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CN205680702U - A kind of integration packaging long afterglow LED luminescence chip - Google Patents

A kind of integration packaging long afterglow LED luminescence chip Download PDF

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Publication number
CN205680702U
CN205680702U CN201620517604.8U CN201620517604U CN205680702U CN 205680702 U CN205680702 U CN 205680702U CN 201620517604 U CN201620517604 U CN 201620517604U CN 205680702 U CN205680702 U CN 205680702U
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China
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layer
led
long
led wafer
base plate
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Expired - Fee Related
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CN201620517604.8U
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Chinese (zh)
Inventor
方显峰
徐林元
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Zhejiang Minghui Luminescence Technology Co Ltd
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Zhejiang Minghui Luminescence Technology Co Ltd
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Priority to CN201620517604.8U priority Critical patent/CN205680702U/en
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Abstract

Integration packaging long afterglow LED luminescence chip, it is characterised in that include circuit base plate layer (1), LED wafer layer (2), long-persistence luminous layer (5), fence (6);Circuit base plate layer (1) is arranged above with one or more LED wafer layers (2), circuit base plate layer (1) periphery of LED wafer layer (2) surrounding is arranged above with fence (6), and the LED wafer layer (2) in fence (6) is arranged above with long-persistence luminous layer (5).Described a kind of integration packaging long afterglow LED luminescence chip, comprises the following steps: expand crystalline substance, die bond, bonding wire, it is characterised in that also include the long-persistence luminous layer of the cast (5) after fixing and pour into a mould LED fluorescent glue layer (4).The characteristics of luminescence of the existing common LED of this utility model has again Characteristics of Long Luminosity, light-emitting area integration packaging big, low cost long afterglow LED luminescence chip.

Description

A kind of integration packaging long afterglow LED luminescence chip
Technical field
This utility model belongs to LED luminescence chip field, is specifically related to a kind of integration packaging long afterglow LED luminescence chip.
Background technology
Many performances such as LED product has long working life, and power consumption low-light level is high, are the most significantly used in various illumination and show The field such as show.Seek the device with long-life function that more economizes on electricity, be the mission of luminous industry, especially reducing greenhouse emissions And under the main trend of low-carbon (LC) concept.But, in some applications, it is often necessary to the long luminescent device of some low-light levels, Such as the traffic mark in road markings, tunnel, outdoor billboard etc..Thus have people expect utilizing the characteristic of long-afterglow material with The product that LED junction closes, Chinese patent publication No. CN101140971 discloses a kind of LED single vertical encapsulation (lamp) and pushes up The method of end parcel long after glow luminous material manufactures long afterglow LED;Same Chinese Patent Application No. 201410096331.X is public A kind of similar surfaces of cloth attachment (SMD) method is above single LEDs or side is equipped with long-afterglow material.These way operations Difficult control, later stage installation cost is high, and particularly large area long-afterglow luminescent panel cost of manufacture is high, and later stage goods manufacturing process is numerous Trivial, integrated cost is high.Long-persistence luminous part is uneven.The most commercially it is difficult to obtain actual application.
Utility model content
The technical problems to be solved in the utility model is to provide the characteristics of luminescence of a kind of existing common LED and has again long afterglow The characteristics of luminescence, light-emitting area are big, luminous uniform, the integration packaging long afterglow LED luminescence chip of post-production low cost.
The technical solution of the utility model is:
A kind of integration packaging long afterglow LED luminescence chip, it is characterised in that include circuit base plate layer (1), LED wafer layer (2), long-persistence luminous layer (5), fence (6);Circuit base plate layer (1) is arranged above with one or more LED wafer layers (2), Circuit base plate layer (1) periphery of LED wafer layer (2) surrounding is arranged above with fence (6), on the LED wafer layer (2) in fence (6) Face is provided with long-persistence luminous layer (5).
Further, it is provided with optical functional layer (3) between long-persistence luminous layer (5) two adjacent LED wafer layer (2) below Or LED fluorescent glue layer (4), or, long-persistence luminous layer (5) is arranged below LED fluorescent glue layer (4), under LED fluorescent glue layer (4) It is provided with optical functional layer (3) between two adjacent LED wafer layer (2) in face.
