CN205767517U - A kind of Spin welding of plastics welding fixture - Google Patents
A kind of Spin welding of plastics welding fixture Download PDFInfo
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- CN205767517U CN205767517U CN201620691982.8U CN201620691982U CN205767517U CN 205767517 U CN205767517 U CN 205767517U CN 201620691982 U CN201620691982 U CN 201620691982U CN 205767517 U CN205767517 U CN 205767517U
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- 238000003466 welding Methods 0.000 title claims abstract description 30
- 238000004023 plastic welding Methods 0.000 title claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims 3
- 230000004308 accommodation Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 229920003023 plastic Polymers 0.000 abstract description 14
- 239000004033 plastic Substances 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000012356 Product development Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
本实用新型涉及一种塑料旋转焊接夹具,其特征在于,包括旋转头、底座及设于底座上的左滑块、右滑块、导杆及驱动装置;其中,旋转头与旋转焊接机的上模固定盘连接;左滑块与底座为固定连接,且左滑块内设滑轨,导杆的一端与右滑块固定连接,另一端可滑动地设于左滑块内,并通过紧固螺栓固定,右滑块的外侧与驱动装置固定连接,使得右滑块可相对左滑块滑动并与左滑块之间构造合围形成一可变化的容置空间。本实用新型可以很好的保证该款塑料制离合器总泵在焊接过程中的定位与夹紧,增强焊接质量,提高焊接效率,对以后产品开发、批量生产等提供有力支持。
The utility model relates to a plastic rotary welding fixture, which is characterized in that it includes a rotary head, a base, a left slider, a right slider, a guide rod and a driving device arranged on the base; wherein, the rotary head and the upper part of the rotary welding machine The mold fixed plate is connected; the left slider is fixedly connected with the base, and a slide rail is set inside the left slider, one end of the guide rod is fixedly connected with the right slider, and the other end is slidably set in the left slider, and is fastened The bolts are fixed, and the outer side of the right slider is fixedly connected with the driving device, so that the right slider can slide relative to the left slider and form a variable accommodating space by surrounding with the left slider. The utility model can well ensure the positioning and clamping of the plastic clutch master cylinder in the welding process, enhance the welding quality, improve the welding efficiency, and provide strong support for future product development and mass production.
Description
技术领域technical field
本实用新型涉及一种塑料旋转焊接夹具,属于工装夹具技术领域。The utility model relates to a plastic rotary welding fixture, which belongs to the technical field of tooling fixtures.
背景技术Background technique
汽车塑料特别是工程塑料以其优异的性能被广泛应用于汽车领域,其应用部件已由普通装饰件发展到结构件、功能件。相应的塑料焊接技术也得到蓬勃的发展。塑料旋转焊接技术以其操作简单、低能耗、效率高、有效减少材料浪费等优点得到了广泛应用,却对夹具定位与夹具的要求极高,焊接的准确性及工件尺寸精度直接关系到生产的效率和工件产品的合格率,但目前的夹具状况并不能满足现代生产的需求,不能提高生产效率。Automotive plastics, especially engineering plastics, are widely used in the automotive field due to their excellent performance, and their application parts have developed from ordinary decorative parts to structural parts and functional parts. The corresponding plastic welding technology has also been vigorously developed. Plastic spin welding technology has been widely used for its advantages of simple operation, low energy consumption, high efficiency, and effective reduction of material waste. However, it has extremely high requirements for fixture positioning and fixtures. The accuracy of welding and the dimensional accuracy of workpieces are directly related to production. Efficiency and pass rate of workpiece products, but the current fixture status cannot meet the needs of modern production and cannot improve production efficiency.
因此,塑料旋转焊接夹具有待进一步改进。Therefore, the plastic spin welding jig needs to be further improved.
实用新型内容Utility model content
本实用新型针对某款塑料制汽车离合器总泵的制造过程,提供一种塑料旋转焊接夹具,使工件满足在高速旋转的过程中达到夹紧与定位的要求。The utility model aims at the manufacturing process of a certain type of plastic automobile clutch master cylinder, and provides a plastic rotary welding fixture, so that the workpiece can meet the requirements of clamping and positioning in the process of high-speed rotation.
为了达到上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical scheme that the utility model adopts is:
一种塑料旋转焊接夹具,包括旋转头、底座及设于底座上的左滑块、右滑块、导杆及驱动装置; 其中,旋转头与旋转焊接机的上模固定盘连接;左滑块与底座为固定连接,且左滑块内设滑轨,导杆的一端与右滑块固定连接,另一端可滑动地设于左滑块的滑轨内,并通过紧固螺栓固定,右滑块的外侧与驱动装置固定连接,使得右滑块可相对左滑块滑动并与左滑块之间构造合围形成一可变化的容置空间。A plastic rotary welding fixture, including a rotary head, a base, and a left slider, a right slider, a guide rod and a driving device arranged on the base; wherein, the rotary head is connected with the upper mold fixed plate of the rotary welding machine; the left slider It is fixedly connected with the base, and the left slider is equipped with a slide rail, one end of the guide rod is fixedly connected with the right slider, and the other end is slidably set in the slide rail of the left slider, and is fixed by fastening bolts. The outer side of the block is fixedly connected with the driving device, so that the right slider can slide relative to the left slider and is enclosed with the left slider to form a variable accommodating space.
