CN205689636U - Micro Magnetic Powder Clutch - Google Patents
Micro Magnetic Powder Clutch Download PDFInfo
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- CN205689636U CN205689636U CN201620481529.4U CN201620481529U CN205689636U CN 205689636 U CN205689636 U CN 205689636U CN 201620481529 U CN201620481529 U CN 201620481529U CN 205689636 U CN205689636 U CN 205689636U
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Abstract
Description
技术领域technical field
本实用新型涉及离合器领域,尤其涉及一种微型磁粉离合器。The utility model relates to the field of clutches, in particular to a miniature magnetic powder clutch.
背景技术Background technique
微型磁粉离合器是根据电磁原理和利用磁粉传递转矩的离合装置,具有响应速度快、无污染、无噪音、无冲击振动、节能等优点,广泛应用于印刷、包装、造纸及纺织等领域,但现有技术中微型磁粉离合器的主动构件在转动的时候,油封随着长时间使用、摩擦进而间隙变大,容易出现漏磁粉而导致轴承卡死现象,从而影响微型磁粉离合器的使用寿命。The miniature magnetic powder clutch is a clutch device based on electromagnetic principles and using magnetic powder to transmit torque. It has the advantages of fast response, no pollution, no noise, no shock vibration, and energy saving. It is widely used in printing, packaging, papermaking, and textile fields. In the prior art, when the active component of the miniature magnetic powder clutch is rotating, the gap of the oil seal becomes larger with long-term use and friction, which is prone to magnetic powder leakage and causes the bearing to be stuck, thereby affecting the service life of the miniature magnetic powder clutch.
发明内容Contents of the invention
本实用新型针对现有技术存在的上述不足,提供一种张力更强、不易漏磁粉的微型磁粉离合器。The utility model aims at the above-mentioned deficiencies in the prior art, and provides a miniature magnetic powder clutch with stronger tension and less leakage of magnetic powder.
本实用新型的目的是通过以下技术方案来实现:The purpose of this utility model is to realize through the following technical solutions:
一种微型磁粉离合器,包括转筒、转筒挡圈、离合转子轴、离合转子、转筒压盖、左线圈座、胶线头、塑胶线圈模、右线圈座、铜线圈、转子两端挡圈、转筒压盖挡圈,所述转筒压盖连接转筒右端,所述转筒内部具有离合转子轴,所述转筒内部侧壁连接转筒挡圈,所述转筒挡圈右侧连接离合转子,所述转筒压盖左端具有转筒压盖挡圈,所述转筒压盖挡圈连接离合转子右端,所述离合转子两端端面具有转子挡圈,所述转筒挡圈、转子两端挡圈、转筒压盖挡圈由不导磁的金属材料冲压成型加装上去或者一体加工成型,所述离合转子圆周面上具有周向凹槽,所述转筒挡圈、转筒压盖挡圈、转子挡圈、转子的周向凹槽构成的磁隙空间,所述磁隙空间内部具有磁粉。A miniature magnetic powder clutch, including a rotating cylinder, a rotating cylinder retaining ring, a clutch rotor shaft, a clutch rotor, a rotating cylinder gland, a left coil seat, a glue thread head, a plastic coil mold, a right coil seat, a copper coil, and retaining rings at both ends of the rotor . Revolving cylinder gland retaining ring, the revolving cylinder gland is connected to the right end of the revolving cylinder, the interior of the revolving cylinder has a clutch rotor shaft, the internal side wall of the revolving cylinder is connected to the revolving cylinder retaining ring, and the right side of the revolving cylinder retaining ring Connect the clutch rotor, the left end of the drum gland has a drum gland retaining ring, the drum gland retaining ring is connected to the right end of the clutch rotor, the two ends of the clutch rotor have rotor retaining rings, and the rotating drum retaining ring , The retaining ring at both ends of the rotor and the retaining ring of the drum gland are stamped and added by non-magnetic metal materials or processed integrally. The circumferential surface of the clutch rotor has a circumferential groove. A magnetic gap space formed by the gland retaining ring, the rotor retaining ring and the circumferential groove of the rotor, the magnetic powder is inside the magnetic gap space.
