CN205630255U - Glass cup cutting machine - Google Patents
Glass cup cutting machine Download PDFInfo
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- CN205630255U CN205630255U CN201620437027.1U CN201620437027U CN205630255U CN 205630255 U CN205630255 U CN 205630255U CN 201620437027 U CN201620437027 U CN 201620437027U CN 205630255 U CN205630255 U CN 205630255U
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- screw nut
- nut transmission
- cutting machine
- transmission mechanism
- glass
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- 238000005520 cutting process Methods 0.000 title claims abstract description 54
- 239000011521 glass Substances 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 229910001651 emery Inorganic materials 0.000 claims 1
- 230000001681 protective effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000007511 glassblowing Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
本实用新型公开了一种玻璃杯切割机,涉及玻璃杯切割技术领域。本实用新型有一底座,底座上安装有两个水平丝杠螺母传动机构以及一个竖直丝杠螺母传动机构;每个丝杠螺母传动机构通过一步进电机提供动力;每个水平丝杠螺母传动机构的螺母上安装一切割砂轮,切割砂轮由高速直流电动机提供动力;竖直丝杠螺母传动机构的丝杠上安装一安装板,安装板上竖直安装一回转主轴,回转主轴的下端安装一夹具,回转主轴通过电机提供动力;两个水平丝杠螺母传动机构的丝杠轴线高度保持一致;两个水平丝杠螺母传动机构对称安装在底座中心的两侧,回转主轴的中心与底座的中心重合。优点:结构简单,价格低。
The utility model discloses a glass cutting machine, which relates to the technical field of glass cutting. The utility model has a base on which two horizontal screw nut transmission mechanisms and a vertical screw nut transmission mechanism are installed; each screw nut transmission mechanism is powered by a stepping motor; each horizontal screw nut transmission mechanism A cutting grinding wheel is installed on the nut of the mechanism, and the cutting grinding wheel is powered by a high-speed DC motor; a mounting plate is installed on the screw of the vertical screw nut transmission mechanism, a rotary spindle is vertically installed on the mounting plate, and a rotary spindle is installed on the lower end of the rotary spindle. The fixture and the rotary spindle are powered by the motor; the height of the screw axis of the two horizontal screw nut transmission mechanisms is consistent; the two horizontal screw nut transmission mechanisms are symmetrically installed on both sides of the center of the base, and the center of the rotary spindle and the center of the base coincide. Advantages: simple structure and low price.
Description
技术领域technical field
本实用新型涉及玻璃杯切割技术领域,具体是一种玻璃杯切割机,用于玻璃杯吹制成型后切除多余的玻璃,得到能够使用的玻璃杯。The utility model relates to the technical field of glass cutting, in particular to a glass cutting machine, which is used for cutting off excess glass after glass blowing and molding to obtain usable glass.
背景技术Background technique
目前玻璃杯加工是通过玻璃吹泡机先吹制成内空的密封玻璃球形状,然后将多余部分玻璃切掉,再磨削抛光。我国的玻璃制品行业在玻璃切割方面采用的设备落后,很多采用手工切割方式,国外先进的成套玻璃杯切割自动化生产设备价格昂贵,结构简单实用能够满足切割要求的设备国内尚未有生产。尤其是对于超薄的玻璃杯切割加工,国内没有相关机械。At present, the processing of glass is to blow into the shape of an inner hollow sealed glass ball by a glass blowing machine, then cut off the excess glass, and then grind and polish. The equipment used in glass cutting in my country's glass products industry is backward, and many of them use manual cutting. The advanced complete sets of glass cutting automatic production equipment abroad are expensive, and the equipment with simple and practical structure that can meet the cutting requirements has not been produced in China. Especially for ultra-thin glass cutting processing, there is no relevant machinery in China.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本实用新型提供一种玻璃杯切割机,可以对未成形玻璃杯实现双向同时切割保证玻璃杯不会因为受力不平衡而碎裂,结构简单,成本低。In order to overcome the disadvantages of the above-mentioned prior art, the utility model provides a glass cutting machine, which can realize two-way simultaneous cutting of unformed glass to ensure that the glass will not be broken due to unbalanced force, and has a simple structure and low cost.
