suction nozzle device 810 can pick up a plurality of workpieces 20 at one time during each moving movement, thereby speeding up the processing speed of the workpieces 20 . Of course, in other embodiments, 2, 3, 5 or more mobile suction nozzle devices 810 can also be provided, and the specific settings only need to meet the processing requirements.
进一步地,参照图6,输送带100长度方向的两侧上相对设置有伸缩架110和位于伸缩架110上且限定其伸缩范围的螺钉120;料盘10通过伸缩架110限定在输送带100上的流动方向。 Further, with reference to FIG. 6 , on both sides of the conveyor belt 100 in the length direction, there are telescopic frames 110 and screws 120 located on the telescopic frame 110 and limiting its telescoping range; direction of flow.
具体地,在料盘10进入输送带100的输送行列时,若宽度尺寸比较小,料盘10可能会被工人不小心地放置在输送带100的远离设置输送滑块气缸420的一侧或中间位置,这样会导致料盘10不能被输送滑块气缸420和限位阻挡气缸430进行拉动或阻挡限位操作。因此为了解决工人能方便将料盘10靠近设置输送滑块气缸420的一侧放置,在输送带100的两侧相对设置伸缩架110和用于限定伸缩范围的螺钉120;在本实施例中,伸缩架110为相对设置两侧条板的矩形框,在矩形框的中间设置多个伸缩轴,伸缩架110的伸缩轴穿设于输送带100,而螺钉120旋入设置在伸缩轴穿设于输送带100的位置。当料盘10的宽度小于输送带100的宽度时,只需将输送带100设置输送滑块气缸420的一侧的伸缩架110拉伸至料盘10的边缘,并将螺钉120旋入伸缩轴穿设于输送带100的位置,螺钉120将调整位置后的伸缩轴锁定;如此,工人就可直接将料盘10放置在沿着伸缩架110与输送带100的侧壁形成的输送区域,无需再特意对准某一位置进行放置,加快了放置料盘10在输送带100上的速度。 Specifically, when the tray 10 enters the conveying line of the conveyor belt 100, if the width dimension is relatively small, the tray 10 may be accidentally placed on the side or the middle of the conveyor belt 100 away from the cylinder 420 where the conveying slider is set. position, so that the tray 10 cannot be pulled or blocked by the delivery slider cylinder 420 and the limit blocking cylinder 430. Therefore, in order to solve the problem that the worker can conveniently place the material tray 10 close to the side where the delivery slider cylinder 420 is set, the telescopic frame 110 and the screw 120 for limiting the telescopic range are relatively arranged on both sides of the conveyor belt 100; in this embodiment, The telescopic frame 110 is a rectangular frame opposite to the two sides of the slats, and a plurality of telescopic shafts are arranged in the middle of the rectangular frame. The location of the conveyor belt 100. When the width of the material tray 10 is smaller than the width of the conveyor belt 100, only the telescopic frame 110 on the side of the conveyor belt 100 provided with the delivery slider cylinder 420 is stretched to the edge of the material tray 10, and the screw 120 is screwed into the telescopic shaft Threaded at the position of the conveyor belt 100, the screw 120 locks the telescopic shaft after adjusting the position; in this way, the worker can directly place the tray 10 in the conveying area formed along the telescopic frame 110 and the side wall of the conveyor belt 100 without Then intentionally place it at a certain position, which speeds up the speed of placing the tray 10 on the conveyor belt 100 .
参照图9和图10,本实用新型还提出一种绑线机,该绑线机包括绑线机的自动上料装置及与所述自动上料装置适配的加工平台11,加工平台11上设有工件夹具111。该绑线机1的自动上料装置的具体结构参照上述实施例,由于本绑线机采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,参照图4,绑线机1分别安装在第一基座台600和第二基座台700上,绑线机1通过自动上料装置将工件20输送至加工平台11上的工件夹具111进行加工操作。如此设置,绑线机的自动上料装置能同时对两个绑线机1进行提供上料服务,加快了绑线机1的加工速度和提升绑线工序的工作效率。 Referring to Fig. 9 and Fig. 10, the utility model also proposes a wire binding machine, which includes an automatic feeding device of the wire binding machine and a processing platform 11 adapted to the automatic feeding device, on the processing platform 11 A workpiece holder 111 is provided. The specific structure of the automatic feeding device of the wire binding machine 1 refers to the above-mentioned embodiments. Since this wire binding machine adopts all the technical solutions of all the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments. , which will not be repeated here. Wherein, referring to Fig. 4, the wire binding machine 1 is installed on the first base platform 600 and the second base platform 700 respectively, and the wire binding machine 1 transports the workpiece 20 to the workpiece holder 111 on the processing platform 11 by an automatic feeding device Carry out processing operations. With such arrangement, the automatic feeding device of the wire binding machine can provide feeding service to two wire binding machines 1 at the same time, which speeds up the processing speed of the wire binding machine 1 and improves the working efficiency of the wire binding process.
