CN205752065U - A Tripping Mechanism for Residual Current Operated Circuit Breaker - Google Patents
A Tripping Mechanism for Residual Current Operated Circuit Breaker Download PDFInfo
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- CN205752065U CN205752065U CN201620701717.3U CN201620701717U CN205752065U CN 205752065 U CN205752065 U CN 205752065U CN 201620701717 U CN201620701717 U CN 201620701717U CN 205752065 U CN205752065 U CN 205752065U
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Abstract
Description
技术领域technical field
本实用新型涉及剩余电流动作断路器领域,更具体地说,它涉及一种剩余电流动作断路器的脱扣机构。The utility model relates to the field of residual current operated circuit breakers, more specifically, it relates to a tripping mechanism of residual current operated circuit breakers.
背景技术Background technique
剩余电流动作型断路器通常包括触头装置、控制触头装置分断/闭合的操作机构、控制操作机构执行脱扣跳闸的脱扣机构,该脱扣机构设有脱扣轴,脱扣机构需通过触发这个脱扣轴控制控制操作机构执行脱扣跳闸才能实施断路器的脱扣跳闸。A residual current operated circuit breaker usually includes a contact device, an operating mechanism that controls the opening/closing of the contact device, and a tripping mechanism that controls the operating mechanism to perform tripping. The tripping mechanism is provided with a tripping shaft, and the tripping mechanism needs to pass The tripping of the circuit breaker can only be implemented by triggering the tripping axis to control the operating mechanism to perform tripping.
在剩余电流动作保护器中,产品的剩余电流动作功能通过漏电模块的脱扣机构直接驱动断路器部分动作来实现,在动作中要求脱扣模块动作速度快、能量大来确保发生漏电时剩余电流动作保护器能快速准确地断开,从而切断故障电源,保护人身和设备安全。In the residual current action protector, the residual current action function of the product is realized by directly driving the circuit breaker part of the action through the tripping mechanism of the leakage module. During the action, the tripping module is required to operate quickly and have a large energy to ensure the residual current when leakage occurs. The action protector can be disconnected quickly and accurately, thereby cutting off the fault power supply and protecting the safety of personnel and equipment.
在此背景下,漏电模块所提供的脱扣驱动力成为了一个至关重要的参数,直接影响产品剩余电流保护功能的可靠性。脱扣驱动力通过储能装置来提供,储能装置驱动力大小取决于脱扣线圈和动静铁芯的参数;由于剩余电流动作保护器的使用环境决定了漏电模块的电源电压存在不稳定的情况,当出现低电压时,可能导致漏电模块储能装置驱动力比较小,在这个时候发生漏电故障将有可能出现剩余电流动作保护器不能切断故障电源,或者切断不及时的情况,会造成漏电事故。In this context, the tripping driving force provided by the leakage module has become a crucial parameter, which directly affects the reliability of the residual current protection function of the product. The driving force for tripping is provided by the energy storage device, and the driving force of the energy storage device depends on the parameters of the tripping coil and the moving and static iron core; the power supply voltage of the leakage module is unstable due to the use environment of the residual current operating protector , when a low voltage occurs, the driving force of the energy storage device of the leakage module may be relatively small. At this time, a leakage fault may occur, and the residual current action protector may not be able to cut off the fault power supply, or the cutoff may not be timely, which may cause a leakage accident. .
要将解决上述问题,不能一味提高脱扣器的参数,否则会造成额定电压时电脱扣器工作的冲击力过大,剩余电流动作保护器的寿命将会缩短,同时也会造成成本上的浪费。To solve the above problems, the parameters of the release cannot be increased blindly, otherwise the impact force of the electric release at the rated voltage will be too large, the life of the residual current-operated protector will be shortened, and the cost will also be reduced. waste.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种剩余电流动作断路器的脱扣机构,结构简单,能有效提高脱扣力,从而提升脱扣速度和稳定性。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a tripping mechanism for a residual current operated circuit breaker, which has a simple structure and can effectively increase the tripping force, thereby improving the tripping speed and stability.
