CN205684031U - A kind of chemical reaction kettle - Google Patents
A kind of chemical reaction kettle Download PDFInfo
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- CN205684031U CN205684031U CN201620696331.8U CN201620696331U CN205684031U CN 205684031 U CN205684031 U CN 205684031U CN 201620696331 U CN201620696331 U CN 201620696331U CN 205684031 U CN205684031 U CN 205684031U
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- kettle body
- motor
- plc controller
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- steam heating
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000002347 injection Methods 0.000 claims abstract description 13
- 239000007924 injection Substances 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 4
- 230000004044 response Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
本实用新型公开了一种化学反应釜。它包括釜体、夹套、电机、搅拌轴、搅拌叶片、进料口、注水口、蒸汽加热装置、温度传感器、水淋装置、料位感应器、PLC控制器和上位机,釜体外部设置有夹套,釜体顶部中心设置有电机,电机与搅拌轴相连,搅拌轴上设置有搅拌叶片,釜体内设置有温度传感器、料位感应器,釜体上部还设置有进料口、注水口,夹套侧壁设置有蒸汽加热装置和冷水控温装置,釜体外部还设置有水淋装置,电机、进料口和注水口的阀门、蒸汽加热装置、温度传感器、水淋装置、料位感应器均与PLC控制器相连,PLC控制器和上位机相连。本实用新型能够降低劳动强度,改善工作环境,提高了生产安全性,实用性强。
The utility model discloses a chemical reaction kettle. It includes kettle body, jacket, motor, stirring shaft, stirring blade, feed inlet, water injection port, steam heating device, temperature sensor, water shower device, material level sensor, PLC controller and upper computer, and external settings of kettle body There is a jacket, a motor is installed in the center of the top of the kettle body, the motor is connected to the stirring shaft, the stirring shaft is equipped with stirring blades, the temperature sensor and the material level sensor are installed in the kettle body, and the upper part of the kettle body is also equipped with a feed port and a water injection port. , the side wall of the jacket is equipped with a steam heating device and a cold water temperature control device, and a water shower device is installed outside the kettle body, a motor, a valve for the feed port and a water injection port, a steam heating device, a temperature sensor, a water shower device, and a material level The sensors are all connected with the PLC controller, and the PLC controller is connected with the upper computer. The utility model can reduce labor intensity, improve working environment, improve production safety, and has strong practicability.
Description
技术领域technical field
本实用新型涉及反应釜技术领域,具体涉及一种化学反应釜。The utility model relates to the technical field of reaction kettles, in particular to a chemical reaction kettle.
背景技术Background technique
化学反应釜在化工生产过程中的应用比较普遍,其操作过程中影响产品质量的关键是反应釜内的温度的控制精度,由于对象的特性复杂,使用传统的控制方法很难满足产品质量对温度指标的要求,因此,很多生产厂,特别是私营企业依然采用手工操作,导致工人劳动强度大,工作环境差,反应釜的温度波动大,产品的质量和产量始终运行在较低的水平上。因此很有必要设计一种化学反应釜。Chemical reactors are widely used in chemical production processes. The key to product quality during operation is the control accuracy of the temperature in the reactor. Due to the complex characteristics of the object, it is difficult to meet the requirements of product quality on temperature by using traditional control methods. Therefore, many production plants, especially private enterprises, still use manual operations, resulting in high labor intensity, poor working environment, large temperature fluctuations in reactors, and low product quality and output. Therefore be necessary to design a kind of chemical reactor.
实用新型内容Utility model content
为解决上述问题,本实用新型提供了一种化学反应釜,克服了人工手动操作判断误差大,反应不及时、操作失误等因素造成的对产品质量的影响,还能克服人之外的干扰因素的影响,并能够降低劳动强度,改善工作环境,提高了生产安全性,实用性强。In order to solve the above problems, the utility model provides a chemical reaction kettle, which overcomes the impact on product quality caused by factors such as large judgment errors of manual operation, untimely response, and operational errors, and can also overcome interference factors other than humans. It can reduce labor intensity, improve working environment, improve production safety, and has strong practicability.