进一步地,参照图5、图7、8及图10,工件夹具111相邻的两侧上分别设有用于夹紧工件20的第一弹性夹111a和第二弹性夹111b。具体地,当工件20被移动吸嘴装置810吸取到工件夹具111上时,可以拨动工件夹具111上的第一弹性夹111a和第二弹性夹111b,其中第一弹性夹111a位于X轴方向,第二弹性夹111b位于Y轴方向;工件20卡入到第一弹性夹111a和第二弹性夹111b所形成的夹紧区域中,再放开第一弹性夹111a和第二弹性夹111b后,工件20就被第一弹性夹111a和第二弹性夹111b夹紧。如此设置,可让工件夹具111能适应多种不同尺寸的工件的加工,提高了绑线机的自动上料装置的通用性。 Further, referring to FIG. 5 , FIG. 7 , 8 and FIG. 10 , a first elastic clip 111 a and a second elastic clip 111 b for clamping the workpiece 20 are respectively provided on adjacent two sides of the workpiece holder 111 . Specifically, when the workpiece 20 is sucked onto the workpiece holder 111 by the moving suction nozzle device 810, the first elastic clip 111a and the second elastic clip 111b on the workpiece holder 111 can be moved, wherein the first elastic clip 111a is located in the X-axis direction , the second elastic clip 111b is located in the Y-axis direction; the workpiece 20 snaps into the clamping area formed by the first elastic clip 111a and the second elastic clip 111b, and then releases the first elastic clip 111a and the second elastic clip 111b , the workpiece 20 is clamped by the first elastic clip 111a and the second elastic clip 111b. With such arrangement, the workpiece fixture 111 can be adapted to the processing of various workpieces of different sizes, which improves the versatility of the automatic feeding device of the wire binding machine.
进一步地,参照图5、图8至图10,为了让两个弹性夹与绑线机的自动上料装置产生相应的联动,第一弹性夹111a的下方设有第一凸起(图未示),第二弹性夹111b的下方设有第二凸起部(图未示),第二输送滑轨820的下方设有与第一弹性夹111a的第一凸起部卡持的第一卡钩821,工件待料平台610(710)的下方也设有与第二弹性夹111b的第二凸起部卡持的第二卡钩611(711)。 Further, referring to Fig. 5, Fig. 8 to Fig. 10, in order to allow the two elastic clips to be linked with the automatic feeding device of the binding machine, a first protrusion (not shown in the figure) is provided under the first elastic clip 111a. ), a second protruding portion (not shown) is provided below the second elastic clip 111b, and a first card that is engaged with the first protruding portion of the first elastic clip 111a is provided below the second delivery slide rail 820 As for the hook 821 , the second hook 611 ( 711 ) is also provided under the workpiece waiting platform 610 ( 710 ) to be held by the second protrusion of the second elastic clip 111 b.