为实现上述目的,本实用新型提供了如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种剩余电流动作断路器的脱扣机构,包括固定在断路器的壳体上的基座,所述基座内设有电磁系统、安装在电磁系统内的动铁芯、所述基座内还设有脱扣指示件和驱动脱扣指示件弹出的脱扣弹簧,所述基座设有供脱扣指示件伸出基座外的脱扣孔,所述动铁芯与脱扣指示件之间设有脱扣联动杆,所述脱扣联动杆包括第一联动部、第二联动部和转动部,所述转动部设有将脱扣联动杆枢转安装在基座上的转轴,所述第一联动部与动铁芯相连接,所述第二联动部设有用于输出脱扣跳闸动作的脱扣凸台,所述脱扣凸台向外延伸并且与操作机构联动连接;所述第一联动部的一侧边设有向内凹陷形成的凹口,所述脱扣指示件设有与凹口相配合的抵触凸台,在正常工作状态下,所述动铁芯顶住第一联动部,所述抵触凸台置于凹口内,用于限制脱扣指示件移动;当产品发生漏电故障时,所述动铁芯拉动脱扣连动杆向脱扣方向转动,脱扣凸台拔动操作机构,断路器脱扣跳闸,同时所述抵触凸台脱离凹口,脱扣弹簧驱使脱扣指示件伸出脱扣孔外。A tripping mechanism of a residual current operated circuit breaker, comprising a base fixed on the housing of the circuit breaker, an electromagnetic system, a moving iron core installed in the electromagnetic system, and a There are also a trip indicator and a trip spring that drives the trip indicator to pop up. The base is provided with a trip hole for the trip indicator to extend out of the base. The moving iron core and the trip indicator There is a trip linkage lever between them, and the trip linkage lever includes a first linkage part, a second linkage part and a rotating part, and the rotation part is provided with a rotating shaft for pivotally installing the trip linkage lever on the base, The first linkage part is connected with the moving iron core, and the second linkage part is provided with a tripping boss for outputting a tripping action, and the tripping boss extends outward and is linked with the operating mechanism; One side of the first linkage part is provided with a notch formed by inward depression, and the trip indicator is provided with a conflicting boss matched with the notch. Under normal working conditions, the moving iron core withstands the The first linkage part, the conflicting boss is placed in the notch to limit the movement of the tripping indicator; when the product has a leakage fault, the moving iron core pulls the tripping link to rotate in the tripping direction, and the tripping The boss pulls the operating mechanism, the circuit breaker trips and trips, and at the same time, the conflicting boss breaks away from the notch, and the tripping spring drives the tripping indicator to protrude out of the tripping hole.
本实用新型进一步设置:所述抵触凸台包括抵触头以及固定在脱扣指示件上的抵触凸台本体,抵触凸台本体与抵触头之间设有倾斜部,所述抵触头与凹口相配的端面为圆弧面。The utility model is further provided that: the collision boss includes a collision head and a body of the collision boss fixed on the trip indicator, an inclined portion is provided between the body of the collision boss and the collision head, and the collision head matches the notch The end face is a circular arc surface.
本实用新型进一步设置:所述第一联动部、第二联动部和转动部一体设置,所述转动部置于第一联动部和第二联动部之间,所述第一 联动部和第二联动部的夹角大于等于90度。The utility model further sets: the first linkage part, the second linkage part and the rotating part are integrated, the rotating part is placed between the first linkage part and the second linkage part, and the first linkage part and the second linkage part The included angle of the linkage part is greater than or equal to 90 degrees.
本实用新型有益效果:在正常工作状态下,在电磁系统作用下动铁芯会顶住脱扣连动杆的第一联动部,第一联动部的凹口与抵触凸台相配合,锁住脱扣指示件;当产品发生漏电故障时,电磁系统产生足够大的磁场吸动动铁芯,所述动铁芯拉动脱扣连动杆向脱扣方向转动,脱扣凸台拔动操作机构,断路器脱扣跳闸,同时所述抵触凸台脱离凹口,脱扣弹簧驱使脱扣指示件伸出脱扣孔外,脱扣指示件弹出后,脱扣连动杆回不到原位,这时断路器被脱扣连动杆锁死不能合闸,必须把脱扣指示件复位,并确认被脱扣连动杆锁住脱扣指示件才能正常合闸,结构设计简单合理;The utility model has beneficial effects: under normal working conditions, under the action of the electromagnetic system, the moving iron core will withstand the first linkage part of the trip linkage rod, and the notch of the first linkage part cooperates with the conflicting boss to lock Trip indicator; when a leakage fault occurs in the product, the electromagnetic system generates a large enough magnetic field to attract the moving iron core, and the