CN205660302U - Accurate welding point weldment work station of CCD image detection function - Google Patents
Accurate welding point weldment work station of CCD image detection function Download PDFInfo
- Publication number
- CN205660302U CN205660302U CN201620482968.7U CN201620482968U CN205660302U CN 205660302 U CN205660302 U CN 205660302U CN 201620482968 U CN201620482968 U CN 201620482968U CN 205660302 U CN205660302 U CN 205660302U
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- Prior art keywords
- welding
- trave lling
- lling girder
- mobile base
- detection function
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- 238000003466 welding Methods 0.000 title claims abstract description 77
- 238000001514 detection method Methods 0.000 title claims abstract description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 10
- 239000010439 graphite Substances 0.000 claims abstract description 10
- 239000002245 particle Substances 0.000 claims abstract description 6
- 238000005299 abrasion Methods 0.000 claims description 5
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 8
- 238000003860 storage Methods 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Length Measuring Devices By Optical Means (AREA)
Abstract
The utility model discloses an accurate welding point weldment work station of CCD image detection function, rational in infrastructure, translation rate is fast, and automatic weld is realized to the multiple degrees -of -freedom movement location, good, the efficient and reduction workman intensity of labour of welding quality, 2, the practicality is strong, removes orbital structural design, makes the robot remove the in -process removal steadily, and the precision is high, and its surperficial graphite wear resistant particles can improve wear resistance, improves the whole life of robot, many angle welding demand is satisfied in the rotatable realization of weldment work board, can gather welding process in real time and include electric current, voltage, image information, realize data and image information's real -time storage to realized the signal synchronous, through the vision to welding quality's detection, detect fast, the precision is high.
Description
Technical field
This utility model relates to a kind of welding robot, in particular, relates to the essence of a kind of ccd image detection function
Quasi-pad welding workstation.
Background technology
The weld job of circuit board spot welding can be related in weld job；The most traditional circuit board spot welding is to pass through people
Work is welded；Welding efficiency is low and welding quality cannot ensure, and welding circuit board machine does not has welding temperature control at present,
The use requirement of the welding of precision temperature control cannot be met；Real-time Collection welding process can not include that electric current, voltage, image are believed
Breath, automatic welding machine automaticity is the highest, and then welding fabrication can be caused of low quality.
Utility model content
This utility model is for the deficiency of existing product, and provides a kind of rational in infrastructure, practical, welding circuit board work
The accurate pad welding workstation of industry efficient a kind of ccd image detection function.
The accurate pad welding workstation of a kind of ccd image of the present utility model detection function, described welding workstation
Including upper welding casing, control panel, Digiplex, lower box and welder；The interior intracavity of described upper welding casing is installed
There are welder and control system；The surface of described upper welding casing embeds and is provided with control panel；Outside described upper welding casing
Being additionally provided with Digiplex, described upper welding casing upper end is provided with display lamp；The bottom of described lower box is provided with movement
Wheel and adjustment seat；Described adjustment seat is flexibly connected by screw thread and lower box；Described welder includes that X moves to trave lling girder, Z-direction
Dynamic beam, Y-direction trave lling girder, limited block, temperature sensor, plumb joint, rotation seat, welding job plate, belt pulley, electric rotating machine；Institute
State X to connect by bracing frame and upper welding box bottom are fixing to trave lling girder；One end of described Y-direction trave lling girder is provided with movement
Seat；Described X has moving track to trave lling girder surface configuration；The both sides of described Mobile base are provided with Mobile base chuck；Described movement
Seat bottom portion is provided with sliding seat；Described sliding seat is slidably connected by Mobile base chuck and moving track；Described X is in trave lling girder
Portion is provided with screw rod, described screw rod and servomotor rotating shaft and connects, and the Mobile base of described Y-direction trave lling girder and X are to the spiral shell of trave lling girder
Bar is connected；One end of described Z-direction trave lling girder is provided with Mobile base；The surface configuration of described Y-direction trave lling girder has moving track；
Described Y-direction trave lling girder is internally provided with screw rod, described screw rod and servomotor rotating shaft and connects, the Mobile base of described Z-direction trave lling girder
It is connected with the screw rod of Y-direction trave lling girder；The end of described Y-direction trave lling girder is provided with limited block；The bottom of described Z-direction trave lling girder
Plumb joint is installed；The lower section of described plumb joint is provided with welding job plate；The both sides of described welding job plate by rotating shaft and
Rotation seat connects；The rotating shaft of described welding job plate is connected by belt and belt pulley；Described belt pulley is arranged on electric rotating machine
Output shaft on；Described electric rotating machine is arranged on the cavity inside of lower box；The side of described plumb joint is provided with image detection
Sensor；Described image detecting senor is connected with control system；Described control system includes current sensor, voltage sensor
Device, described current sensor is connected with described data collecting card by amplifier module with described voltage sensor.