Further, LED wafer layer (2) is:
On the substrate of the direct paster of multiple LED wafer online roadbed flaggy;Can install as required circle, square or Other shaped formation;LED wafer is by bonding line and the connection on circuit base plate.LED wafer selects the indigo plant that wavelength is shorter The wafer of light, purple light or ultraviolet light.
Optical functional layer (3):
The Coating Materials that this layer of employing has excellent reflective function is made.This layer i.e. can be designed to sky as required The bowl-shape dead ahead that reflexed to by light-ray condensing in chamber, improves the brightness of dead ahead;Can also directly be completely spread out, so that front reaches Maximum luminous visible angle.This layer is not the most essential.
Long-persistence luminous layer (5):
Long-persistence luminous layer plays the effect of LED wafer power-off follow-up supervention light.Swash when LED wafer luminescence when simultaneously Sending out long-afterglow material, the long after glow luminous material using different-grain diameter is mutually mixing cured with transparent resin, or, use different-grain diameter Long after glow luminous material, transparent resin mutually mixing cured with anaclasis medium, the selection of anaclasis medium: preferably anaclasis is situated between Matter is quartz particles that the good printing opacity of refractive transmission performance is good or the good glass particle of the good printing opacity of refractive transmission performance, it is therefore intended that shape Become microchannel beneficially long after glow luminous material fully excites the derivation with light.By control long-persistence luminous layer thickness and The size of luminescent material controls the luminosity after LED penetrates long-persistence luminous layer.
By long after glow luminous material and resin according to being cast in after certain ratio mix homogeneously on LED fluorescent glue layer (4), Can also cast directly on optical functional layer (3) and LED wafer layer (2).
Above-mentioned a kind of integration packaging long afterglow LED luminescence chip comprises the following steps: expanding crystalline substance, die bond, bonding wire, its feature exists In, also include the long-persistence luminous layer of the cast (5) after fixing and pour into a mould LED fluorescent glue layer (4);Described fixing refer to optics Functional layer (3), uses glue to be fixed between circuit base plate layer (1) wafer (2) by optical functional layer (3);
The long-persistence luminous layer of described cast (5) is:
A, the selection of long-afterglow material: the strontium aluminate long-afterglow luminescent materials that prioritizing selection luminescent properties is high;As required Selecting glow color is yellowish green or bluish-green luminescent material.
B, the selection of glue: glue needs to select that transparency percent of pass high, light is high, contractility is little, good weatherability, water-fast Good, the color inhibition of property, liquid resin;Resin can be one-component can also be many components.Such as: organosilicon, PU type, acrylic acid The various resins such as type, epoxy type, unsaturated-resin.
C, the selection of anaclasis medium: preferably anaclasis medium is the quartz particles or folding that the good printing opacity of refractive transmission performance is good Penetrate the glass particle that the good printing opacity of transmission performance is good, it is therefore intended that form fully exciting of microchannel beneficially long after glow luminous material Derivation with light.
The long-afterglow material that will choose: transparent resin: refractive medium is according to the ratio that mass ratio is 1:0.2~8:0~0.3 Pour into a mould after example mixing.Additionally can add the examinations such as appropriate levelling agent, defoamer, fire retardant, age resister according to actual needs One or several of agent, thus improve the planarization of luminous body, or make luminous body goods have certain anti-flammability, anti-ageing The property changed.
The long afterglow integration packaging LED chip using this utility model to make has the advantage that
The characteristics of luminescence of existing common LED has again Characteristics of Long Luminosity, controls existing power saving function by circuit, again The dazzle sense when being interrupted luminous can be reduced.
The long afterglow LED luminescence chip of integration mode encapsulation, can make large-area long afterglow LED luminescence chip, energy Enough degree that is stimulated improving long-afterglow material the most to greatest extent, it is high, luminous that whole long afterglow partially-excited sends out luminosity rear Uniformly.