为实现上述目的,本实用新型采取的技术方案为:一种化学反应釜,包括釜体、夹套、电机、搅拌轴、搅拌叶片、进料口、注水口、蒸汽加热装置、温度传感器、水淋装置、料位感应器、PLC控制器和上位机,釜体外部设置有夹套,釜体顶部中心设置有电机,电机与搅拌轴相连,搅拌轴上设置有搅拌叶片,釜体内设置有温度传感器、料位感应器,釜体上部还设置有进料口、注水口,夹套侧壁设置有蒸汽加热装置和冷水控温装置,釜体外部还设置有水淋装置,电机、进料口和注水口的阀门、蒸汽加热装置、温度传感器、水淋装置、料位感应器均与PLC控制器相连,PLC控制器和上位机相连。In order to achieve the above purpose, the technical solution adopted by the utility model is: a chemical reaction kettle, including a kettle body, a jacket, a motor, a stirring shaft, a stirring blade, a feeding port, a water injection port, a steam heating device, a temperature sensor, a water Shower device, material level sensor, PLC controller and upper computer, jacket is set outside the kettle body, motor is installed at the center of the top of the kettle body, the motor is connected to the stirring shaft, stirring blades are set on the stirring shaft, and the temperature is set in the kettle body. sensor, material level sensor, the upper part of the kettle body is also equipped with a feed port and a water injection port, the side wall of the jacket is provided with a steam heating device and a cold water temperature control device, and a water shower device is installed outside the kettle body, the motor, the feed port The valve of the water injection port, the steam heating device, the temperature sensor, the water shower device and the material level sensor are all connected with the PLC controller, and the PLC controller is connected with the upper computer.
作为优选,所述的釜体底部还设置有出料口和出水口。As a preference, the bottom of the kettle body is also provided with a material outlet and a water outlet.
作为优选,所述的PLC控制器还与超温报警器相连。Preferably, the PLC controller is also connected with an over-temperature alarm.
本实用新型具有以下有益效果:克服了人工手动操作判断误差大,反应不及时、操作失误等因素造成的对产品质量的影响,还能克服人之外的干扰因素的影响,并能够降低劳动强度,改善工作环境,提高了生产安全性,实用性强。The utility model has the following beneficial effects: it overcomes the impact on product quality caused by factors such as large judgment errors of manual operation, untimely response, and operational errors, and can also overcome the impact of interference factors other than humans, and can reduce labor intensity. , Improve the working environment, improve production safety, and strong practicability.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式detailed description
为了使本实用新型的目的及优点更加清楚明白,以下结合实施例对本实用新型进行进一步 详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1所示,本实用新型实施例提供了一种化学反应釜,包括釜体1、夹套2、电机3、搅拌轴4、搅拌叶片5、进料口6、注水口7、蒸汽加热装置8、温度传感器9、水淋装置10、料位感应器11、PLC控制器12和上位机13,釜体1外部设置有夹套2,釜体1顶部中心设置有电机3,电机3与搅拌轴4相连,搅拌轴4上设置有搅拌叶片5,釜体1内设置有温度传感器9、料位感应器11,釜体1上部还设置有进料口6、注水口7,夹套2侧壁设置有蒸汽加热装置8和冷水控温装置,釜体1外部还设置有水淋装置10,电机3、进料口6和注水口7的阀门、蒸汽加热装置8、温度传感器9、水淋装置10、料位感应器11均与PLC控制器12相连,PLC控制器12和上位机13相连。As shown in Figure 1, the utility model embodiment provides a chemical reaction kettle, including kettle body 1, jacket 2, motor 3, stirring shaft 4, stirring blade 5, feeding port 6, water injection port 7, steam heating Device 8, temperature sensor 9, water shower device 10, material level sensor 11, PLC controller 12 and host computer 13, a jacket 2 is arranged outside the kettle body 1, a motor 3 is arranged at the center of the top of the kettle body 1, and the motor 3 and The stirring shaft 4 is connected, the stirring shaft 4 is provided with the stirring blade 5, the temperature sensor 9 and the material level sensor 11 are arranged in the kettle body 1, and the feeding port 6, the water injection port 7 and the jacket 2 are arranged on the upper part of the kettle body 1 The side wall is provided with a steam heating device 8 and a cold water temperature control device, and the outside of the kettle body 1 is also provided with a water shower device 10, a motor 3, valves for the feed port 6 and the water injection port 7, a steam heating device 8, a temperature sensor 9, water The shower device 10 and the material level sensor 11 are all connected to a PLC controller 12, and the PLC controller 12 is connected to a host computer 13.