Further, the surface of described moving track is evenly distributed with graphite abrasion resistant particles.
Further, the material of described sliding seat is graphite copper alloy.
Further, the upper end of described plumb joint is provided with temperature sensor；Described temperature sensor is that infrared temperature passes
Sensor.
Further, described image detecting senor is digital industrial camera；The camera lens front end of described digital industrial camera sets
There are optical filter and light damping plate.
The beneficial effects of the utility model are: 1, rational in infrastructure, and translational speed is fast, multiple degrees of freedom running fix, it is achieved from
Dynamic welding, welding quality is good, efficiency is high and reduces labor strength；2, practical, the structure design of moving track, make machine
Device people is mobile in moving process, and steadily precision is high, its surface graphite abrasion resistant particles, can improve anti-wear performance, improve robot
Whole service life；3, welding job plate rotatably realizes, and meets multi-angle welding demand；4, can Real-time Collection welding process
Including electric current, voltage, image information, it is achieved data and the real-time storage of image information, and achieve the synchronization of signal, by regarding
The detection of feel welding quality, speed is fast, precision is high in detection.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is partial enlarged drawing of the present utility model.
Fig. 3 is transverse sectional view of the present utility model.
Fig. 4 is longitudinal sectional view of the present utility model.
Fig. 5 is the sectional view of moving track of the present utility model.
In figure: above welding casing 1, control panel 2, Digiplex 3, lower box 4, movable pulley 5, adjustment seat 6, welder
7, display lamp 8, X are to trave lling girder 7-1, Z-direction trave lling girder 7-2, Y-direction trave lling girder 7-3, limited block 7-4, temperature sensor 7-5, welding
Head 7-6, rotation seat 7-7, welding job plate 7-8, belt pulley 7-9, electric rotating machine 7-10, image detecting senor 7-11, movement
Seat 9, Mobile base chuck 9-1, sliding seat 9-2, moving track 10.
Detailed description of the invention
Below in conjunction with embodiment, the utility model will be further described.
In the drawings, the accurate pad welding workstation of a kind of ccd image of the present utility model detection function is mainly by upper
Welding casing 1, control panel 2, Digiplex 3, lower box 4, movable pulley 5, adjustment seat 6, welder 7, display lamp 8, X are to shifting
Dynamic beam 7-1, Z-direction trave lling girder 7-2, Y-direction trave lling girder 7-3, limited block 7-4, temperature sensor 7-5, plumb joint 7-6, rotation seat 7-
7, welding job plate 7-8, belt pulley 7-9, electric rotating machine 7-10, image detecting senor 7-11, Mobile base 9, Mobile base chuck
9-1, sliding seat 9-2, moving track 10 form.
Described welding workstation includes welding casing 1, control panel 2, Digiplex 3, lower box 4 and welder 7；
The interior intracavity of described upper welding casing 1 is provided with welder 7 and control system；The surface of described upper welding casing 1 embeds peace
Equipped with control panel 2；Being additionally provided with Digiplex 3 outside described upper welding casing 1, described upper welding casing 1 upper end is provided with
Display lamp 8；The bottom of described lower box 4 is provided with movable pulley 5 and adjusts seat 6；Described adjustment seat 6 is by screw thread and lower box 4
It is flexibly connected；Described welder 7 includes that X is to trave lling girder 7-1, Z-direction trave lling girder 7-2, Y-direction trave lling girder 7-3, limited block 7-4, temperature
Degree sensor 7-5, plumb joint 7-6, rotation seat 7-7, welding job plate 7-8, belt pulley 7-9, electric rotating machine 7-10；Described X to
Trave lling girder 7-1 is connected by fixing bottom bracing frame and upper welding casing 1；One end of described Y-direction trave lling girder 7-3 is provided with movement
Seat 9；Described X has moving track 10 to trave lling girder 7-1 surface configuration；The both sides of described Mobile base 9 are provided with Mobile base chuck 9-
1；It is provided with sliding seat 9-2 bottom described Mobile base 9；Described sliding seat 9-2 is sliding by Mobile base chuck 9-1 and moving track 10
It is dynamically connected；Described X is internally provided with screw rod, described screw rod and servomotor rotating shaft to trave lling girder 7-1 and connects, and described Y-direction moves
The Mobile base 9 and X of beam 7-3 is connected to the screw rod of trave lling girder 7-1；One end of described Z-direction trave lling girder 7-2 is provided with Mobile base
9；The surface configuration of described Y-direction trave lling girder 7-3 has moving track 10；Described Y-direction trave lling girder 7-3 is internally provided with screw rod, described