It is suitable for mass, modularized production, the welding in later stage and the encapsulation link of long-afterglow material are greatly reduced, thus Reduce the cost of manufacture of the finished product long persistence light-emitting lamp in later stage.
This integration packaging mode is directly or indirectly cast in LED wafer due to long afterglow layer, thus overall fastness with Sealing property is the best, and the service life therefore using the luminescent device of this utility model making is long, and application is broader.
Accompanying drawing explanation
Fig. 1 is the sectional structure schematic diagram that this utility model is created.
Detailed description of the invention
It is a kind of integration packaging long afterglow LED luminescence chip for the demand, such as our utility model of Fig. 1, its feature It is, including circuit base plate layer (1), LED wafer layer (2), optical functional layer (3), LED fluorescent glue layer (4), long-persistence luminous layer (5), fence (6);Circuit base plate layer (1) is arranged above with one or more LED wafer layers (2), LED wafer layer (2) surrounding Circuit base plate layer (1) periphery be arranged above with fence (6), the LED wafer layer (2) in fence (6) is arranged above with long-persistence luminous Layer (5).
It is provided with optical functional layer (3) between long-persistence luminous layer (5) two adjacent LED wafer layer (2) below or LED is glimmering Light glue-line (4), or, long-persistence luminous layer (5) is arranged below LED fluorescent glue layer (4), LED fluorescent glue layer (4) below two Optical functional layer (3) it is provided with between adjacent LED wafer layer (2).
Circuit base plate layer (1):
Circuit base plate layer mainly plays support and conducting function, and this layer mainly includes substrate layer and line layer.Base Plate can use the metal materials such as copper aluminum, it is possible to uses ceramic material.Substrate can be circular, square or other shape.Root Series, parallel or series connection and the pattern of parallel combination can be used according to the circuit needed on circuit base plate layer.
LED wafer layer (2):
On the substrate of the direct paster of multiple LED wafer online roadbed flaggy;Can install as required circle, square or Other shaped formation;LED wafer is by bonding line and the connection on circuit base plate.LED wafer selects the indigo plant that wavelength is shorter The wafer of light, purple light or ultraviolet light.
Optical functional layer (3):
Optical functional layer mainly plays the effect of reflection light.This layer uses the Coating Materials just having excellent reflective function It is made.This layer i.e. can be designed to the bowl-shape dead ahead that reflexed to by light-ray condensing of cavity as required, improves dead ahead Brightness;Can also directly be completely spread out, so that front reaches maximum luminous visible angle.This layer can have according to actual needs can Nothing.
LED fluorescent glue layer (4):
It is cast on optical functional layer and LED core lamella (2) after this layer of LED fluorescent powder using high-quality and glue mixing, LED fluorescent powder can be selected according to the needs of luminous wavelength, and fluorescent material and the matched proportion density of glue.This layer of basis It is actually needed not essential.
Long-persistence luminous layer (5):
Long-persistence luminous layer plays the effect of LED wafer power-off follow-up supervention light.Swash when LED wafer luminescence when simultaneously Sending out long-afterglow material, the long after glow luminous material using different-grain diameter is mutually mixing cured with transparent resin, or, use different-grain diameter Long after glow luminous material, transparent resin mutually mixing cured with anaclasis medium, the selection of anaclasis medium: preferably anaclasis is situated between Matter is quartz particles that the good printing opacity of refractive transmission performance is good or the good glass particle of the good printing opacity of refractive transmission performance, it is therefore intended that shape Become microchannel beneficially long after glow luminous material fully excites the derivation with light.
The size of thickness and luminescent material by controlling long-persistence luminous layer controls LED and penetrates long-persistence luminous Luminosity after Ceng.
According to light transmittance, luminosity, the needs of glow color, long after glow luminous material preferred luminosity high twilight sunset is good Aluminate or the long after glow luminous material of the material such as silicate.
Resin can select the material that the transparencys such as PU, PVC, epoxy, unsaturated-resin are high, weather resistance is good.