moving iron core pulls the trip linkage lever to rotate in the tripping direction, and the trip boss pulls the operating mechanism , the circuit breaker trips and trips, and at the same time, the conflicting boss breaks away from the notch, and the tripping spring drives the tripping indicator out of the tripping hole. After the tripping indicator pops up, the tripping linkage lever cannot return to its original position. At this time, the circuit breaker is locked by the trip linkage rod and cannot be closed. It is necessary to reset the trip indicator and confirm that the trip indicator is locked by the trip linkage lever before it can be closed normally. The structure design is simple and reasonable;
其中脱扣弹簧驱使脱扣指示件伸出脱扣孔外,抵触凸台始终与第一联动部相抵触,相对第一联动部滑动,提高脱扣连动杆旋转的推动力,能有效提高脱扣力,从而提升脱扣速度和稳定性;The tripping spring drives the tripping indicator to protrude out of the tripping hole, and the collision boss is always in conflict with the first linkage part, and slides relative to the first linkage part, increasing the driving force of the trip linkage rod rotation, which can effectively improve the tripping force. buckle force, thereby improving tripping speed and stability;
凹口与抵触凸台相互配合,实现第一联动部与脱扣指示件连接和分离,由于凹口是第一联动部的一侧边设有向内凹陷形成的,便于凹口形成制造,同时也便于第一联动部与脱扣指示件安装或拆卸;The notch and the conflicting boss cooperate with each other to realize the connection and separation of the first linkage part and the trip indicator. Since the notch is formed by an inward depression on one side of the first linkage part, it is convenient for the formation and manufacture of the notch. It is also convenient to install or disassemble the first linkage part and the trip indicator;
所述脱扣凸台向外延伸并且与操作机构联动连接,脱扣凸台代替传动轴销而插入断路器的操作机构内并且与其联动连接,其中市场上普遍采用不锈钢圆柱做传动轴销,传动轴销插入断路器锁扣中,减少零部件,便于装配,同时也提高脱扣联动杆的传动效率。The tripping boss extends outward and is linked with the operating mechanism. The tripping boss is inserted into the operating mechanism of the circuit breaker instead of the transmission shaft pin and is linked with it. Stainless steel cylinders are generally used as the transmission shaft pin on the market. The shaft pin is inserted into the lock of the circuit breaker, which reduces parts and facilitates assembly, and also improves the transmission efficiency of the trip linkage lever.
附图说明Description of drawings
图1为本实用新型一种剩余电流动作断路器的脱扣机构的结构示意图;Fig. 1 is a structural schematic diagram of a tripping mechanism of a residual current operated circuit breaker of the present invention;
图2为本实用新型一种剩余电流动作断路器的脱扣机构的正常状态下的剖视图;Fig. 2 is a sectional view of a tripping mechanism of a residual current operated circuit breaker in a normal state of the utility model;
图3为本实用新型一种剩余电流动作断路器的脱扣机构的脱扣状态下的剖视图;Fig. 3 is a cross-sectional view of a tripping mechanism of a residual current operated circuit breaker in the tripped state of the utility model;
图4为脱扣联动杆的结构示意图;Fig. 4 is a structural schematic diagram of the tripping linkage;
图5为脱扣指示件的结构示意图。Fig. 5 is a schematic structural diagram of a trip indicator.
附图标记说明:1、基座;2、电磁系统;21、动铁芯;3、脱扣指示件;31、抵触凸台;311、抵触头;312、抵触凸台本体;313、倾斜部;4、脱扣弹簧;5、脱扣联动杆;51、第一联动部;511、凹口;52、第二联动部;521、脱扣凸台;53、转动部。Explanation of Reference Signs: 1. Base; 2. Electromagnetic System; 21. Moving Iron Core; 3. Trip Indicator; 31. Interference Boss; 311. Interference Head; 312. Interference Boss Body; 313. Inclined Part 4, tripping spring; 5, tripping linkage lever; 51, first linkage part; 511, notch; 52, second linkage part; 521, tripping boss; 53, rotating part.
具体实施方式detailed description
参照附图1至图5对本实用新型一种剩余电流动作断路器的脱扣机构做进一步详细说明。Referring to accompanying drawings 1 to 5, the tripping mechanism of a residual current operated circuit breaker of the present utility model will be further described in detail.