Screw rod and servomotor rotating shaft connect, and the Mobile base 9 of described Z-direction trave lling girder 7-2 and the screw rod of Y-direction trave lling girder 7-3 are connected；
The end of described Y-direction trave lling girder 7-3 is provided with limited block 7-4；The bottom of described Z-direction trave lling girder 7-2 is provided with plumb joint 7-6；
The lower section of described plumb joint 7-6 is provided with welding job plate 7-8；Rotating shaft and rotation are passed through in the both sides of described welding job plate 7-8
Seat 7-7 connects；The rotating shaft of described welding job plate 7-8 is connected by belt and belt pulley 7-9；Described belt pulley 7-9 is arranged on
On the output shaft of electric rotating machine 7-10；Described electric rotating machine 7-10 is arranged on the cavity inside of lower box 4；Described plumb joint 7-6
Side image detecting senor 7-11 is installed；Described image detecting senor 7-11 is connected with control system；Described control
System includes current sensor, voltage sensor, and described current sensor and described voltage sensor are by amplifier module and institute
State data collecting card to connect.Electric current, voltage sensor are closed loop hall device, use Hall compensation principle, can isolation measurement
AC, DC, pulse signal；It is defeated that amplifier module utilizes equivalent resistance that the current signal that current sensor exports is converted into voltage signal
Go out to NI USB-6251 data collecting card.Data collecting card collection electric current, voltage, camera are triggered signal and are deposited by control system
Store up in computer.
The surface of described moving track 10 is evenly distributed with graphite abrasion resistant particles.The material of described sliding seat 9-2 is graphite
Copper alloy.
The upper end of described plumb joint 7-6 is provided with temperature sensor 7-5；Described temperature sensor 7-5 is infrared temperature
Sensor.The structure design of moving guide rail, makes robot mobile steady in moving process, and precision is high, and its surface graphite is wear-resisting
Granule, can improve anti-wear performance, improves robot whole service life.
Described image detecting senor 7-11 is digital industrial camera；The camera lens front end of described digital industrial camera is provided with filter
Mating plate and light damping plate.
The accurate pad welding workstation of a kind of ccd image of the present utility model detection function, rational in infrastructure, mobile speed
Degree is fast, multiple degrees of freedom running fix, it is achieved automatic welding, and welding quality is good, efficiency is high and reduces labor strength；Practicality
By force, the structure design of moving track, make robot mobile steady in moving process, precision is high, its surface graphite abrasion resistant particles,
Anti-wear performance can be improved, improve robot whole service life；Welding job plate rotatably realizes, and meets multi-angle welding need
Ask.
The foregoing is only embodiment of the present utility model, not thereby limit the scope of the claims of the present utility model, every
Utilize equivalent structure or equivalence flow process conversion that this utility model description made, or be directly or indirectly used in other phases
The technical field closed, is the most in like manner included in scope of patent protection of the present utility model.
Claims (5)
1. an accurate pad welding workstation for ccd image detection function, is characterized in that, described welding workstation includes
Welding casing (1), control panel (2), Digiplex (3), lower box (4) and welder (7)；Described upper welding casing (1)
Interior intracavity welder (7) and control system are installed；The surface of described upper welding casing (1) embeds and is provided with control panel
(2)；Described upper welding casing (1) outside is additionally provided with Digiplex (3), and described upper welding casing (1) upper end is provided with finger
Show lamp (8)；The bottom of described lower box (4) is provided with movable pulley (5) and adjusts seat (6)；Described adjustment seat (6) by screw thread and
Lower box (4) is flexibly connected；Described welder (7) includes that X is to trave lling girder (7-1), Z-direction trave lling girder (7-2), Y-direction trave lling girder
(7-3), limited block (7-4), temperature sensor (7-5), plumb joint (7-6), rotation seat (7-7), welding job plate (7-8), skin
Belt wheel (7-9), electric rotating machine (7-10)；Described X is fixing by bracing frame and upper welding casing (1) bottom to trave lling girder (7-1)
Connect；One end of described Y-direction trave lling girder (7-3) is provided with Mobile base (9)；Described X has movement to trave lling girder (7-1) surface configuration
Track (10)；The both sides of described Mobile base (9) are provided with Mobile base chuck (9-1)；Described Mobile base (9) bottom is provided with slip
Seat (9-2)；Described sliding seat (9-2) is slidably connected by Mobile base chuck (9-1) and moving track (10)；Described X is to movement