优选地,所述的驱动装置固定在底座上。Preferably, the driving device is fixed on the base.
优选地,所述的驱动装置构成为曲轴连杆机构,包括固定座、曲轴、连杆及推杆,其中,曲轴的一端端部与固定座枢接,另一端形成操作端,连杆的两端分别与推杆及曲轴的居间部位枢接,推杆的另一端与右滑块的外侧固定连接。Preferably, the drive device is constituted as a crankshaft linkage mechanism, including a fixed seat, a crankshaft, a connecting rod and a push rod, wherein one end of the crankshaft is pivotally connected to the fixed seat, and the other end forms an operating end, and the two ends of the connecting rod The two ends are respectively pivotally connected with the middle part of the push rod and the crankshaft, and the other end of the push rod is fixedly connected with the outside of the right slider.
优选地,所述的固定座包括支撑架和承座,该支撑架的底部与承座固定连接,支撑架的一侧端设有枢轴,另一侧端与所述枢轴正交方向设有一导向孔,导向孔向外侧延伸形成导向通道,所述的推杆穿设导向通道。Preferably, the fixed seat includes a support frame and a seat, the bottom of the support frame is fixedly connected with the seat, one side end of the support frame is provided with a pivot, and the other side end is provided in a direction perpendicular to the pivot. There is a guide hole, and the guide hole extends outward to form a guide channel, and the push rod passes through the guide channel.
优选地,所述的旋转头内设上模导杆,上模导杆通过紧固螺栓固定在旋转头内部。Preferably, an upper die guide rod is provided inside the rotating head, and the upper die guide rod is fixed inside the rotating head by fastening bolts.
本实用新型的有益效果:底座通过固定孔固定在旋转焊接机的台面板上,旋转焊接机通过上模固定盘的旋转带动旋转头的旋转,将待焊接离合器总泵缸体上模安装入旋转头,从而促使离合器总泵上模开始旋转,并通过汽缸的作用带动旋转头慢慢下降,与固定在底座的下模渐渐接触进行摩擦焊接。Beneficial effects of the utility model: the base is fixed on the table panel of the rotary welding machine through the fixing hole, and the rotary welding machine drives the rotation of the rotary head through the rotation of the fixed plate of the upper mold, and installs the upper mold of the cylinder block of the clutch master cylinder to be welded into the rotary welding machine. head, so that the upper mold of the clutch master cylinder starts to rotate, and the rotating head is driven down slowly by the action of the cylinder, and gradually contacts with the lower mold fixed on the base for friction welding.
使用本实用新型可以很好的保证该款塑料制离合器总泵在焊接过程中的定位与夹紧,增强焊接质量,提高焊接效率,对以后产品开发、批量生产等提供有力支持。The utility model can well ensure the positioning and clamping of the plastic clutch master cylinder in the welding process, enhance the welding quality, improve the welding efficiency, and provide strong support for future product development and mass production.
附图说明Description of drawings
图1是本实用新型整体结构立体示图。Fig. 1 is a perspective view of the overall structure of the utility model.
图2是本实用新型整体结构侧视图。Fig. 2 is a side view of the overall structure of the utility model.
图中in the picture
1- 旋转头 11-上模导杆1- Rotary head 11- Upper mold guide rod
2- 底座 21-左滑块 22-右滑块 23-导杆 24-紧固螺栓2- base 21-left slider 22-right slider 23-guide rod 24-fastening bolt
3- 驱动装置 31-固定座 32-曲轴 33-连杆 34-推杆3- Driving device 31- Fixed base 32- Crankshaft 33- Connecting rod 34- Push rod
311-支撑架 312-承座 301-枢轴 302-导向孔 321-枢接孔。311-support frame 312-socket 301-pivot 302-guide hole 321-pivot hole.
具体实施方式detailed description
为了进一步解释本实用新型的技术方案,下面通过具体实施例进行详细阐述。In order to further explain the technical solution of the present utility model, the specific examples are described in detail below.
如图1、图2所示,一种塑料旋转焊接夹具,包括旋转头1、底座2及设于底座2上的左滑块21、右滑块22、导杆23及驱动装置3。As shown in Figures 1 and 2, a plastic rotary welding fixture includes a rotary head 1, a base 2, and a left slider 21, a right slider 22, a guide rod 23 and a driving device 3 arranged on the base 2.
其中,旋转头1与旋转焊接机的上模固定盘连接。具体地,旋转头1内设上模导杆11,上模导杆11通过紧固螺栓固定在旋转头内部,旋转头1通过螺钉与旋转焊接机的上模固定盘连接。Wherein, the rotary head 1 is connected with the upper mold fixed disk of the rotary welding machine. Specifically, an upper mold guide rod 11 is provided inside the rotary head 1, and the upper mold guide rod 11 is fixed inside the rotary head by fastening bolts, and the rotary head 1 is connected with the upper mold fixed plate of the rotary welding machine by screws.