本实用新型是以如下技术方案实现的:一种玻璃杯切割机,包括底座,底座上安装有两个水平丝杠螺母传动机构以及一个竖直丝杠螺母传动机构;每个丝杠螺母传动机构通过一步进电机提供动力;每个水平丝杠螺母传动机构的螺母上安装一切割砂轮,切割砂轮由高速直流电动机提供动力;竖直丝杠螺母传动机构的丝杠上安装一安装板,安装板上竖直安装一回转主轴,回转主轴的下端安装一夹具,回转主轴通过电机提供动力;两个水平丝杠螺母传动机构的丝杠轴线高度保持一致;两个水平丝杠螺母传动机构对称安装在底座中心的两侧,回转主轴的中心与底座的中心重合。The utility model is realized by the following technical solutions: a glass cutting machine, including a base, two horizontal screw nut transmission mechanisms and a vertical screw nut transmission mechanism are installed on the base; each screw nut transmission mechanism Power is provided by a stepping motor; a cutting grinding wheel is installed on the nut of each horizontal screw nut transmission mechanism, and the cutting grinding wheel is powered by a high-speed DC motor; a mounting plate is installed on the lead screw of the vertical screw nut transmission mechanism. A rotary spindle is vertically installed on the board, and a fixture is installed at the lower end of the rotary spindle, and the rotary spindle is powered by a motor; the height of the screw axis of the two horizontal screw nut transmission mechanisms is consistent; the two horizontal screw nut transmission mechanisms are installed symmetrically On both sides of the center of the base, the center of the rotary spindle coincides with the center of the base.
优选的,所述切割砂轮高度可调。Preferably, the cutting wheel is adjustable in height.
优选的,将整个切割机放置在一透明玻璃罩内。Preferably, the whole cutting machine is placed in a transparent glass cover.
优选的,所有电机连接一PLC,PLC控制各电机启或闭。Preferably, all the motors are connected to a PLC, and the PLC controls each motor to be turned on or off.
优选的,透明玻璃罩上设有位置传感器;所述位置传感器与PLC连接。Preferably, a position sensor is provided on the transparent glass cover; the position sensor is connected with PLC.
本实用新型的有益效果是:通过步进电机驱动提供切割进给和退刀,可以对未成形玻璃杯实现双向同时切割保证玻璃杯不会因为受力不平衡而碎裂;结构简单,价格低。The beneficial effect of the utility model is that: the cutting feed and knife retraction are provided by the drive of the stepping motor, and the two-way simultaneous cutting can be realized on the unformed glass to ensure that the glass will not be broken due to unbalanced force; the structure is simple and the price is low .
附图说明Description of drawings
图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图中:1、底座,2、左步进电机,3、左水平丝杠螺母传动机构,4、左切割砂轮,5、竖直丝杠螺母传动机构,6、回转主轴,7、上步进电机,8、安装板,9、电机,10、夹具,11、右切割砂轮,12、右水平丝杠螺母传动机构,13、右步进电机。In the figure: 1. base, 2. left stepper motor, 3. left horizontal screw nut drive mechanism, 4. left cutting wheel, 5. vertical lead screw nut drive mechanism, 6. rotary spindle, 7. upper stepper Motor, 8, mounting plate, 9, motor, 10, fixture, 11, right cutting wheel, 12, right horizontal lead screw nut transmission mechanism, 13, right stepper motor.