所述转筒左端外侧通过左外轴承连接左线圈座内侧,所述转筒压盖外侧通过右外轴承连接右线圈座右端内侧,所述转筒压盖上部具有右上外卡簧,所述右上外卡簧连接右外轴承侧壁,所述右线圈座连接左线圈座,所述右线圈座、左线圈座具有止口位,所述止口位连接转环,所述左线圈座下部具有胶线头,所述左线圈座内部和右线圈座外部形成环形凹槽,所述环形凹槽内部具有塑胶线圈模,所述塑胶线圈模内部具有铜线圈,所述铜线圈的导线穿过胶线头。The outer side of the left end of the drum is connected to the inner side of the left coil seat through the left outer bearing, and the outer side of the drum gland is connected to the inner side of the right end of the right coil seat through the right outer bearing. The outer circlip is connected to the right outer bearing side wall, the right coil seat is connected to the left coil seat, the right coil seat and the left coil seat have notch positions, the notch positions are connected to the swivel, and the left coil seat has a bottom The glue wire head, the inside of the left coil seat and the outside of the right coil seat form an annular groove, the inside of the ring groove has a plastic coil mold, and the inside of the plastic coil mold has a copper coil, and the wire of the copper coil passes through the glue wire head .
所述转筒左侧具有左油封,所述左油封连接左内轴承,所述左内轴承连接左外卡簧,所述转筒压盖右侧具有右油封,所述右油封连接右内轴承,所述右内轴承连接右外卡簧,所述离合转子轴依次穿过左外卡簧、左内轴承、左油封、转筒、离合转子、转筒压盖、右油封、右内轴承、右外卡簧,所述离合转子轴材质为不锈钢制成,所述离合转子轴前端具有铣方。There is a left oil seal on the left side of the drum, the left oil seal is connected to the left inner bearing, and the left inner bearing is connected to the left outer circlip, and the right side of the drum gland is provided with a right oil seal, and the right oil seal is connected to the right inner bearing , the right inner bearing is connected to the right outer circlip, and the clutch rotor shaft passes through the left outer circlip, left inner bearing, left oil seal, drum, clutch rotor, drum gland, right oil seal, right inner bearing, Right outer circlip, the material of the clutch rotor shaft is made of stainless steel, and the front end of the clutch rotor shaft has a milling square.
有益效果:Beneficial effect:
转筒压盖连接转筒右端,转筒和转筒压盖压紧后组合成一体,所述转筒内部具有离合转子轴,所述转筒内部侧壁连接转筒挡圈,转筒挡圈由不导磁的金属材料冲压成型后加装在转筒上,所述转筒挡圈右侧连接离合转子,所述转筒压盖左端具有转筒压盖挡圈,所述转筒压盖挡圈连接离合转子右端,所述离合转子两端端面具有转子挡圈,所述转筒挡圈、转子两端挡圈、转筒压盖挡圈由不导磁的金属材料冲压成型加装上去或者一体加工成型,所述离合转子圆周面上具有周向凹槽,所述转筒挡圈、转筒压盖挡圈、转子挡圈、转子的周向凹槽构成的磁隙空间,所述磁隙空间内部具有磁粉。这种磁隙空间内的磁粉,在转筒挡圈、转筒压盖挡圈、转子挡圈相互配合遮挡下,挡住磁粉,使得磁粉不易漏到油封处,可有效降低产品在运转中的故障率,提高产品的使用寿命。转筒左端外侧通过左外轴承连接左线圈座内侧,所述转筒压盖外侧通过右外轴承连接右线圈座右端内侧,所述左线圈座内部和右线圈座外部形成环形凹槽,所述环形凹槽内部具有塑胶线圈模,所述塑胶线圈模内部具有铜线圈,铜线圈采用漆包铜线周向缠绕在塑胶线圈模上,所述铜线圈的导线穿过胶线头。离合转子轴依次穿过左外卡簧、左内轴承、左油封、转筒、离合转子、转筒压盖、右油封、右内轴承、右外卡簧,这种微型磁粉离合器不易漏粉,其使用寿命和稳定性都优于现有的技术,使用寿命比现行的微型磁粉离合器高出12至18个月。The drum gland is connected to the right end of the drum, and the drum and the drum gland are combined into one body after being pressed tightly. The inside of the drum has a clutch rotor shaft, and the inner side wall of the drum is connected to the drum retaining ring. It is stamped and formed from a non-magnetic metal material and installed on the drum. The right side of the drum retaining ring is connected to the clutch rotor. The left end of the drum gland has a drum gland retaining ring. The drum gland The retaining ring is connected to the right end of the clutch rotor, and the two ends of the clutch rotor have rotor retaining rings, and the drum retaining ring, the rotor retaining ring at both ends, and the drum gland retaining ring are stamped and formed by non-magnetic metal materials. Or integrally processed and formed, there is a circumferential groove on the circumferential surface of the clutch rotor, the magnetic gap space formed by the drum retaining ring, the drum gland retaining ring, the rotor retaining ring, and the circumferential groove of the rotor, the inside of the magnetic gap space With magnetic powder. The magnetic powder in this magnetic gap space is blocked by the mutual cooperation of the drum retaining ring, drum gland retaining ring and rotor retaining ring, so that the magnetic powder is not easy to leak to the oil seal, which can effectively reduce the failure of the product during operation. rate and increase the service life of the product. The outer side of the left end of the drum is connected to the inner side of the left coil seat through the left outer bearing, and the outer side of the drum gland is connected to the inner side of the right end of the right coil seat through the right outer bearing. The inside of the left coil seat and the outside of the right coil seat form an annular groove. There is a plastic coil mold inside the annular groove, and there is a copper coil inside the plastic coil mold. The copper coil is wrapped around the plastic coil mold with an enamelled copper wire, and the wire of the copper coil passes through the glue wire head. The clutch rotor shaft passes through the left outer circlip, left inner bearing, left oil seal, drum, clutch rotor, drum gland, right oil seal, right inner bearing, and right outer circlip in turn. This kind of miniature magnetic powder clutch is not easy to leak powder, Its service life and stability are superior to existing technologies, and its service life is 12 to 18 months longer than the current miniature magnetic powder clutch.