By long after glow luminous material and resin according to being cast in after certain ratio mix homogeneously on LED fluorescent glue layer (4), Can also cast directly on optical functional layer (3) and LED wafer layer (2).
Fence (6):
Use and can form good box dam shape, do not subside;With substrate be respectively provided with excellence the enclosure wall glue point of adhesive force Glue forms, and plays fence effect.
The manufacture method of a kind of integration packaging long afterglow LED luminescence chip comprises the following steps:
1 expands crystalline substance: the stacked wafers sorting bought is come, it is simple to next step die bond uses.
2 die bonds: wafer uses glue be fixed on circuit base plate layer (1), and short time baking allows glue curing.
3 bonding wires: the circuit of wafer with circuit base plate layer (1) is welded with by bonding line, and the test welding situation that is energized.
4 by optical functional layer (3), use glue optical functional layer (3) is fixed on circuit base plate layer (1) wafer (2) it Between.
5 cast LED fluorescent glue layer (4): be cast in optical function after the LED fluorescent powder of this layer of employing high-quality and glue mixing On layer and LED core lamella (2).
The 6 long-persistence luminous layer of cast (5):
The selection of A long-afterglow material: the strontium aluminate long-afterglow luminescent materials that prioritizing selection luminescent properties is high;Select as required Select
Glow color is yellowish green or bluish-green granularity luminescent material about 100~300 mesh.
The selection of B glue: glue needs to select that transparency percent of pass high, light is high, contractility is little, good weatherability, water-fast Good, the color inhibition of property, liquid resin;Resin can be one-component can also be many components.Such as: organosilicon, PU type, acrylic acid The various resins such as type, epoxy type, unsaturated-resin.
The selection of C anaclasis medium: preferably anaclasis medium is the quartz particles or folding that the good printing opacity of refractive transmission performance is good Penetrate the glass particle that the good printing opacity of transmission performance is good, it is therefore intended that form fully exciting of microchannel beneficially long after glow luminous material Derivation with light.
The long-afterglow material that will choose: transparent resin: refractive medium is according to the ratio that mass ratio is 1:0.2~8:0~0.3 Pour into a mould after example mixing.Additionally can add the examinations such as appropriate levelling agent, defoamer, fire retardant, age resister according to actual needs One or several of agent, thus improve the planarization of luminous body, or make luminous body goods have certain anti-flammability, anti-ageing The property changed.
7 is long roasting: allows glue curing.
Survey after 8: whether bright test energy is and electrical property is the most up to standard.
This utility model has the integration packaging LED luminescence chip of long afterglow performance, has phase when i.e. can be energized by LED Luminous to high brightness, utilize the light-decay characteristic of long-afterglow material to keep relatively low-brightness luminous after power-off simultaneously.
The long afterglow integration packaging LED chip that this utility model makes can be fabricated directly into various long-persistence luminous lamp Tool, is applied to need the place of emergency lighting or instruction, and after running into emergency power failure, what this product can also continue sends out Light, can play certain illumination and indicative function when having a power failure when.
Long afterglow integration packaging LED chip of the present utility model can also be used integrated mode, be fabricated to large-area Luminescent screen.For industries such as outdoor advertisings.
Owing to this utility model product has long afterglow function, between this utility model product and power supply, therefore add one The individual switch power controller with sequential packet output, presses the power supply of some cycles interval by it to this product, when energising In the case of LED chip luminescence simultaneously inspired long-lasting luminescent layer, when layer continuous illumination long-persistence luminous after power-off, so circulation is past Multiple.I.e. can be with retainer member continuous luminous, it is also possible on the premise of ensureing certain brightness, save electric energy.Decrease LED luminous The working time of body, substantially prolongs the service life of device.
Example one, a kind of square long afterglow LED luminescence chip
Such as Fig. 1, to be 81 LEDs wafers take advantage of 9 square arrangement according to 9, then uses long after glow luminous material direct LED chip to LED crystal integration packaging.