Beam (7-1) is internally provided with screw rod, described screw rod and servomotor rotating shaft and connects, the Mobile base of described Y-direction trave lling girder (7-3)
(9) it is connected to the screw rod of trave lling girder (7-1) with X；One end of described Z-direction trave lling girder (7-2) is provided with Mobile base (9)；Institute
The surface configuration stating Y-direction trave lling girder (7-3) has moving track (10)；Described Y-direction trave lling girder (7-3) is internally provided with screw rod, institute
State screw rod and servomotor rotating shaft connects, the Mobile base (9) of described Z-direction trave lling girder (7-2) and the screw rod of Y-direction trave lling girder (7-3)
It is connected；The end of described Y-direction trave lling girder (7-3) is provided with limited block (7-4)；The bottom peace of described Z-direction trave lling girder (7-2)
Equipped with plumb joint (7-6)；The lower section of described plumb joint (7-6) is provided with welding job plate (7-8)；Described welding job plate (7-
8) both sides are connected by rotating shaft and rotation seat (7-7)；Belt and belt pulley are passed through in the rotating shaft of described welding job plate (7-8)
(7-9) connect；Described belt pulley (7-9) is arranged on the output shaft of electric rotating machine (7-10)；Described electric rotating machine (7-10) is pacified
It is contained in the cavity inside of lower box (4)；The side of described plumb joint (7-6) is provided with image detecting senor (7-11)；Described
Image detecting senor (7-11) is connected with control system；Described control system includes current sensor, voltage sensor, described
Current sensor is connected with data collecting card by amplifier module with described voltage sensor.
The accurate pad welding workstation of a kind of ccd image the most according to claim 1 detection function, is characterized in that,
The surface of described moving track (10) is evenly distributed with graphite abrasion resistant particles.
The accurate pad welding workstation of a kind of ccd image the most according to claim 1 detection function, is characterized in that,
The material of described sliding seat (9-2) is graphite copper alloy.
The accurate pad welding workstation of a kind of ccd image the most according to claim 1 detection function, is characterized in that,
The upper end of described plumb joint (7-6) is provided with temperature sensor (7-5)；Described temperature sensor (7-5) is that infrared temperature passes
Sensor.
The accurate pad welding workstation of a kind of ccd image the most according to claim 1 detection function, is characterized in that,
Described image detecting senor (7-11) is digital industrial camera；The camera lens front end of described digital industrial camera be provided with optical filter and
Light damping plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620482968.7U CN205660302U (en) | 2016-05-20 | 2016-05-20 | Accurate welding point weldment work station of CCD image detection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620482968.7U CN205660302U (en) | 2016-05-20 | 2016-05-20 | Accurate welding point weldment work station of CCD image detection function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205660302U true CN205660302U (en) | 2016-10-26 |
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|---|---|---|---|
| CN201620482968.7U Expired - Fee Related CN205660302U (en) | 2016-05-20 | 2016-05-20 | Accurate welding point weldment work station of CCD image detection function |
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| Country | Link |
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| CN (1) | CN205660302U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457483A (en) * | 2017-08-16 | 2017-12-12 | 深圳市长盈精密技术股份有限公司 | A kind of Hardware fitting automatic welding mechanism |
| CN110640363A (en) * | 2019-10-30 | 2020-01-03 | 商丘工学院 | Automatic welding machine for electrical engineering of motor |
| CN111730186A (en) * | 2020-07-13 | 2020-10-02 | 马鞍山思卡瑞自动化科技有限公司 | Welding spot positioning device based on robot vision and implementation method thereof |
-
2016
- 2016-05-20 CN CN201620482968.7U patent/CN205660302U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457483A (en) * | 2017-08-16 | 2017-12-12 | 深圳市长盈精密技术股份有限公司 | A kind of Hardware fitting automatic welding mechanism |
| CN110640363A (en) * | 2019-10-30 | 2020-01-03 | 商丘工学院 | Automatic welding machine for electrical engineering of motor |
| CN110640363B (en) * | 2019-10-30 | 2022-03-11 | 商丘工学院 | Automatic welding machine for electrical engineering of motor |
| CN111730186A (en) * | 2020-07-13 | 2020-10-02 | 马鞍山思卡瑞自动化科技有限公司 | Welding spot positioning device based on robot vision and implementation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161026 Termination date: 20180520 |
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| CF01 | Termination of patent right due to non-payment of annual fee |