附图说明Description of drawings
图1为本实用新型所述的微型磁粉离合器结构示意图。Fig. 1 is a structural schematic diagram of the miniature magnetic powder clutch described in the utility model.
图2为本实用新型所述的微型磁粉离合器分解结构示意图。Fig. 2 is a schematic diagram of the disassembled structure of the miniature magnetic powder clutch described in the present invention.
图3为本实用新型所述的转筒剖面结构示意图。Fig. 3 is a schematic diagram of the cross-sectional structure of the rotary drum described in the present invention.
图4为本实用新型所述的转筒压盖剖面结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the drum gland described in the present invention.
图5为本实用新型所述的离合转子剖面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of the clutch rotor described in the present invention.
具体实施方式detailed description
一种微型磁粉离合器,包括转筒1、转筒挡圈2、离合转子轴3、离合转子7、转筒压盖8、左线圈座13、胶线头14、塑胶线圈模15、右线圈座16、铜线圈19、转子两端挡圈21、转筒压盖挡圈22,所述转筒压盖8连接转筒1右端,转筒1和转筒压盖8压紧后组合成一体,所述转筒1内部具有离合转子轴3,所述转筒1内部侧壁连接转筒挡圈2,转筒挡圈2由不导磁的金属材料冲压成型后加装在转筒1上,所述转筒挡圈2右侧连接离合转子7,所述转筒压盖8左端具有转筒压盖挡圈22,所述转筒压盖挡圈22连接离合转子7右端,所述离合转子7两端端面具有转子挡圈21,所述转筒挡圈、转子两端挡圈、转筒压盖挡圈由不导磁的金属材料冲压成型加装上去或者一体加工成型,所述离合转子7圆周面上具有周向凹槽,所述转筒挡圈2、转筒压盖挡圈22、转子挡圈21、转子的周向凹槽构成的磁隙空间,所述磁隙空间内部具有磁粉。这种磁隙空间内的磁粉,在转筒挡圈2、转筒压盖挡圈22、转子挡圈21相互配合遮挡下,挡住磁粉,使得磁粉不易漏到油封处,可有效降低产品在运转中的故障率,提高产品的使用寿命。A miniature magnetic powder clutch, including a rotating cylinder 1, a rotating cylinder retaining ring 2, a clutch rotor shaft 3, a clutch rotor 7, a rotating cylinder gland 8, a left coil seat 13, a glue thread head 14, a plastic coil mold 15, and a right coil seat 16 , copper coil 19, retaining rings 21 at both ends of the rotor, and retaining ring 22 for the drum gland, the drum gland 8 is connected to the right end of the drum 1, and the drum 1 and the drum gland 8 are compressed and combined into one, so The drum 1 has a clutch rotor shaft 3 inside, and the inner side wall of the drum 1 is connected to the drum retaining ring 2, and the rotating drum retaining ring 2 is stamped and formed by a non-magnetic metal material and then installed on the drum 1. The right side of the drum retaining ring 2 is connected to the clutch rotor 7, and the left end of the drum gland 8 has a drum gland retaining ring 22, and the drum gland retaining ring 22 is connected to the right end of the clutch rotor 7, and the clutch rotor 7 There are rotor retaining rings 21 on both end faces. The drum retaining ring, the rotor retaining rings at both ends, and the drum gland retaining ring are stamped and added by non-magnetic metal materials or processed integrally. The clutch rotor 7 There are circumferential grooves on the circumferential surface, and the magnetic gap space formed by the rotor retaining ring 2 , the rotor gland retaining ring 22 , the rotor retaining ring 21 and the circumferential grooves of the rotor has magnetic powder inside the magnetic gap space. The magnetic powder in this magnetic gap space is blocked by the mutual cooperation of the drum retaining ring 2, the drum gland retaining ring 22, and the rotor retaining ring 21, so that the magnetic powder is not easy to leak to the oil seal, which can effectively reduce the product’s running time. The failure rate in the middle increases the service life of the product.