左滑块21与底座2为固定连接,且左滑块21内设滑轨,导杆23的一端与右滑块22固定连接,另一端可滑动地设于左滑块21的滑轨内,并通过紧固螺栓24固定。Left slider 21 is fixedly connected with base 2, and slide rail is set in left slider 21, and one end of guide rod 23 is fixedly connected with right slider 22, and the other end is slidably arranged in the slide rail of left slider 21, And fixed by fastening bolt 24.
驱动装置3与右滑块22的外侧固定连接,使得右滑块22可相对左滑块21滑动并与左滑块21之间构造合围形成一可变化的容置空间。The driving device 3 is fixedly connected to the outside of the right slider 22 , so that the right slider 22 can slide relative to the left slider 21 and forms a variable accommodating space surrounded by the left slider 21 .
上述结构的工作原理和过程:The working principle and process of the above structure:
先将待焊的塑料制离合器总泵缸体的上模插入旋转头1的内部,并通过其内部的上模导杆11对上模进行定位与夹紧;再将待焊塑料制离合器总泵缸体的下模放入底座1的左滑块31中,并利用驱动装置3推动右滑块32向左滑块31移动,在此过程中,左滑块31和右滑块32夹紧下模;然后再调节紧固螺栓3对导杆23进行紧固。这样就对塑料制离合器总泵缸体的上模与下模完成了定位与夹紧,可进行下一步的旋转焊接操作。Insert the upper die of the plastic clutch master cylinder to be welded into the interior of the rotary head 1, and position and clamp the upper die through the inner upper die guide rod 11; then insert the plastic clutch master cylinder to be welded The lower mold of the cylinder body is put into the left slider 31 of the base 1, and the driving device 3 is used to push the right slider 32 to move to the left slider 31. During this process, the left slider 31 and the right slider 32 clamp the lower Die; Then adjust the fastening bolt 3 to tighten the guide rod 23. In this way, the upper mold and the lower mold of the plastic clutch master cylinder block have been positioned and clamped, and the next step of rotary welding operation can be carried out.
作为一种较佳实施方式,驱动装置3固定在底座上(可以是焊接或螺钉锁接等),且驱动装置3构成为曲轴连杆机构。具体地,驱动装置3包括固定座31、曲轴32、连杆33及推杆34。其中,曲轴32的一端端部与固定座31枢接,另一端形成操作端,连杆33的两端分别与推杆34及曲轴32的居间部位枢接,推杆34的另一端与右滑块22的外侧固定连接。As a preferred embodiment, the driving device 3 is fixed on the base (can be welded or screwed, etc.), and the driving device 3 is constituted as a crankshaft linkage mechanism. Specifically, the driving device 3 includes a fixed seat 31 , a crankshaft 32 , a connecting rod 33 and a push rod 34 . Wherein, one end portion of the crankshaft 32 is pivotally connected with the fixed seat 31, and the other end forms an operating end. The outside of block 22 is fixedly connected.
作为一种较佳实施方式,固定座31包括支撑架311和承座3,该支撑架311的底部与承座3固定连接,支撑架311的一侧端设有枢轴301,曲轴32端部具有枢接孔321,枢轴301与曲轴的枢接孔321相接,支撑架311的另一侧端与所述枢轴301正交方向设有一导向孔302,导向孔302向外侧延伸形成导向通道,推杆34穿设导向通道。As a preferred embodiment, the fixed seat 31 includes a support frame 311 and a seat 3, the bottom of the support frame 311 is fixedly connected with the seat 3, one end of the support frame 311 is provided with a pivot 301, and the end of the crankshaft 32 There is a pivot hole 321, the pivot 301 is connected to the pivot hole 321 of the crankshaft, the other side end of the support frame 311 is provided with a guide hole 302 in a direction perpendicular to the pivot 301, and the guide hole 302 extends outward to form a guide Channel, the push rod 34 passes through the guide channel.
本实用新型的产品形式并非限于本案图示和实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The product form of the present utility model is not limited to the illustrations and examples of this case, and anyone who makes appropriate changes or modifications of similar ideas to it should be considered as not departing from the patent category of the present utility model.
Claims (5)
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CN201620691982.8U CN205767517U (en) | 2016-07-04 | 2016-07-04 | A kind of Spin welding of plastics welding fixture |
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CN201620691982.8U CN205767517U (en) | 2016-07-04 | 2016-07-04 | A kind of Spin welding of plastics welding fixture |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106808694A (en) * | 2017-01-17 | 2017-06-09 | 厦门理工学院 | A kind of technological process for moulding clutch master cylinder processed |
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2016
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106808694A (en) * | 2017-01-17 | 2017-06-09 | 厦门理工学院 | A kind of technological process for moulding clutch master cylinder processed |
CN106808694B (en) * | 2017-01-17 | 2019-09-06 | 厦门理工学院 | A process flow of plastic clutch master cylinder |
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