CN205723319U - A kind of vacuum circuit breaker - Google Patents
A kind of vacuum circuit breaker Download PDFInfo
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- CN205723319U CN205723319U CN201620300632.4U CN201620300632U CN205723319U CN 205723319 U CN205723319 U CN 205723319U CN 201620300632 U CN201620300632 U CN 201620300632U CN 205723319 U CN205723319 U CN 205723319U
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- circuit breaker
- vacuum circuit
- radiator
- graphene layer
- temperature rise
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Abstract
Description
技术领域technical field
本实用新型属于真空断路器领域,具体涉及一种有效降低温升的真空断路器。The utility model belongs to the field of vacuum circuit breakers, in particular to a vacuum circuit breaker which can effectively reduce the temperature rise.
背景技术Background technique
真空断路器具有使用寿命长、易于维护、适合频繁操作、体积小等优点,随着真空电弧理论研究工作的不断深入和人们对环境的日益重视,真空断路器正在不断向真空灭弧室小型化、大容量和高电压方向发展。当电流通过真空断路器的导电回路时会产生热量。当额定电流比较大时,真空断路器的温升就比较大。温升过高除对导电体材料的机械强度影响很大外,还易使导体金属表面氧化,生成的氧化物又使接触电阻增加而影响断路器的回路电阻以及电气性能,同时温升过大还会使绝缘件介损增加,加速了绝缘件的老化。如何有效降低真空断路器的温升已受到人们的广泛重视。Vacuum circuit breakers have the advantages of long service life, easy maintenance, suitable for frequent operation, and small size. With the continuous deepening of vacuum arc theory research and people's increasing attention to the environment, vacuum circuit breakers are constantly miniaturizing the vacuum interrupter , large capacity and high voltage direction. Heat is generated when current flows through the conductive loop of a vacuum circuit breaker. When the rated current is relatively large, the temperature rise of the vacuum circuit breaker is relatively large. Excessive temperature rise not only has a great impact on the mechanical strength of the conductor material, but also easily oxidizes the surface of the conductor metal, and the generated oxide increases the contact resistance and affects the circuit resistance and electrical performance of the circuit breaker. At the same time, the temperature rise is too large It will also increase the dielectric loss of the insulation and accelerate the aging of the insulation. How to effectively reduce the temperature rise of vacuum circuit breakers has received extensive attention.
余小玲等(高压电气,2007年6月第43卷第3期)进行了高压真空断路器温升影响因素的仿真研究,其对影响真空断路器温升的散热表面对流换热系数、动静触头接触点半径、接触点位置以及导电杆的半径等4种因素进行了仿真研究,散热器表面的热辐射、触头半径和导电杆的半径均对降低温升有一定作用。CN2747699Y公开了一种具有高额定电流等级的高压真空断路器,其包括与上法兰连接的第一散热器,在下法兰周围设有第二散热器,在陶瓷套管与真空灭弧室以及陶瓷套管与导电支撑之间的空隙中有散热的绝缘油;其中,第一散热器和第二散热器的散热器肋片呈放射状或平行分布。该实用新型通过合理的散热结构来将热量及时散出。Yu Xiaoling et al. (High Voltage Electric, Volume 43, No. 3, June 2007) conducted a simulation study on factors affecting the temperature rise of high-voltage vacuum circuit breakers. Four factors such as the contact point radius, contact point position and the radius of the conductive rod are simulated and studied. The heat radiation on the surface of the radiator, the contact radius and the radius of the conductive rod all have certain effects on reducing the temperature rise. CN2747699Y discloses a high-voltage vacuum circuit breaker with a high rated current level, which includes a first radiator connected to the upper flange, a second radiator around the lower flange, ceramic sleeves and vacuum interrupters and There is heat-dissipating insulating oil in the gap between the ceramic sleeve and the conductive support; wherein, the radiator fins of the first radiator and the second radiator are distributed radially or in parallel. The utility model dissipates heat in time through a reasonable heat dissipation structure.
现有技术中,可以从断路器导电回路材料、断路器相间距以及安装工艺方面降低温升,但其适用范围有限,降低温升的效果有限且难以持续。In the prior art, the temperature rise can be reduced from the aspects of the conductive circuit material of the circuit breaker, the interphase spacing of the circuit breaker, and the installation process, but the scope of application is limited, and the effect of reducing the temperature rise is limited and unsustainable.
