CN205708955U - The machinery of casing class lorry automatic loading, unloading goods - Google Patents
The machinery of casing class lorry automatic loading, unloading goods Download PDFInfo
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Abstract
本实用新型公开了一种箱体类货车自动装、卸货物的机械装置,包括同步运输机构、升降机构、托盘机构、输送机构、光电传感器、超声波模块和霍尔传感器,输送机构接收外界货物并将货物运到车厢内的托盘机构上。其中,同步运输机构控制货物在车厢内运动的速度及位置;升降机构托起和放下货物,卸货过程反之;托盘机构接收和输送货物;输送机构接收外界货物并将货物运到车厢内托盘机构上;光电传感器、超声波模块和霍尔传感器控制同步运输机构、升降机构、托盘机构、输送机构的运动,本实用新型结构简单、安装方便、自动化程度高、工作效率高、加工成本低、应用广泛。
The utility model discloses a mechanical device for automatically loading and unloading goods on box-type trucks, which comprises a synchronous transport mechanism, a lifting mechanism, a tray mechanism, a conveying mechanism, a photoelectric sensor, an ultrasonic module and a Hall sensor. Transport the goods to the pallet mechanism in the compartment. Among them, the synchronous transport mechanism controls the speed and position of the goods moving in the compartment; the lifting mechanism picks up and puts down the goods, and the unloading process is reversed; the pallet mechanism receives and transports the goods; the conveying mechanism receives the external goods and transports the goods to the pallet mechanism in the compartment ; The photoelectric sensor, ultrasonic module and Hall sensor control the movement of the synchronous transport mechanism, lifting mechanism, pallet mechanism and conveying mechanism. The utility model has the advantages of simple structure, convenient installation, high degree of automation, high work efficiency, low processing cost and wide application.
Description
技术领域technical field
本实用新型涉及货物装卸领域,具体是一种箱体类货车自动装、卸货物的机械装置。The utility model relates to the field of cargo loading and unloading, in particular to a mechanical device for automatically loading and unloading cargo on box-type trucks.
背景技术Background technique
目前,市场上往火车货车箱和集装箱里装货和卸货都是靠人工操作,我们都知道车厢内温度相比外界要高的多,且灰尘(水泥类货物)和气体(化学类货物产生的)都不容易散发,这不仅增加了工人的劳动强度,还影响工人的身体健康。At present, the loading and unloading of goods into train wagons and containers in the market is done manually. We all know that the temperature inside the carriage is much higher than that of the outside world, and dust (cement goods) and gases (chemical goods) produce ) are not easy to distribute, which not only increases the labor intensity of the workers, but also affects the health of the workers.
实用新型内容Utility model content
本实用新型目的是提供一种箱体类货车自动装、卸货物的机械装置,结构简单、安装方便、自动化程度高、工作效率高、加工成本低、应用广泛。The purpose of the utility model is to provide a mechanical device for automatic loading and unloading of box-type trucks, which has simple structure, convenient installation, high degree of automation, high work efficiency, low processing cost and wide application.
为了解决上述技术问题,本实用新型采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
箱体类货车自动装、卸货物的机械装置,包括同步运输机构、升降机构、托盘机构、输送机构、主控制台、光电传感器、超声波模块和霍尔传感器,其中:The mechanical device for automatic loading and unloading of box-type trucks, including synchronous transport mechanism, lifting mechanism, pallet mechanism, conveying mechanism, main console, photoelectric sensor, ultrasonic module and Hall sensor, of which:
输送机构接收外界货物并将货物运到车厢内的托盘机构上;The conveying mechanism receives external goods and transports the goods to the pallet mechanism in the compartment;
托盘机构接收输送机构上运来的货物和向输送机构上的输送货物;The pallet mechanism receives the goods from the conveying mechanism and conveys the goods to the conveying mechanism;
同步运输机构控制托盘机构在车厢内运动的速度及位置;The synchronous transport mechanism controls the speed and position of the pallet mechanism in the carriage;
升降机构下降并放下货物,卸货过程反之;The lifting mechanism descends and puts down the goods, and the unloading process is reversed;
光电传感器检测物体的位置;The photoelectric sensor detects the position of the object;
霍尔传感器控制丝杆滑台的左右移动从而控制升降机构的升降;The Hall sensor controls the left and right movement of the screw slide table to control the lifting mechanism;
超声波传感器测量升降机构左右移动的距离;The ultrasonic sensor measures the distance that the lifting mechanism moves left and right;
主控制台显示运行状态,选择工作模式。The main console displays the running status and selects the working mode.