优选地,第一卡钩821和第二卡钩611(711)与绑线机的自动上料装置的控制系统(图未示)电连接,因为控制系统掌握整个装置的所有信息集成,有利于第一卡钩821与第二卡钩611(711)与工件20的走向形成较好的联动关系。如此设置,当工件20被移动吸嘴装置810吸取到工件夹具111上时, 绑线机的自动上料装置的控制系统就会对第一卡钩821和第二卡钩611(711)发出操作信号,第一卡钩821处于X轴方向,第一卡钩821移动至第一弹性夹111a,并与第一弹性夹111a的第一凸起部卡持,然后沿X轴方向往自动上料装置位置拉动,此时X轴方向的第一弹性夹111a处于打开状态;第二卡钩611(711)处于Y轴方向,第二卡钩611(711)也与Y轴方向的第二弹性夹111b的第二凸起部适配卡持,并沿Y轴方向往自动上料装置位置拉动,此时Y轴方向的第二弹性夹111b处于打开状态;如此设置,无需人工调整,由控制系统与第一卡钩821、第二卡钩611(711)相互协作,控制第一弹性夹111a和第二弹性夹111b的开启与关闭,提升上料操作的自动化程度和工作效率。 Preferably, the first hook 821 and the second hook 611 (711) are electrically connected to the control system (not shown) of the automatic feeding device of the wire binding machine, because the control system grasps all information integration of the entire device, which is conducive to The first hook 821 and the second hook 611 ( 711 ) form a better linkage relationship with the direction of the workpiece 20 . So set, when the workpiece 20 is sucked onto the workpiece holder 111 by the moving suction nozzle device 810, the control system of the automatic feeding device of the wire binding machine will issue an operation to the first hook 821 and the second hook 611 (711) Signal, the first hook 821 is in the X-axis direction, the first hook 821 moves to the first elastic clip 111a, and is clamped with the first protrusion of the first elastic clip 111a, and then automatically feeds along the X-axis direction Pull the device position, at this time the first elastic clip 111a in the X-axis direction is in an open state; the second hook 611 (711) is in the Y-axis direction, and the second hook 611 (711) is also in contact with the second elastic clip in the Y-axis direction The second protruding portion of 111b is adapted to be clamped, and pulled toward the position of the automatic feeding device along the Y-axis direction, at this time, the second elastic clip 111b in the Y-axis direction is in an open state; so set, no manual adjustment is required, and the control system Cooperating with the first hook 821 and the second hook 611 (711), the opening and closing of the first elastic clip 111a and the second elastic clip 111b are controlled to improve the automation and work efficiency of the loading operation.
综合上述所述,本实施例中,绑线机与绑线机的自动上料装置的协作流程为: Based on the above, in this embodiment, the cooperation process between the wire binding machine and the automatic feeding device of the wire binding machine is as follows:
本实施例中,参照图1至图10,首先把安装在输送带100上(输送带100长度方向的左侧上)伸缩架110按照料盘10实际宽度调整好,然后把装有未进行绑线加工的工件20的料盘10从前一段工序放入输送带100上(输送带100长度方向的左侧上);待料盘10流向限位阻挡气缸430时,位于输送行列中的第一个料盘10就会被安装在第一输送滑轨410上面的输送滑块气缸420输送至搬运机械手480的下方;搬运机械手480抓取料盘10的边缘,通过上升气缸470沿上升滑轨460上升后,再通过搬运滑块450沿搬运滑轨440的X轴方向运动至料盘待料平台310的上面,即是CCD相机500的下方。待CCD相机500将料盘10内的工件20拍照完毕,通过安装在机台内部的控制系统对其拍摄图片进行识别处理,并转换成可让机械手200识别的操作指令。 In this embodiment, with reference to Fig. 1 to Fig. 10, firstly adjust the telescopic frame 110 installed on the conveyor belt 100 (on the left side in the length direction of the conveyor belt 100) according to the actual width of the tray 10, and then adjust the The material tray 10 of the workpiece 20 processed by the line is put into the conveyor belt 100 from the previous process (on the left side of the conveyor belt 100 length direction); The tray 10 will be transported to the bottom of the transport manipulator 480 by the transport slider cylinder 420 installed on the first transport slide rail 410; the transport manipulator 480 grabs the edge of the tray 10 and rises along the ascending slide rail 460 through the ascending cylinder 470 Afterwards, the moving slider 450 moves along the X-axis direction of the moving slide rail 440 to the top of the tray waiting platform 310 , that is, the bottom of the CCD camera 500 . After the CCD camera 500 finishes taking pictures of the workpieces 20 in the tray 10 , the pictures taken by the control system installed inside the machine are recognized and processed, and converted into operating instructions that can be recognized by the manipulator 200 .
机械手200根据该操作指令将已经拍过照的未加工的工件20吸取运送至安装在第一基座台600上面的工件待料平台610上面,在运送工件20的过程当中,机械手200同时在进行该工件20的角度修正。然后机械手200立刻返回料盘10上,吸取下一块未加工的工件20,然后再运送至第二基座台700上面的工件待料平台710上面,并在运送过程中对该工件20的角度进行修正。 According to the operation instruction, the manipulator 200 sucks and transports the unprocessed workpiece 20 that has been photographed to the workpiece waiting platform 610 installed on the first base platform 600. During the process of transporting the workpiece 20, the manipulator 200 is simultaneously carrying out The angle correction of the workpiece 20 . Then the manipulator 200 immediately returns to the tray 10, sucks the next piece of unprocessed workpiece 20, and then transports it to the workpiece waiting platform 710 above the second base platform 700, and checks the angle of the workpiece 20 during the transport process. fix.