所述转筒1左端外侧通过左外轴承12连接左线圈座13内侧,所述转筒压盖8外侧通过右外轴承17连接右线圈座16右端内侧,所述转筒压盖8上部具有右上外卡簧18,所述右上外卡簧18连接右外轴承17侧壁,所述右线圈座16连接左线圈座13,所述右线圈座16、左线圈座13具有止口位,所述转筒1圆周面上设有张力槽23,所述左线圈座13下部具有胶线头14,所述左线圈座13内部和右线圈座16外部形成环形凹槽,所述环形凹槽内部具有塑胶线圈模15,所述塑胶线圈模15内部具有铜线圈19,铜线圈采用漆包铜线周向缠绕在塑胶线圈模上,所述铜线圈19的导线穿过胶线头14。The outer side of the left end of the drum 1 is connected to the inner side of the left coil seat 13 through the left outer bearing 12, the outer side of the drum gland 8 is connected to the inner side of the right end of the right coil seat 16 through the right outer bearing 17, and the upper part of the drum gland 8 has an upper right Outer circlip 18, the upper right outer circlip 18 is connected to the side wall of the right outer bearing 17, and the right coil seat 16 is connected to the left coil seat 13, and the right coil seat 16 and the left coil seat 13 have notch positions, and the A tension groove 23 is provided on the circumferential surface of the drum 1, the bottom of the left coil seat 13 has a glue thread head 14, the inside of the left coil seat 13 and the outside of the right coil seat 16 form an annular groove, and the inside of the annular groove has a plastic The coil mold 15 has a copper coil 19 inside the plastic coil mold 15, and the copper coil adopts an enamelled copper wire to wrap circumferentially on the plastic coil mold, and the wire of the copper coil 19 passes through the glue wire head 14.
所述转筒1左侧具有左油封4,所述左油封4连接左内轴承5,所述左内轴承5连接左外卡簧6,所述转筒压盖8右侧具有右油封9,所述右油封9连接右内轴承10,所述右内轴承10连接右外卡簧11,所述离合转子轴3依次穿过左外卡簧6、左内轴承5、左油封4、转筒1、离合转子7、转筒压盖8、右油封9、右内轴承10、右外卡簧11,所述离合转子轴3由材质为304牌号的不锈钢制成,所述离合转子轴3前端具有铣方20。这种微型磁粉离合器不易漏粉,其使用寿命和稳定性都优于现有的技术,使用寿命比现行的微型磁粉离合器高出12个月至18个月。There is a left oil seal 4 on the left side of the drum 1, the left oil seal 4 is connected to the left inner bearing 5, the left inner bearing 5 is connected to the left outer circlip 6, and the right side of the drum gland 8 is provided with a right oil seal 9, The right oil seal 9 is connected to the right inner bearing 10, and the right inner bearing 10 is connected to the right outer circlip 11, and the clutch rotor shaft 3 passes through the left outer circlip 6, the left inner bearing 5, the left oil seal 4, and the drum in turn. 1. Clutch rotor 7, drum gland 8, right oil seal 9, right inner bearing 10, right outer circlip 11, the clutch rotor shaft 3 is made of 304 grade stainless steel, the front end of the clutch rotor shaft 3 With square 20 milling. The miniature magnetic powder clutch is not easy to leak powder, and its service life and stability are better than the existing technology, and the service life is 12 to 18 months longer than the current miniature magnetic powder clutch.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107246447A (en) * | 2017-08-16 | 2017-10-13 | 东莞市严新机电有限公司 | The magnetic control brake and method of work of Spinning |
CN110081091A (en) * | 2019-05-17 | 2019-08-02 | 南通宏大机电制造有限公司 | A kind of magnetic powder cluth |
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2016
- 2016-05-25 CN CN201620481529.4U patent/CN205689636U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107246447A (en) * | 2017-08-16 | 2017-10-13 | 东莞市严新机电有限公司 | The magnetic control brake and method of work of Spinning |
CN107246447B (en) * | 2017-08-16 | 2020-03-31 | 东莞市严新机电有限公司 | Magnetic control brake of spinning and working method |
CN110081091A (en) * | 2019-05-17 | 2019-08-02 | 南通宏大机电制造有限公司 | A kind of magnetic powder cluth |
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