实用新型内容Utility model content
本实用新型的目的是提供一种真空断路器,从而解决现有技术中,针对额定电流较大的真空断路器温升较大,降低温升不足的问题。The purpose of the utility model is to provide a vacuum circuit breaker, so as to solve the problem in the prior art that the temperature rise of the vacuum circuit breaker with a large rated current is relatively large and the temperature rise is insufficient.
为了实现以上目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
一种真空断路器,该真空断路器的散热器的连接面和/或导电回路表面覆着有石墨烯层。A vacuum circuit breaker, the connection surface of the heat sink and/or the conductive circuit surface of the vacuum circuit breaker is covered with a graphene layer.
所述导电回路包括依次相连的上接线板、静导电杆、动导电杆和下接线板。所述散热器的连接面为散热器与导电回路相连接所形成的连接面。The conductive loop includes an upper wiring board, a static conductive rod, a moving conductive rod and a lower wiring board connected in sequence. The connection surface of the radiator is the connection surface formed by connecting the radiator and the conductive circuit.
石墨烯层的厚度为1~500μm。控制石墨烯层在该范围内,可在不影响真空断路器其他性能的基础上,有效降低温升。The thickness of the graphene layer is 1-500 μm. Controlling the graphene layer within this range can effectively reduce the temperature rise without affecting other performances of the vacuum circuit breaker.
上述的真空断路器在制造时,在散热器连接面和/或导电回路各部件表面制备石墨烯层,再组装成真空断路器,即可。优选的,在上接线板、静导电杆、动导电杆和下接线板的表面和/或散热器的连接面制备石墨烯层,组装成真空断路器,即可。During the manufacture of the above-mentioned vacuum circuit breaker, a graphene layer is prepared on the connecting surface of the radiator and/or the surface of each component of the conductive circuit, and then assembled into a vacuum circuit breaker. Preferably, a graphene layer is prepared on the surface of the upper wiring board, the static conductive rod, the moving conductive rod and the lower wiring board and/or the connection surface of the radiator, and assembled into a vacuum circuit breaker.
可采用喷涂、刷涂或浸涂的方法制备石墨烯层。采用喷涂工艺时,在真空断路器导电回路各部件表面,散热器与上接线板的连接面上喷涂一层石墨烯,晾干或在50℃~300℃下烘干即可。采用刷涂工艺时,在真空断路器导电回路各部件表面,散热器与上接线板的连接面上刷涂一层石墨烯,晾干或在50℃~300℃下烘干即可。采用浸涂工艺时,将真空断路器导电回路各部件,散热器与上接线板的连接面浸入石墨烯浆料中,取出,晾干或在50℃~300℃下烘干即可。The graphene layer can be prepared by spraying, brushing or dipping. When the spraying process is used, a layer of graphene is sprayed on the surface of each component of the conductive circuit of the vacuum circuit breaker, and the connection surface between the radiator and the upper terminal board, and then dried in the air or dried at 50 ° C to 300 ° C. When using the brushing process, brush a layer of graphene on the surface of each component of the conductive circuit of the vacuum circuit breaker, the connection surface between the radiator and the upper terminal board, and dry it in the air or dry it at 50 ° C to 300 ° C. When the dip coating process is adopted, the components of the conductive circuit of the vacuum circuit breaker, the connection surface of the radiator and the upper terminal board are immersed in the graphene slurry, taken out, and dried in the air or at 50°C to 300°C.
喷涂、刷涂或浸涂所用的石墨烯浆料可采用市售商品。优选的,石墨烯浆料的质量百分比组成为:溶剂70%~95%,石墨烯4.5%~27%,分散剂0.5%~3%。将各组分于高速分散设备下分散均匀即可得石墨烯浆料。The graphene slurry used for spraying, brushing or dipping can adopt commercially available goods. Preferably, the mass percent composition of the graphene slurry is: 70%-95% of solvent, 4.5%-27% of graphene, and 0.5%-3% of dispersant. The graphene slurry can be obtained by uniformly dispersing each component under high-speed dispersing equipment.
所述溶剂为水、乙醇或丙酮,分散剂为二甲基甲酰胺(DMF)或N-甲基吡咯烷酮(NMP)。The solvent is water, ethanol or acetone, and the dispersant is dimethylformamide (DMF) or N-methylpyrrolidone (NMP).