绑线机1正前方的移动吸嘴装置810把工件待料平台610(710)上面未加工的的工件20吸取,沿第二输送滑轨820运送至绑线机1的加工平台11的上方,第一卡钩821和第二卡钩611(711)将工件夹具111上的第一弹性 夹111a和第二弹性夹11b拉动,工件夹具111呈打开状态,移动吸嘴装置810把未加工的工件20放入工件夹具111内;此时第一卡钩821和第二卡钩611(711)放开第一弹性夹111a和第二弹性夹111b,工件夹具111呈关闭状态,工件夹具111就可以夹紧未加工的工件20,然后第一基座台600和第二基座台700上面的绑线机1就开始绑线加工工作了。 The moving suction nozzle device 810 directly in front of the wire binding machine 1 sucks the unprocessed workpiece 20 on the workpiece waiting platform 610 (710), and transports it to the top of the processing platform 11 of the wire binding machine 1 along the second delivery slide rail 820, The first grab 821 and the second grab 611 (711) pull the first elastic clip 111a and the second elastic clip 11b on the workpiece holder 111, the workpiece holder 111 is in an open state, and the moving suction nozzle device 810 removes the unprocessed workpiece 20 into the workpiece holder 111; now the first hook 821 and the second hook 611 (711) release the first elastic clip 111a and the second elastic clip 111b, the workpiece holder 111 is in a closed state, and the workpiece holder 111 can Clamp the unprocessed workpiece 20, and then the wire binding machine 1 on the first base platform 600 and the second base platform 700 has just started the wire binding processing work.
第二基座台700上面的绑线机1在工作的同时,第一基座台600上面的绑线机1已完成工件20的绑线工作后,工件夹具111呈打开状态,移动吸嘴装置810从工件夹具111内吸取已加工的工件20,运送至第一基座台600的成品待料平台(图未标)上面,移动吸嘴装置810继续滑动返回至工件待料平台610上面,吸取下一块工件20开始重复第一基座台600上面各个装置的工作步骤。然后机械手200运动至第一基座台600的成品待料平台上面吸取已经绑线完成的工件20,返回至料盘10的位置,并将已加工的工件10放入料盘10上,如此这样第一基座台600上面绑线机1完成了一次工件20的完整上下料工作。 While the wire binding machine 1 on the second base platform 700 is working, after the wire binding machine 1 above the first base platform 600 has completed the wire binding work of the workpiece 20, the workpiece clamp 111 is in an open state, and the suction nozzle device is moved 810 sucks the processed workpiece 20 from the workpiece holder 111, and transports it to the finished product waiting platform (not shown in the figure) of the first base platform 600, and the moving suction nozzle device 810 continues to slide back to the workpiece waiting platform 610, suck The next workpiece 20 begins to repeat the working steps of the various devices above the first base platform 600 . Then the manipulator 200 moves to the finished product waiting platform of the first base platform 600 to suck the workpiece 20 that has been bound, returns to the position of the tray 10, and puts the processed workpiece 10 into the tray 10, and so on The wire binding machine 1 above the first base platform 600 has completed the complete loading and unloading work of the workpiece 20 once.
在本实施例中,机械手200反复交替对第一基座台600和第二基座台700的工件待料平台610(710)上料,以及从第一基座台600和第二基座台700的成品待料平台上面,搬运已加工的工件20运送至料盘10原始位置进行下料。直到一个料盘10内的全部工件20加工完成,搬运机械手480从料盘待料平台310上夹起装载多个已加工的工件的料盘10,上升气缸470下降至输送带100的层面,搬运机械手480把料盘10放置在输送带100上(在输送带100长度方向的右边),然后料盘10被输送带100送走流向下一道工序,方便整个工件的流水线系统进行区分并下料。 In this embodiment, the manipulator 200 repeatedly and alternately loads the workpiece waiting platform 610 (710) of the first base platform 600 and the second base platform 700, and loads materials from the first base platform 600 and the second base platform 700. On the finished product waiting platform at 700, the processed workpiece 20 is transported to the original position of the tray 10 for unloading. Until all the workpieces 20 in one tray 10 are processed, the handling manipulator 480 picks up the tray 10 loaded with a plurality of processed workpieces from the tray waiting platform 310, and the lifting cylinder 470 descends to the level of the conveyor belt 100, and transports The manipulator 480 places the tray 10 on the conveyor belt 100 (on the right side in the length direction of the conveyor belt 100), and then the tray 10 is sent away by the conveyor belt 100 to flow to the next process, which is convenient for the assembly line system of the entire workpiece to distinguish and unload.