进一步的,同步运输机构包括安装板、同步带组、滚轮和行走架,滚轮分为两组且分布在同步带组两侧,安装板和行走架分别设置在滚轮的下方和上方。Further, the synchronous transport mechanism includes a mounting plate, a synchronous belt group, rollers and a walking frame. The rollers are divided into two groups and distributed on both sides of the synchronous belt group. The mounting plate and the walking frame are respectively arranged below and above the rollers.
进一步的,升降机构包括底座连接板、丝杆滑台组、连杆一、连杆二、托板组、销轴一、销轴二、开口销和滑轮,丝杆滑台组安装在底座连接板上,连杆一和连杆二下端分别通过销轴安装在底座连接板和丝杆滑台组上,连杆一和连杆二上端分别通过销轴一安装在托板组上,连杆一和连杆二之间通过销轴二连接,销轴一、销轴二和销轴通过开口销固定,连杆二上端安装滑轮,滑轮放在托板组的导向槽内。Further, the lifting mechanism includes a base connecting plate, a screw slider group, a connecting rod 1, a connecting rod 2, a supporting plate group, a pin shaft 1, a pin shaft 2, cotter pins and a pulley, and the screw shaft slider group is installed on the base to connect On the board, the lower ends of connecting rod 1 and connecting rod 2 are respectively installed on the base connecting plate and the screw slide group through pin shafts, and the upper ends of connecting rod 1 and connecting rod 2 are respectively installed on the supporting plate group through pin shaft 1. One and connecting rod two are connected by bearing pin two, and bearing bearing one, bearing bearing two and bearing pin are fixed by cotter pin, and pulley is installed at the upper end of connecting rod two, and pulley is placed in the guide groove of supporting plate group.
进一步的,托盘机构包括动力托辊组、无动力托辊组、链条、安装板和托架,动力托辊组和无动力托辊组通过安装板安装在托架上,无动力托辊组通过链条与动力托辊组相连。Further, the pallet mechanism includes a powered idler set, a non-powered idler set, a chain, a mounting plate and a bracket, the powered idler set and the unpowered idler set are installed on the bracket through the mounting plate, and the unpowered idler set passes The chain is connected with the power roller set.
优选的,链条型号为16A-1-40。Preferably, the model of the chain is 16A-1-40.
进一步的,输送机构包括皮带、皮带托板、双向导向板、轴承座、传动链、电机箱、支撑腿、横梁支撑、主动轴和导向轴,横梁支撑安装在支撑腿上方,两个横梁支撑平行设置,电机箱安装在横梁支撑下方,主动轴和导向轴通过轴承座平行设置在横梁支撑之间,电机箱内的电机通过传动链驱动主动轴转动,皮带安装在主动轴和导向轴之间,皮带托板设置在导向轴和主动轴之间,双向导向板设置在最上端,双向导向板之间距离根据货物尺寸进行调节。Further, the conveying mechanism includes a belt, a belt pallet, a two-way guide plate, a bearing seat, a transmission chain, a motor box, a support leg, a beam support, a driving shaft and a guide shaft, and the beam support is installed above the support leg, and the two beam supports are parallel to each other. Setting, the motor box is installed under the beam support, the drive shaft and the guide shaft are arranged in parallel between the beam supports through the bearing seat, the motor in the motor box drives the drive shaft to rotate through the transmission chain, and the belt is installed between the drive shaft and the guide shaft. The belt supporting plate is arranged between the guide shaft and the drive shaft, the two-way guide plate is arranged at the uppermost end, and the distance between the two-way guide plates is adjusted according to the size of the goods.