具体实施方式detailed description
如图1所示,一种玻璃杯切割机有一底座1,底座1对称安装有左水平丝杠螺母传动机构3和右水平丝杠螺母传动机构12,左水平丝杠螺母传动机构3上安装有左切割砂轮4且由左步进电机2提供动力,右水平丝杠螺母传动机构12上安装有右切割砂轮11且由右步进电机13提供动力,在底座1还安装一竖直丝杠螺母传动机构5,竖直丝杠螺母传动机构5由上步进电机7提供动力。竖直丝杠螺母传动机构5的丝杠上安装一安装板8,安装板8上竖直安装一回转主轴6,回转主轴6由电机9提供动力,回转主轴6的底端安装一夹具10。为了保证丝杠转动中的稳定性和传动精确性,左、右两个水平丝杠螺母传动机构对称安装在底座中心的两侧,且左、右水平丝杠螺母传动机构的丝杠轴线高度保持一致;回转主轴6的中心与底座1的中心重合。As shown in Figure 1, a glass cutting machine has a base 1, the base 1 is symmetrically equipped with a left horizontal screw nut transmission mechanism 3 and a right horizontal screw nut transmission mechanism 12, and the left horizontal screw nut transmission mechanism 3 is equipped with The left cutting wheel 4 is powered by the left stepper motor 2, the right horizontal screw nut transmission mechanism 12 is equipped with the right cutting wheel 11 and powered by the right stepper motor 13, and a vertical screw nut is also installed on the base 1 Transmission mechanism 5, vertical screw nut transmission mechanism 5 is powered by upper stepping motor 7. A mounting plate 8 is installed on the leading screw of the vertical lead screw nut drive mechanism 5, and a rotary main shaft 6 is vertically installed on the mounting plate 8, and the rotary main shaft 6 is powered by a motor 9, and a clamp 10 is installed at the bottom of the rotary main shaft 6. In order to ensure the stability and transmission accuracy of the screw during rotation, the left and right horizontal screw nut transmission mechanisms are symmetrically installed on both sides of the center of the base, and the height of the screw axis of the left and right horizontal screw nut transmission mechanisms remains Consistent; the center of the rotary spindle 6 coincides with the center of the base 1.
为实现玻璃杯平稳切割而不碎裂,采用双面同时切割方法。为保证传动精确性,采用丝杠螺母传动方式;为保证左右切割刀具进给同步,左、右水平丝杠螺母传动机构采用前后左右相同高度对称方式安装。由于加工误差,切割刀具会出现高度不同的情况,左、右切割砂轮均采用高度可调节的方式安装,保证两个切割砂轮在同一平面上切割。通过竖直丝杠螺母带动竖直回转主轴上下运动实现工件进入和退出切割区以及切割位置的调节。In order to achieve a smooth cutting of the glass without shattering, a double-sided simultaneous cutting method is adopted. In order to ensure the transmission accuracy, the screw nut transmission mode is adopted; in order to ensure the synchronous feeding of the left and right cutting tools, the left and right horizontal screw nut transmission mechanisms are installed symmetrically with the same height from front to back. Due to processing errors, the cutting tools may have different heights, and the left and right cutting wheels are installed in a height-adjustable manner to ensure that the two cutting wheels cut on the same plane. The vertical rotary spindle is driven by the vertical screw nut to move up and down to realize the adjustment of the workpiece entering and exiting the cutting area and the cutting position.
采用高转速直流电动机带动切割砂轮高速旋转进行切割,切割后左、右步进电机反转切割砂轮退刀,回转主轴上升,换装工件进行下一个加工循环。切割过程中回转主轴慢速回转,需要克服切割抗力,采用能够提供较大扭矩的步进电机驱动。A high-speed DC motor is used to drive the cutting wheel to rotate at high speed for cutting. After cutting, the left and right stepping motors reverse the cutting wheel to retract the knife, and the rotary spindle rises to replace the workpiece for the next processing cycle. During the cutting process, the rotary spindle rotates at a slow speed, which needs to overcome the cutting resistance, and is driven by a stepping motor that can provide a large torque.
为了实现自动控制,左步进电机2、右步进电机13、上步进电机7、电机9以及高速直流电动机连接一PLC,通过PLC控制各电机的启或闭。In order to realize automatic control, the left stepper motor 2, the right stepper motor 13, the upper stepper motor 7, the motor 9 and the high-speed DC motor are connected to a PLC, and the opening or closing of each motor is controlled by the PLC.
