CN205615777U - Full -automatic reinforcing steel bar binding machine - Google Patents
Full -automatic reinforcing steel bar binding machine Download PDFInfo
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- CN205615777U CN205615777U CN201620251713.XU CN201620251713U CN205615777U CN 205615777 U CN205615777 U CN 205615777U CN 201620251713 U CN201620251713 U CN 201620251713U CN 205615777 U CN205615777 U CN 205615777U
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- 229910001294 Reinforcing steel Inorganic materials 0.000 title 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910052742 iron Inorganic materials 0.000 claims abstract description 22
- 230000003014 reinforcing effect Effects 0.000 claims 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 52
- 239000010959 steel Substances 0.000 abstract description 52
- 238000010276 construction Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 5
- 239000011150 reinforced concrete Substances 0.000 description 4
- 239000004567 concrete Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 210000004935 right thumb Anatomy 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
本实用新型公开了一种全自动钢筋绑扎机,包括机台,机台上设置有两个第一电动伸缩杆,且两个第一电动伸缩杆的上部之间设置有绑扎装置,绑扎装置内设置有驱动电机,且驱动电机上转轴的底端固定连接有夹紧装置,机台的上表面开设有放置槽,且放置槽内设置有钢筋,机台上放置槽的两侧对称开设有弧形的滑轨,该滑轨内设置有对称的弧形滑片,钢筋的下侧设置有铁丝,且铁丝的两端均延伸至弧形滑片的外侧。该全自动钢筋绑扎机,能自动完成钢筋绑扎的各个工序,实现钢筋绑扎的机械化,使得钢筋绑扎施工速度快、绑扎质量稳定、安全性好、工效高,改善作业条件、减轻操作工人的劳动强度,造价低,且施工器械使用的成本较低。
The utility model discloses a fully automatic steel bar binding machine, which comprises a machine table, two first electric telescopic rods are arranged on the machine table, and a binding device is arranged between the upper parts of the two first electric telescopic rods. A driving motor is provided, and the bottom end of the upper shaft of the driving motor is fixedly connected with a clamping device. The upper surface of the machine table is provided with a placement groove, and steel bars are arranged in the placement groove, and arcs are symmetrically opened on both sides of the placement groove on the machine table. Shaped slide rail, the slide rail is provided with a symmetrical arc-shaped sliding piece, the underside of the steel bar is provided with an iron wire, and both ends of the iron wire extend to the outside of the arc-shaped sliding piece. The fully automatic steel bar binding machine can automatically complete each process of steel bar binding, realize the mechanization of steel bar binding, make the steel bar binding construction speed fast, the binding quality is stable, the safety is good, the work efficiency is high, the working conditions are improved, and the labor intensity of the operators is reduced. , low cost, and the cost of using construction equipment is low.
Description
技术领域technical field
本实用新型涉及钢筋绑扎机技术领域,具体为一种全自动钢筋绑扎机。The utility model relates to the technical field of steel bar binding machines, in particular to an automatic steel bar binding machine.
背景技术Background technique
钢筋是指钢筋混凝土用和预应力钢筋混凝土用钢材,其横截面为圆形,有时为带有圆角的方形。包括光圆钢筋、带肋钢筋、扭转钢筋。钢筋种类很多,通常按化学成分、生产工艺、轧制外形、供应形式、直径大小,以及在结构中的用途进行分类。钢筋混凝土用钢筋是指钢筋混凝土配筋用的直条或盘条状钢材,其外形分为光圆钢筋和变形钢筋两种。钢筋在混凝土中主要承受拉应力。变形钢筋由于肋的作用,和混凝土有较大的粘结能力,因而能更好地承受外力的作用。钢筋广泛用于各种建筑结构、特别是大型、重型、轻型薄壁和高层建筑结构。而钢筋搭接是指两根钢筋相互有一定的重叠长度,用铁丝绑扎的连接方法,适用于较小直径的钢筋连接。一般用于混凝土内的加强筋网,经纬均匀排列,不用焊接,只须铁丝固定。Reinforcement refers to steel for reinforced concrete and prestressed reinforced concrete, which is circular in cross-section and sometimes square with rounded corners. Including plain round bars, ribbed bars, twisted bars. There are many types of steel bars, usually classified by chemical composition, production process, rolled shape, supply form, diameter, and use in structures. The steel bar for reinforced concrete refers to the straight or coiled steel used for reinforced concrete reinforcement, and its shape is divided into two types: smooth round steel bar and deformed steel bar. Steel bars mainly bear tensile stress in concrete. Due to the effect of the ribs, the deformed steel bar has a greater bonding capacity with the concrete, so it can better withstand the external force. Steel bars are widely used in various building structures, especially large, heavy, light thin-walled and high-rise building structures. The overlapping of steel bars means that two steel bars have a certain overlapping length with each other, and the connection method of binding with iron wire is suitable for the connection of smaller diameter steel bars. Generally used for reinforcement mesh in concrete, the warp and weft are evenly arranged, no welding is required, only iron wires are needed to fix it.