进一步的,输送机构还包括挡板和调节螺钉,挡板设置在主动轴和导向轴之间,调节螺钉设置在挡板处。Further, the conveying mechanism further includes a baffle and an adjusting screw, the baffle is arranged between the driving shaft and the guide shaft, and the adjusting screw is arranged at the baffle.
进一步的,还包括固定角铁,固定角铁安装在支撑腿处。Further, a fixed angle iron is also included, and the fixed angle iron is installed at the support leg.
进一步的,托板组、丝杆滑台组及底座连接板上设有耳板,连杆一和连杆二的两端安装在耳板上。Further, ear plates are provided on the supporting plate group, the screw slide table group and the base connecting plate, and the two ends of the connecting rod one and the connecting rod two are installed on the ear plates.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型结构简单、安装方便、自动化程度高、工作效率高、加工成本低和应用广泛等特点,具有良好的经济效益和社会效益。可以在现有的车厢基础上进行改造,也可以与车厢设计加工成一体。The utility model has the characteristics of simple structure, convenient installation, high degree of automation, high work efficiency, low processing cost and wide application, and has good economic and social benefits. It can be modified on the basis of the existing carriage, and can also be integrated with the design and processing of the carriage.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型去除输送机构后主视图。Fig. 1 is the front view of the utility model after removing the conveying mechanism.
图2为本实用新型侧视图。Fig. 2 is a side view of the utility model.
图3为本实用新型俯视图。Fig. 3 is a top view of the utility model.
图4为本实用新型同步运输机构主视图。Fig. 4 is the front view of the synchronous transport mechanism of the utility model.
图5为本实用新型同步运输机构俯视图。Fig. 5 is a top view of the synchronous transport mechanism of the utility model.
图6为本实用新型同步运输机构左视图。Fig. 6 is a left view of the synchronous transport mechanism of the utility model.
图7为本实用新型升降机构主视图。Fig. 7 is a front view of the lifting mechanism of the present invention.
图8为本实用新型升降机构左视图。Fig. 8 is a left view of the lifting mechanism of the present invention.
图9为本实用新型托盘机构俯视图。Fig. 9 is a top view of the tray mechanism of the present invention.
图10为本实用新型托盘机构主视图。Fig. 10 is a front view of the tray mechanism of the present invention.
图11为本实用新型托盘机构左视图。Fig. 11 is a left view of the tray mechanism of the present invention.
图12为本实用新型输送机构主视图。Fig. 12 is a front view of the conveying mechanism of the present utility model.
图13为本实用新型输送机构俯视图。Fig. 13 is a top view of the conveying mechanism of the present invention.
图14为本实用新型输送机构左视图。Fig. 14 is a left view of the conveying mechanism of the present utility model.
具体实施方式detailed description
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, but the utility model can be implemented in various ways defined and covered by the claims.
如图所示,本实用新型公开一种箱体类货车自动装、卸货物的机械装置,包括同步运输机构1、升降机构2、托盘机构3、输送机构4、主控制台、光电传感器5、超声波模块6和霍尔传感器7,其中:As shown in the figure, the utility model discloses a mechanical device for automatic loading and unloading of box-type trucks, including a synchronous transport mechanism 1, a lifting mechanism 2, a tray mechanism 3, a conveying mechanism 4, a main console, a photoelectric sensor 5, Ultrasonic module 6 and Hall sensor 7, wherein:
同步运输机构1控制货物在车厢内运动的速度及位置;Synchronous transport mechanism 1 controls the speed and position of goods moving in the compartment;
升降机构2下降并放下货物,卸货过程反之;The lifting mechanism 2 descends and puts down the goods, and the unloading process is reversed;
托盘机构3接收和输送货物;The tray mechanism 3 receives and transports goods;
输送机构4接收外界货物并将货物运到车厢内的托盘机构上。The conveying mechanism 4 receives external goods and transports the goods to the pallet mechanism in the compartment.