为防止玻璃碎屑飞出伤人,本实用新型除PLC外,其他机构设置在透明玻璃保护罩内,透明玻璃保护罩上设有位置传感器,位置传感器与PLC连接,透明玻璃保护罩没有关闭的情况下各设备无法运转。In order to prevent glass shards from flying out and hurting people, other mechanisms of the utility model are set in the transparent glass protective cover except the PLC. The transparent glass protective cover is equipped with a position sensor, which is connected to the PLC. The transparent glass protective cover is not closed. In this case, the equipment cannot operate.
工作过程:操作人员将待加工玻璃杯半成品夹持在回转主轴6的夹具10上,关闭透明玻璃保护罩,按下启动按钮,回转主轴在竖直丝杠螺母传动机构带动下降到加工高度,高速直流电动机带动左、右切割砂轮高速转动,同时左、右步进电机转动,带动左、右水平丝杠螺母传动机构中的螺母前进,实现左右切割砂轮同步进给切割,切割过程中回转主轴慢速回转,直到多余玻璃完全切除脱落,左、右步进电机反转,左、右切割砂轮退回原位置;打开透明玻璃保护,罩操作人员松开夹具10,取下切割好的玻璃杯,换装下一个待加工玻璃杯半成品,继续下一个加工循环。透明玻璃保护罩没有关闭情况下,控制器接收不到保护罩位置信号,所有电机锁住,防止破碎玻璃飞出伤害操作人员。Working process: The operator clamps the semi-finished glass cup to be processed on the fixture 10 of the rotary spindle 6, closes the transparent glass protective cover, presses the start button, and the rotary spindle is driven by the vertical screw nut transmission mechanism to drop to the processing height. The DC motor drives the left and right cutting wheels to rotate at high speed, and at the same time the left and right stepping motors rotate to drive the nuts in the left and right horizontal screw nut transmission mechanisms to realize synchronous feeding and cutting of the left and right cutting wheels. During the cutting process, the rotating spindle is slow Rotate at a high speed until the excess glass is completely cut off and falls off, the left and right stepping motors reverse, and the left and right cutting wheels return to their original positions; the transparent glass protection is opened, the cover operator releases the clamp 10, takes off the cut glass, and replaces Load a semi-finished glass cup to be processed, and continue the next processing cycle. When the transparent glass protective cover is not closed, the controller cannot receive the position signal of the protective cover, and all motors are locked to prevent the broken glass from flying out and hurting the operator.
将切割砂轮换成磨削砂轮,可以实现对切口进行磨削加工。后续进行磨削、倒角和抛光即可得到玻璃杯成品。Grinding the cut can be achieved by replacing the cutting wheel with a grinding wheel. Subsequent grinding, chamfering and polishing can get the finished glass.
Claims (5)
Priority Applications (1)
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CN201620437027.1U CN205630255U (en) | 2016-05-13 | 2016-05-13 | Glass cup cutting machine |
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CN201620437027.1U CN205630255U (en) | 2016-05-13 | 2016-05-13 | Glass cup cutting machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107157257A (en) * | 2017-07-07 | 2017-09-15 | 张迪超 | A kind of cup device |
CN109531386A (en) * | 2018-10-24 | 2019-03-29 | 芜湖中义玻璃有限公司 | A kind of glass forming processing device |
-
2016
- 2016-05-13 CN CN201620437027.1U patent/CN205630255U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107157257A (en) * | 2017-07-07 | 2017-09-15 | 张迪超 | A kind of cup device |
CN109531386A (en) * | 2018-10-24 | 2019-03-29 | 芜湖中义玻璃有限公司 | A kind of glass forming processing device |
CN109531386B (en) * | 2018-10-24 | 2020-05-01 | 芜湖中义玻璃有限公司 | Glass forming device |
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Granted publication date: 20161012 Termination date: 20170513 |
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CF01 | Termination of patent right due to non-payment of annual fee |