Circuit base plate layer (1): use and be compounded with the aluminium sheet of line layer as circuit base plate layer.Substrate can use copper The metal materials such as aluminum, it is possible to use ceramic material.Line layer substantially uses paralleling model, accordingly even when individual wafer occurs Problem is not to affect very much Integral luminous performance.
LED wafer layer (2): on the substrate of 81 the direct paster of LED wafer online roadbed flaggies, then by bonding line with Connection on circuit base plate.Being parallel connection between each LED wafer, LED wafer selects wavelength high compared with bob brightness Blue light wafer.
Optical functional layer (3): use and just have the plated film PET material of excellent reflective function to be made.It is designed to cavity bowl Shape, the corresponding cavity of each LED wafer, light-ray condensing can be reflexed to dead ahead by this cavity, improves the brightness of dead ahead.
Fence (6): use and can form good box dam shape, the epoxy glue not subsided is formed at substrate front side peripheral point glue One foursquare fence dam.
Long-persistence luminous layer (5): use the yellowish green long after glow luminous material of strontium aluminate and epoxies LED packaging plastic according to After 1:1 mixing, directly it is poured on LED wafer and optical functional layer solidification.
Long-persistence luminous layer (5) is arranged below LED fluorescent glue layer (4).
This square long afterglow LED luminescence chip can be fabricated to need green light and have the light fixture of long afterglow function.Use The light fixture that this long afterglow LED luminescence chip makes can directly use civil power to be used for various building interior, tunnel, underpass etc. The illumination of underground, after occurring suddenly emergency to have a power failure, this flat lamp can also keep one longer period persistently to send out Light, guides people to evacuate.Can also be applied on various military engineering and naval vessel, illuminating effect is played in energising at ordinary times, works as entrance The when of combat situation, after stopping power supply, the effect of low illumination can be played and also can guarantee that and be difficult to be realized by enemy.
The manufacture method of a kind of square long afterglow LED luminescence chip comprises the following steps:
1 expands crystalline substance: the stacked wafers sorting bought is come, it is simple to next step die bond uses.
2 die bonds: wafer uses glue be fixed on circuit base plate layer (1), and short time baking allows glue curing.
3 bonding wires: the circuit of wafer with circuit base plate layer (1) is welded with by bonding line, and the test welding situation that is energized.
4 by optical functional layer (3), use glue optical functional layer (3) is fixed on circuit base plate layer (1) wafer (2) it Between.
5 cast LED fluorescent glue layer (4): be cast in optical function after the LED fluorescent powder of this layer of employing high-quality and glue mixing On layer and LED core lamella (2).
The 6 long-persistence luminous layer of cast (5):
The selection of A long-afterglow material: the strontium aluminate long-afterglow luminescent materials that prioritizing selection luminescent properties is high;Select as required Select
Glow color is yellowish green or bluish-green granularity luminescent material about 100~300 mesh.
The selection of B glue: glue needs to select that transparency percent of pass high, light is high, contractility is little, good weatherability, water-fast Good, the color inhibition of property, liquid resin;Resin can be one-component can also be many components.Such as: organosilicon, PU type, acrylic acid The various resins such as type, epoxy type, unsaturated-resin.
The selection of C anaclasis medium: preferably anaclasis medium is the quartz particles or folding that the good printing opacity of refractive transmission performance is good Penetrate the glass particle that the good printing opacity of transmission performance is good, it is therefore intended that form fully exciting of microchannel beneficially long after glow luminous material Derivation with light.
The long-afterglow material that will choose: transparent resin: refractive medium is according to the ratio that mass ratio is 1:0.2~8:0~0.3 Pour into a mould after example mixing.Additionally can add the examinations such as appropriate levelling agent, defoamer, fire retardant, age resister according to actual needs One or several of agent, thus improve the planarization of luminous body, or make luminous body goods have certain anti-flammability, anti-ageing The property changed.
7 is long roasting: allows glue curing.
Survey after 8: whether bright test energy is and electrical property is the most up to standard.