光电传感器5、超声波模块6和霍尔传感器7控制同步运输机构1、升降机构2、托盘机构3、输送机构4的运动。The photoelectric sensor 5, the ultrasonic module 6 and the Hall sensor 7 control the movement of the synchronous transport mechanism 1, the lifting mechanism 2, the tray mechanism 3, and the conveying mechanism 4.
主控制台包括单片机系统、LCD12864液晶显示屏和按键,用来显示运行状态,选择工作模式。光电传感器5检测物体的位置。The main console includes a single-chip microcomputer system, LCD12864 liquid crystal display and buttons, which are used to display the running status and select the working mode. The photoelectric sensor 5 detects the position of an object.
如图4~图6所示,同步运输机构包括安装板11、同步带组12、滚轮13和行走架14,滚轮13分为两组且分布在同步带组12两侧,安装板11和行走架14分别设置在滚轮13的下方和上方。As shown in Figures 4 to 6, the synchronous transport mechanism includes a mounting plate 11, a synchronous belt group 12, a roller 13 and a walking frame 14, the rollers 13 are divided into two groups and distributed on both sides of the synchronous belt group 12, the mounting plate 11 and the walking frame The racks 14 are respectively arranged below and above the rollers 13 .
如图7和图8所示,升降机构包括底座连接板29、丝杆滑台组21、连杆一22、连杆二23、托板组24、销轴一25、销轴二26、开口销27和滑轮28,丝杆滑台组21安装在底座连接板29上,连杆一22和连杆二23下端分别通过销轴安装在丝杆滑台组21和底座连接板29上,连杆一22和连杆二23上端分别通过销轴一25安装在托板组24上,连杆一22和连杆二23之间通过销轴二26连接,销轴一25、销轴二26和销轴通过开口销27固定。在本实施例中,托板组24、丝杆滑台组21及底座连接板29上设有耳板,连杆一22和连杆二23的两端安装在耳板上,方便安装和拆卸,连杆二23上端安装滑轮28,滑轮28放在托板组24的导向槽内。As shown in Figures 7 and 8, the lifting mechanism includes a base connecting plate 29, a screw slide group 21, a connecting rod 22, a connecting rod 23, a pallet group 24, a pin 25, a pin 2 26, an opening Pin 27 and pulley 28, screw mandrel slide group 21 are installed on the base connecting plate 29, connecting rod one 22 and connecting rod two 23 lower ends are respectively installed on the screw mandrel slide group 21 and the base connecting plate 29 by pin shaft, connect The upper ends of rod one 22 and connecting rod two 23 are installed on the supporting plate group 24 through pin one 25 respectively, and connecting rod one 22 and connecting rod two 23 are connected by pin two 26, pin one 25, pin two 26 And bearing pin is fixed by cotter pin 27. In this embodiment, lug plates are provided on the supporting plate group 24, the screw slide table group 21 and the base connecting plate 29, and the two ends of the connecting rod 1 22 and the connecting rod 2 23 are installed on the ear plates, which is convenient for installation and disassembly , connecting rod two 23 upper ends pulley 28 is installed, and pulley 28 is placed in the guide groove of supporting plate group 24.
如图9~图11所示,托盘机构包括动力托辊组31、无动力托辊组32、链条33、安装板34和托架35,动力托辊组31和无动力托辊组32通过安装板34安装在托架35上,无动力托辊组32通过链条33与动力托辊组31相连。在本实施例中,链条33型号为16A-1-40。As shown in Figures 9 to 11, the pallet mechanism includes a powered idler set 31, a non-powered idler set 32, a chain 33, a mounting plate 34 and a bracket 35, and the powered idler set 31 and the unpowered idler set 32 are installed The plate 34 is installed on the bracket 35 , and the unpowered roller group 32 is connected with the powered roller group 31 through the chain 33 . In this embodiment, the model of the chain 33 is 16A-1-40.