导电回路各部件或散热器连接面材料可以为铜或铝。The material of each part of the conductive circuit or the connection surface of the radiator can be copper or aluminum.
本实用新型提供的真空断路器,通过在散热器连接面和/或导电回路各部件表面覆着石墨烯层,利用石墨烯层的良好导热性、导电性和散热性,将导电回路产生的热量向外传输,提高了热量的向外传输速率,有效的降低了大额定电流通过真空断路器时的温升;通过在散热器与上接线板的连接面和导电回路各部件表面同时覆着石墨烯层,可以进一步加快导电回路产生热量由散热器向外散出的速率,从而更有效的降低温升。由于石墨烯本身还具有很强的散热能力,因此石墨烯本身也能降低温升。The vacuum circuit breaker provided by the utility model covers the graphene layer on the connecting surface of the radiator and/or the surface of each component of the conductive circuit, and utilizes the good thermal conductivity, electrical conductivity and heat dissipation of the graphene layer to reduce the heat generated by the conductive circuit The external transmission improves the external transmission rate of heat and effectively reduces the temperature rise when the high rated current passes through the vacuum circuit breaker; by covering the connection surface between the radiator and the upper terminal board and the surface of the conductive circuit components at the same time The ethylene layer can further accelerate the rate at which the heat generated by the conductive loop is dissipated from the radiator, thereby reducing the temperature rise more effectively. Since graphene itself also has a strong heat dissipation capability, graphene itself can also reduce temperature rise.
附图说明Description of drawings
图1为本实用新型真空断路器的一个实施例的结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the vacuum circuit breaker of the present invention.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.
实施例Example
本实用新型真空断路器的实施例,结构如图1所示,包括上接线板1、静导电杆2、动导电杆3、下接线板4、散热器5和真空灭弧室6,上接线板1上方连接有散热器5,静导电杆2与上接线板1相连接,动导电杆3与下接线板4相连接,静导电杆2和动导电杆3在真空灭弧室6内实现开断,上接线板1、静导电杆2、动导电杆3、下接线板4组成导电回路;导电回路各部件表面,及散热器与上接线板连接面上均覆着有石墨烯层7,石墨烯层的厚度为100μm。The embodiment of the vacuum circuit breaker of the present invention, the structure is shown in Figure 1, including the upper wiring board 1, the static conductive rod 2, the dynamic conductive rod 3, the lower wiring board 4, the radiator 5 and the vacuum interrupter 6, and the upper wiring board The radiator 5 is connected above the board 1, the static conductive rod 2 is connected with the upper terminal board 1, the dynamic conductive rod 3 is connected with the lower terminal board 4, and the static conductive rod 2 and the dynamic conductive rod 3 are realized in the vacuum interrupter 6. Breaking, the upper wiring board 1, the static conductive rod 2, the moving conductive rod 3, and the lower wiring board 4 form a conductive loop; the surface of each component of the conductive loop, and the connecting surface between the radiator and the upper wiring board are covered with a graphene layer 7 , the thickness of the graphene layer is 100 μm.
依照《GB/T 11022-2011高压开关设备和控制设备标准的共用技术要求》的规定进行温升试验,检测电流为2000A,石墨烯层厚度与温升的检测结果如表1所示。The temperature rise test was carried out in accordance with the provisions of "GB/T 11022-2011 Common Technical Requirements for High Voltage Switchgear and Control Equipment Standards". The detection current was 2000A. The test results of graphene layer thickness and temperature rise are shown in Table 1.
表1真空断路器的温升试验检测结果Table 1 Temperature rise test results of vacuum circuit breaker
在真空断路器的其他实施例中,可以仅在散热器与上接线板的连接面上覆着石墨烯层或在导电回路各部件的表面覆着石墨烯层。In other embodiments of the vacuum circuit breaker, the graphene layer may only be coated on the connecting surface of the heat sink and the upper wiring board or the surfaces of the components of the conductive circuit may be coated with a graphene layer.
Claims (4)
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CN105810498A (en) * | 2016-04-08 | 2016-07-27 | 天津平高智能电气有限公司 | Vacuum circuit breaker and fabrication method thereof |
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