值得注意的是,所述的釜体1底部还设置有出料口和出水口。It should be noted that the bottom of the kettle body 1 is also provided with a material outlet and a water outlet.
此外,所述的PLC控制器12还与超温报警器相连。In addition, the PLC controller 12 is also connected with an over-temperature alarm.
本具体实施方式通过PLC控制釜体的进料、电机搅拌、蒸汽加热、冷水控温、紧急注水和釜外水淋等,按照化学工艺要求,构成开环断续和闭环恒温控制,并具有历史数据记录、超温报警和紧急事故联锁停车等功能;物料称重、加料、搅拌、放料、排水、热蒸汽的开关等断续动作主要由PLC来完成,由上位机输出控制算法来实现温度的恒值调节,并从上位机对从原料加入到产品的输出的整个过程进行操作、控制和监视。自动化程度高,操作方便可靠,省时省力。克服了人工手动操作判断误差大,反应不及时、操作失误等因素造成的对产品质量的影响,还能克服人之外的干扰因素的影响,并能够降低劳动强度,改善工作环境,提高了生产安全性,实用性强。This specific embodiment controls the feeding of the kettle body, motor stirring, steam heating, cold water temperature control, emergency water injection and water shower outside the kettle through PLC, and constitutes open-loop intermittent and closed-loop constant temperature control according to chemical process requirements, and has a history Functions such as data recording, over-temperature alarm and emergency interlock parking; intermittent actions such as material weighing, feeding, stirring, discharging, drainage, and hot steam switching are mainly completed by PLC, and realized by the output control algorithm of the host computer Constant temperature adjustment, and the operation, control and monitoring of the entire process from raw material addition to product output from the host computer. High degree of automation, convenient and reliable operation, saving time and effort. It overcomes the impact on product quality caused by factors such as large errors in manual operation, untimely response, and operational errors. It can also overcome the impact of interference factors other than humans, and can reduce labor intensity, improve the working environment, and increase production. Safe and practical.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present utility model.
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CN201620696331.8U CN205684031U (en) | 2016-06-27 | 2016-06-27 | A kind of chemical reaction kettle |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106669578A (en) * | 2017-02-10 | 2017-05-17 | 江苏信息职业技术学院 | Automatic reaction kettle convenient for automatic feeding |
CN117299061A (en) * | 2023-11-28 | 2023-12-29 | 泰兴金江化学工业有限公司 | Industrial co-production device for ethyl acetate and n-propyl acetate |
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2016
- 2016-06-27 CN CN201620696331.8U patent/CN205684031U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106669578A (en) * | 2017-02-10 | 2017-05-17 | 江苏信息职业技术学院 | Automatic reaction kettle convenient for automatic feeding |
CN117299061A (en) * | 2023-11-28 | 2023-12-29 | 泰兴金江化学工业有限公司 | Industrial co-production device for ethyl acetate and n-propyl acetate |
CN117299061B (en) * | 2023-11-28 | 2024-02-20 | 泰兴金江化学工业有限公司 | Industrial co-production device for ethyl acetate and n-propyl acetate |
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Granted publication date: 20161116 Termination date: 20170627 |