This utility model has the integration packaging LED luminescence chip of long afterglow performance, has phase when i.e. can be energized by LED Luminous to high brightness, utilize the light-decay characteristic of long-afterglow material to keep relatively low-brightness luminous after power-off simultaneously.
The long afterglow integration packaging LED chip using this utility model to make has the advantage that;
The characteristics of luminescence of existing common LED has again Characteristics of Long Luminosity, controls existing power saving function by circuit, again The dazzle sense when being interrupted luminous can be reduced.
The long afterglow LED luminescence chip of integration mode encapsulation, it is possible to improve being stimulated of long-afterglow material to greatest extent Degree, whole long afterglow partially-excited sends out luminosity rear high, luminous uniformly.
It is suitable for mass, modularized production, the welding in later stage and the encapsulation link of long-afterglow material are greatly reduced, thus Reduce the cost of manufacture of the finished product long persistence light-emitting lamp in later stage.
This integration packaging mode is directly or indirectly cast in LED wafer due to long afterglow layer, thus overall fastness with Sealing property is the best, and the service life therefore using the luminescent device of this utility model making is long, and application is broader.

Claims (4)

1. an integration packaging long afterglow LED luminescence chip, it is characterised in that include circuit base plate layer (1), LED wafer layer (2), long-persistence luminous layer (5), fence (6);Circuit base plate layer (1) is arranged above with more than one LED wafer layer (2), LED wafer Circuit base plate layer (1) periphery of layer (2) surrounding is arranged above with fence (6), and the LED wafer layer (2) in fence (6) is arranged above with long Afterglow layer (5).
2. an integration packaging long afterglow LED luminescence chip, it is characterised in that include circuit base plate layer (1), LED wafer layer (2), long-persistence luminous layer (5), fence (6);Circuit base plate layer (1) is arranged above with more than one LED wafer layer (2), LED wafer Circuit base plate layer (1) periphery of layer (2) surrounding is arranged above with fence (6), and the LED wafer layer (2) in fence (6) is arranged above with long Afterglow layer (5);It is provided with optical functional layer (3) between long-persistence luminous layer (5) two adjacent LED wafer layer (2) below Or LED fluorescent glue layer (4), or, long-persistence luminous layer (5) is arranged below LED fluorescent glue layer (4), under LED fluorescent glue layer (4) It is provided with optical functional layer (3) between two adjacent LED wafer layer (2) in face.
A kind of integration packaging long afterglow LED luminescence chip the most according to claim 1 and 2, it is characterised in that described LED wafer layer (2) is on the substrate of the direct paster of multiple LED wafer online roadbed flaggy;LED wafer layer (2) is generally circular in shape, Square or other spread geometry;Described LED wafer is the LED wafer of shorter blue light, purple light or the ultraviolet light of wavelength.
A kind of integration packaging long afterglow LED luminescence chip the most according to claim 2, it is characterised in that described optics Functional layer (3) material is the Coating Materials of excellent reflective function;It is bowl-shape or be completely spread out shape that optical functional layer (3) is shaped as cavity Shape.
CN201620517604.8U 2016-05-31 2016-05-31 A kind of integration packaging long afterglow LED luminescence chip Expired - Fee Related CN205680702U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105870306A (en) * 2016-05-31 2016-08-17 浙江明辉发光科技有限公司 Integrated package long-afterglow LED light-emitting chip and manufacturing method thereof
CN107816644A (en) * 2017-11-20 2018-03-20 中山驰马灯饰照明设计工程有限公司 A Warm Tone White Light Long Afterglow LED Lamp

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105870306A (en) * 2016-05-31 2016-08-17 浙江明辉发光科技有限公司 Integrated package long-afterglow LED light-emitting chip and manufacturing method thereof
CN107816644A (en) * 2017-11-20 2018-03-20 中山驰马灯饰照明设计工程有限公司 A Warm Tone White Light Long Afterglow LED Lamp
CN107816644B (en) * 2017-11-20 2019-08-20 中山驰马灯饰照明设计工程有限公司 Warm tone white light long afterglow LED lamp

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Granted publication date: 20161109

Termination date: 20210531