如图12~图14所示,输送机构包括皮带401、皮带托板402、轴承座403、传动链404、电机箱405、双向导向板413、支撑腿406、横梁支撑408、主动轴409、导向轴410、固定角铁412、挡板407和调节螺钉411,横梁支撑408安装在支撑腿406上方,两个横梁支撑408平行设置,电机箱405安装在横梁支撑408下方,双向导向板413设置在最上端,双向导向板413之间距离根据货物尺寸进行调节,主动轴409和导向轴410通过轴承座403平行设置在横梁支撑408之间,电机箱405内的电机通过传动链404驱动主动轴409转动,即通过链条传动动力。皮带401安装在主动轴409和导向轴410之间,皮带托板402设置在导向轴410和主动轴409之间,挡板407设置在主动轴409和导向轴410处,调节螺钉411设置在挡板407处,通过调节调节螺钉411,实现调节导向轴410和主动轴409之间的间距,进而调节皮带01的张紧度。固定角铁412安装在支撑腿406处。固定角铁412起到固定支撑腿406的作用,提高支撑腿406的寿命。As shown in Figures 12 to 14, the conveying mechanism includes a belt 401, a belt pallet 402, a bearing seat 403, a transmission chain 404, a motor box 405, a two-way guide plate 413, a supporting leg 406, a beam support 408, a driving shaft 409, and a guide Shaft 410, fixed angle iron 412, baffle plate 407 and adjustment screw 411, crossbeam support 408 is installed on the support leg 406 top, two crossbeam supports 408 are arranged in parallel, motor box 405 is installed below the crossbeam support 408, two-way guide plate 413 is arranged on At the top, the distance between the two-way guide plates 413 is adjusted according to the size of the goods. The drive shaft 409 and the guide shaft 410 are arranged in parallel between the beam supports 408 through the bearing housing 403. The motor in the motor box 405 drives the drive shaft 409 through the transmission chain 404 Rotate, that is, drive power through the chain. The belt 401 is installed between the drive shaft 409 and the guide shaft 410, the belt supporting plate 402 is arranged between the guide shaft 410 and the drive shaft 409, the baffle plate 407 is arranged at the drive shaft 409 and the guide shaft 410, and the adjustment screw 411 is arranged on the baffle plate. At the plate 407 , by adjusting the adjusting screw 411 , the distance between the guide shaft 410 and the drive shaft 409 can be adjusted, thereby adjusting the tension of the belt 01 . The fixed angle iron 412 is mounted on the support leg 406 . The fixed angle iron 412 plays the role of fixing the supporting leg 406 and prolongs the service life of the supporting leg 406 .
以上所述的本实用新型实施方式,并不构成对本实用新型保护范围的限定,任何在本实用新型的精神和原则之内所作的修改、等同替换和改进等,均应包含在本实用新型的权利要求保护范围之内。The above-mentioned embodiments of the utility model do not constitute a limitation to the scope of protection of the utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the scope of the utility model. within the scope of the claims.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105923417A (en) * | 2016-06-16 | 2016-09-07 | 安徽新华学院 | Mechanical device for automatically loading and unloading goods for box type truck |
CN109733910A (en) * | 2019-01-17 | 2019-05-10 | 嘉兴学院 | A modularized material box intelligent loading and unloading test bench and method |
WO2019213904A1 (en) * | 2018-05-10 | 2019-11-14 | 深圳蓝胖子机器人有限公司 | Cargo loading and unloading vehicle and cargo transfer system |
CN113028701A (en) * | 2021-02-26 | 2021-06-25 | 罗彦 | Integrated explosion-proof refrigerated container |
-
2016
- 2016-06-16 CN CN201620606617.2U patent/CN205708955U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105923417A (en) * | 2016-06-16 | 2016-09-07 | 安徽新华学院 | Mechanical device for automatically loading and unloading goods for box type truck |
WO2019213904A1 (en) * | 2018-05-10 | 2019-11-14 | 深圳蓝胖子机器人有限公司 | Cargo loading and unloading vehicle and cargo transfer system |
CN109733910A (en) * | 2019-01-17 | 2019-05-10 | 嘉兴学院 | A modularized material box intelligent loading and unloading test bench and method |
CN113028701A (en) * | 2021-02-26 | 2021-06-25 | 罗彦 | Integrated explosion-proof refrigerated container |
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