一种剩余电流动作断路器的脱扣机构,包括固定在断路器的壳体上的基座1,所述基座1内设有电磁系统2、安装在电磁系统2内的动铁芯21;A tripping mechanism for a residual current operated circuit breaker, comprising a base 1 fixed on the housing of the circuit breaker, the base 1 is provided with an electromagnetic system 2 and a moving iron core 21 installed in the electromagnetic system 2;
所述基座1内还设有脱扣指示件3和驱动脱扣指示件3弹出的脱扣弹簧4,所述基座1设有供脱扣指示件3伸出基座1外的脱扣孔,所述动铁芯21与脱扣指示件3之间设有脱扣联动杆5,所述脱扣联动杆5包括第一联动部51、第二联动部52和转动部53,所述转动部53设有将脱扣联动杆5枢转安装在基座1上的转轴,所述第一联动部51与动铁芯21相连接,所述第二联动部52设有用于输出脱扣跳闸动作的脱扣凸台521,所述脱扣凸台521向外延伸并且与操作机构联动连接;所述第一联动部51的一侧边设有向内凹陷形成的凹口511,所述脱扣指示件3设有与凹口511相配合的抵触凸台31,在正常工作状态下,所述动铁芯21顶住第一联动部51,所述抵触凸台31置于凹口511内,用于限制脱扣指示件3移动;当产品发生漏电故障时,所述动铁芯21拉动脱扣连动杆向脱扣方向转动,脱扣凸台521拔动操作机构,断路器脱扣跳闸,同时所述抵触凸台31脱离凹口511,脱扣弹簧4驱使脱扣指示件3伸出脱扣孔外。The base 1 is also provided with a trip indicator 3 and a trip spring 4 that drives the trip indicator 3 to pop up, and the base 1 is provided with a tripping mechanism for the trip indicator 3 to extend out of the base 1. hole, a tripping linkage lever 5 is provided between the moving iron core 21 and the trip indicator 3, and the tripping linkage lever 5 includes a first linkage part 51, a second linkage part 52 and a rotating part 53. The rotating part 53 is provided with a rotating shaft for pivotally installing the trip linkage lever 5 on the base 1, the first linkage part 51 is connected with the moving iron core 21, and the second linkage part 52 is provided for output tripping The tripping boss 521 for the tripping action, the tripping boss 521 extends outward and is linked with the operating mechanism; one side of the first linkage part 51 is provided with a notch 511 formed by inward depression, the The trip indicator 3 is provided with a conflicting boss 31 that matches the notch 511. Under normal working conditions, the moving iron core 21 withstands the first linkage part 51, and the conflicting boss 31 is placed in the notch 511. Inside, it is used to limit the movement of the trip indicator 3; when a leakage fault occurs in the product, the moving iron core 21 pulls the trip linkage lever to rotate in the trip direction, and the trip boss 521 pulls the operating mechanism, and the circuit breaker trips. The button trips, and at the same time, the conflicting boss 31 breaks away from the notch 511, and the tripping spring 4 drives the tripping indicator 3 out of the tripping hole.
操作机构和电磁系统2为现有技术在这里就不再赘述,其中所述的电磁系统2内设有反力弹簧;在由未脱扣状态转换到脱扣状态的脱扣过程中,动铁芯21的脱扣力克服反力弹簧的弹力并驱使推杆向脱扣方向转动实现与脱扣指示件3的解锁,脱扣弹簧 4释放能量并驱使脱扣指示件3弹出。The operating mechanism and the electromagnetic system 2 are prior art and will not be repeated here, wherein the electromagnetic system 2 is provided with a reaction force spring; during the tripping process from the untripped state to the tripped state, the moving iron The tripping force of the core 21 overcomes the elastic force of the reaction force spring and drives the push rod to rotate in the tripping direction to unlock the trip indicator 3 , and the trip spring 4 releases energy and drives the trip indicator 3 to pop up.
其中所述抵触凸台31包括抵触头311以及固定在脱扣指示件3上的抵触凸台本体312,抵触凸台本体312与抵触头311之间设有倾斜部313,所述抵触头311与凹口511相配的端面为圆弧面,抵触凸台31伸入凹口511处并被凹口511锁住,抵触凸台31处设置有倾斜部313,利用倾斜部313的倾斜面能更好的锁住脱扣连动杆、所述抵触头311与凹口511相配的端面为圆弧面,使得抵触头311更容易滑进凹口511处。Wherein the conflicting boss 31 includes a resisting head 311 and a resisting boss body 312 fixed on the trip indicator 3 , an inclined portion 313 is provided between the resisting boss body 312 and the resisting head 311 , and the resisting head 311 and The matching end face of the notch 511 is an arc surface, and the collision boss 31 stretches into the notch 511 and is locked by the notch 511. The collision boss 31 is provided with an inclined portion 313, and the inclined surface of the inclined portion 313 can be used to better The locking and tripping linkage lever, the end face of the contact head 311 matching the notch 511 is a circular arc surface, so that the contact head 311 can slide into the notch 511 more easily.
所述第一联动部51、第二联动部52和转动部53一体设置,所述转动部53置于第一联动部51和第二联动部52之间,所述第一联动部51和第二联动部52的夹角大于等于90d度使得动铁芯能更好的拉动脱扣联动杆5旋转,同时也便于脱扣指示件3在脱口弹簧作用下伸出脱扣孔外。The first linkage part 51, the second linkage part 52 and the rotating part 53 are integrally arranged, the rotation part 53 is placed between the first linkage part 51 and the second linkage part 52, and the first linkage part 51 and the second linkage part The included angle of the two linkage parts 52 is greater than or equal to 90d degrees so that the moving iron core can better pull the tripping linkage rod 5 to rotate, and it is also convenient for the tripping indicator 3 to protrude out of the tripping hole under the action of the tripping spring.