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的发明构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。 The above is only a preferred embodiment of the present utility model, and does not therefore limit the scope of the patent of the present utility model. Under the inventive concept of the present utility model, the equivalent structural transformation made by using the specification of the utility model and the contents of the accompanying drawings, or Direct/indirect application in other related technical fields is included in the patent protection scope of the present utility model.
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CN106515173A (en) * | 2016-12-09 | 2017-03-22 | 东莞市莱宝机电科技有限公司 | Single side lamination cutting machine |
CN106672634A (en) * | 2016-12-08 | 2017-05-17 | 广东工业大学 | Aluminum profile automatic stacking system and control method thereof |
CN106892252A (en) * | 2017-03-17 | 2017-06-27 | 杭州锐冠科技有限公司 | Automatic feeding |
CN106984942A (en) * | 2017-04-17 | 2017-07-28 | 贵州博泰自动化科技有限公司 | Fillet rolling machine automatic loading and unloading system and method |
CN107953245A (en) * | 2017-11-15 | 2018-04-24 | 厦门创云精智机械设备股份有限公司 | Blade handling system |
CN108328322A (en) * | 2018-02-28 | 2018-07-27 | 深圳市汉匠自动化科技有限公司 | A kind of bulk cargo feeder |
CN109436799A (en) * | 2019-01-03 | 2019-03-08 | 昆山康达斯机械设备有限公司 | A kind of upper and lower automatic feeder of weld tabs |
CN110116907A (en) * | 2019-06-11 | 2019-08-13 | 东莞市超日自动化设备科技有限公司 | Workpiece feeding system and workpiece feeding method |
CN110246778A (en) * | 2019-03-05 | 2019-09-17 | 大连佳峰自动化股份有限公司 | A kind of pivot angle is separable and binds the adjustable binding mechanism of power |
CN114113846A (en) * | 2021-11-23 | 2022-03-01 | 上海创远仪器技术股份有限公司 | System, method, device, processor and computer readable storage medium for realizing automatic test for voltage-controlled oscillator |
CN115635271A (en) * | 2022-10-24 | 2023-01-24 | 南京佳和牙科技术有限公司 | Installation system of dental cast and base |
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2016
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CN106672634B (en) * | 2016-12-08 | 2022-08-02 | 广东工业大学 | Automatic aluminum profile stacking system and control method thereof |
CN106672634A (en) * | 2016-12-08 | 2017-05-17 | 广东工业大学 | Aluminum profile automatic stacking system and control method thereof |
CN106515173A (en) * | 2016-12-09 | 2017-03-22 | 东莞市莱宝机电科技有限公司 | Single side lamination cutting machine |
CN106515173B (en) * | 2016-12-09 | 2019-08-16 | 广东莱宝智能装备股份有限公司 | Single-side film covering and cutting machine |
CN106892252A (en) * | 2017-03-17 | 2017-06-27 | 杭州锐冠科技有限公司 | Automatic feeding |
CN106984942A (en) * | 2017-04-17 | 2017-07-28 | 贵州博泰自动化科技有限公司 | Fillet rolling machine automatic loading and unloading system and method |
CN107953245A (en) * | 2017-11-15 | 2018-04-24 | 厦门创云精智机械设备股份有限公司 | Blade handling system |
CN107953245B (en) * | 2017-11-15 | 2023-12-08 | 厦门创云精智机械设备股份有限公司 | Blade handling system |
CN108328322A (en) * | 2018-02-28 | 2018-07-27 | 深圳市汉匠自动化科技有限公司 | A kind of bulk cargo feeder |
CN109436799A (en) * | 2019-01-03 | 2019-03-08 | 昆山康达斯机械设备有限公司 | A kind of upper and lower automatic feeder of weld tabs |
CN110246778B (en) * | 2019-03-05 | 2021-03-09 | 大连佳峰自动化股份有限公司 | Binding mechanism with separable swing angle and adjustable binding force |
CN110246778A (en) * | 2019-03-05 | 2019-09-17 | 大连佳峰自动化股份有限公司 | A kind of pivot angle is separable and binds the adjustable binding mechanism of power |
CN110116907A (en) * | 2019-06-11 | 2019-08-13 | 东莞市超日自动化设备科技有限公司 | Workpiece feeding system and workpiece feeding method |
CN114113846A (en) * | 2021-11-23 | 2022-03-01 | 上海创远仪器技术股份有限公司 | System, method, device, processor and computer readable storage medium for realizing automatic test for voltage-controlled oscillator |
CN115635271A (en) * | 2022-10-24 | 2023-01-24 | 南京佳和牙科技术有限公司 | Installation system of dental cast and base |
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