工作原理:在正常工作状态下,在电磁系统2作用下动铁芯21会顶住脱扣连动杆的第一联动部51,第一联动部51的凹口511与抵触凸台31相配合,锁住脱扣指示件3;当产品发生漏电故障时,电磁系统2产生足够大的磁场吸动动铁芯21,所述动铁芯21拉动脱扣连动杆向脱扣方向转动,脱扣凸台521拔动操作机构,断路器脱扣跳闸,同时所述抵触凸台31脱离凹口511,脱扣弹簧4驱使脱扣指示件3伸出脱扣孔外,脱扣指示件3弹出后,脱扣连动杆回不到原位,这时断路器被脱扣连动杆锁死不能合闸,必须把脱扣指示件3复位,并确认被脱扣连动杆锁住脱扣指示件3才能正常合闸,结构设计简单合理;Working principle: Under normal working conditions, under the action of the electromagnetic system 2, the moving iron core 21 will withstand the first linkage part 51 of the trip linkage rod, and the notch 511 of the first linkage part 51 cooperates with the conflicting boss 31 , lock the trip indicator 3; when the product has a leakage fault, the electromagnetic system 2 generates a magnetic field large enough to attract the moving iron core 21, and the moving iron core 21 pulls the trip linkage lever to rotate in the tripping direction, and the tripping The buckle boss 521 pulls the operating mechanism, the circuit breaker trips and trips, and at the same time the conflicting boss 31 breaks away from the notch 511, the trip spring 4 drives the trip indicator 3 out of the trip hole, and the trip indicator 3 pops out Finally, the trip linkage lever cannot return to the original position. At this time, the circuit breaker is locked by the trip linkage lever and cannot be closed. It is necessary to reset the trip indicator 3 and confirm that it is locked and tripped by the trip linkage lever. The indicator 3 can be closed normally, and the structure design is simple and reasonable;
其中脱扣弹簧4驱使脱扣指示件3伸出脱扣孔外,抵触凸台31始终与第一联动部51相抵触,相对第一联动部51滑动,提高脱扣连动杆旋转的推动力,能有效提高脱扣力,从而提升脱扣速度和稳定性;The tripping spring 4 drives the tripping indicator 3 out of the tripping hole, and the collision boss 31 is always in conflict with the first linkage part 51 and slides relative to the first linkage part 51 to increase the driving force for the rotation of the tripping linkage lever. , can effectively increase the tripping force, thereby improving the tripping speed and stability;
凹口511与抵触凸台31相互配合,实现第一联动部51与脱扣指示件3连接和分离,由于凹口511是第一联动部51的一侧边设有向内凹陷形成的,便于凹口511形成制造,同时也便于第一联动部51与脱扣指示件3安装或拆卸;The notch 511 cooperates with the conflicting boss 31 to realize the connection and separation of the first linkage part 51 and the trip indicator 3. Since the notch 511 is formed by an inward depression on one side of the first linkage part 51, it is convenient The notch 511 is formed to facilitate the installation or disassembly of the first linkage part 51 and the trip indicator 3;
所述脱扣凸台521向外延伸并且与操作机构联动连接,脱扣凸台521代替传动轴销而插入断路器的操作机构内并且与其联动连接,其中市场上普遍采用不锈钢圆柱做传动轴销,传动轴销插入断路器锁扣中,减少零部件,便于装配,同时也提高脱扣联动杆5的传动效率。The tripping boss 521 extends outward and is linked with the operating mechanism. The tripping boss 521 is inserted into the operating mechanism of the circuit breaker instead of the transmission shaft pin and is connected with it in linkage. Among them, stainless steel cylinders are generally used as the transmission shaft pin in the market. , the transmission shaft pin is inserted into the lock of the circuit breaker, reducing the number of components, facilitating assembly, and improving the transmission efficiency of the tripping linkage 5 at the same time.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
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Address after: 325000 Xiangyang Street Industrial Zone, Liushi Town, Yueqing City, Wenzhou City, Zhejiang Province Patentee after: Junlang Electric Co.,Ltd. Address before: 325000 Xiangyang Street Industrial Zone, Liushi Town, Yueqing City, Wenzhou City, Zhejiang Province Patentee before: JUNLANG ELECTRICAL CO.,LTD. |
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