目前,建筑工地施工的钢筋绑扎都是采用纯手工绑扎,钢筋工一般都是采用手持一个铁质的弯钩,另一手持一捆被截断好的铁丝,然后进行一根根钢筋的绑扎。这样子既费时又费力。目前,市场上也出现了一种自动进行钢筋绑扎的手持机器,又叫钢筋捆扎机,是一种新型的钢筋施工智能电动工具。钢筋绑扎机形状像一只大号的手枪,枪口处有扎丝缠绕机构,枪柄处安装可充电电池,枪的尾部装有线圈以供应枪口吐丝,枪膛里安装传动旋转装置和配电装置,扳机就是通电开关。当操作工人把枪口对准需要绑扎钢筋的十字交叉点时,右手拇指扣动扳机,机器自动将扎丝在工件上缠绕三圈后拧紧切断,即完成一个扣的绑扎。钢筋绑扎机的工作效率是手工操作的四倍以上,如果操作熟练双手各持一台,效率会更高。使用这种机器在施工中能够确保质量,是未来钢筋工程必备的操作机器之一,但是该钢筋绑扎机造价高,且施工器械使用的成本太高。At present, the steel bar binding of construction site construction all is to adopt pure manual binding, and steel bar worker generally all is to adopt to hold an iron crotch in one's hand, and the other hand holds a bunch of cut-off iron wires, and then carries out the binding of steel bar one by one. This is time-consuming and labor-intensive. At present, a hand-held machine that automatically binds steel bars has also appeared on the market, also known as a steel bar binding machine, which is a new type of intelligent power tool for steel bar construction. The steel bar binding machine is shaped like a large pistol. There is a wire winding mechanism at the muzzle. The power distribution device, the trigger is the power switch. When the operator aligns the muzzle of the gun at the intersection point where the steel bars need to be bound, he pulls the trigger with his right thumb, and the machine automatically winds the binding wire three times on the workpiece and then tightens and cuts off, thus completing the binding of a buckle. The working efficiency of the steel bar binding machine is more than four times that of manual operation. If you are skilled in the operation and hold one in each hand, the efficiency will be higher. The use of this machine can ensure the quality in construction, and it is one of the necessary operating machines for steel bar engineering in the future, but the steel bar binding machine is expensive, and the cost of construction equipment is too high.
实用新型内容Utility model content
本实用新型的目的在于提供一种全自动钢筋绑扎机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a fully automatic steel bar binding machine to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种全自动钢筋绑扎机,包括机台,所述机台上设置有两个第一电动伸缩杆,且两个第一电动伸缩杆的上部之间设置有绑扎装置,所述绑扎装置内设置有驱动电机,且所述驱动电机上转轴的底端固定连接有夹紧装置,所述机台的上表面开设有放置槽,且放置槽内设置有钢筋,所述机台上放置槽的两侧对称开设有弧形的滑轨,该滑轨内设置有对称的弧形滑片,所述钢筋的下侧设置有铁丝,且铁丝的两端均延伸至弧形滑片的外侧,两个所述弧形滑片的顶端均设置有U形牵引架,所述U形牵引架位于夹紧装置的正下方,且两个所述弧形滑片的底端均通过铆销活动连接有设置有第二电动伸缩杆。In order to achieve the above purpose, the utility model provides the following technical solutions: a fully automatic steel bar binding machine, including a machine table, two first electric telescopic rods are arranged on the machine table, and the upper parts of the two first electric telescopic rods A binding device is arranged between them, and a driving motor is arranged in the binding device, and a clamping device is fixedly connected to the bottom end of the upper shaft of the driving motor, and a placement groove is provided on the upper surface of the machine table, and a placement slot is placed in the slot Steel bars are provided, and arc-shaped slide rails are arranged symmetrically on both sides of the placement groove on the machine table. Symmetric arc-shaped sliding pieces are arranged inside the slide rails. Iron wires are arranged on the underside of the steel bars, and the two sides of the iron wires Both ends extend to the outside of the arc-shaped slides, and the top ends of the two arc-shaped slides are provided with U-shaped traction frames, and the U-shaped traction frames are located directly below the clamping device, and the two arc-shaped slides The bottom ends of the sliding pieces are movably connected with a second electric telescopic rod through riveting pins.
优选的,所述U形牵引架的内壁上等距离设置有向上倾斜的齿牙。Preferably, upward-sloping teeth are equidistantly arranged on the inner wall of the U-shaped traction frame.
优选的,所述夹紧装置包括左夹块和右夹块,且左夹块和右夹块的内部均设置有伸缩电机,该伸缩电机的伸缩轴上设置有固定块,且两个所述固定块的一侧面分别延伸至左夹块和右夹块的外部,且两个固定块相接近的一侧面均设置有防滑螺纹。Preferably, the clamping device includes a left clamping block and a right clamping block, and a telescopic motor is arranged inside the left clamping block and the right clamping block, and a fixed block is provided on the telescopic shaft of the telescopic motor, and the two One side of the fixing block respectively extends to the outside of the left clamping block and the right clamping block, and the adjacent sides of the two fixing blocks are provided with non-slip threads.
优选的,所述机台的底部设置有支撑腿,该支撑腿的底部设置有底板,且所述第二电动伸缩杆呈倾斜状固定安装在底板的上表面。Preferably, the bottom of the machine table is provided with supporting legs, the bottom of the supporting legs is provided with a bottom plate, and the second electric telescopic rod is fixedly installed on the upper surface of the bottom plate in an inclined shape.
与现有技术相比,本实用新型具有以下有益效果:该全自动钢筋绑扎机,能自动完成钢筋绑扎的各个工序,实现钢筋绑扎的机械化,使得钢筋绑扎施工速度快、绑扎质量稳定、安全性好、工效高,改善作业条件、减轻操作工人的劳动强度,造价低,且施工器械使用的成本较低。Compared with the prior art, the utility model has the following beneficial effects: the fully automatic steel bar binding machine can automatically complete each process of steel bar binding, realize the mechanization of steel bar binding, and make the steel bar binding construction speed fast, the binding quality stable and safe Good, high work efficiency, improve working conditions, reduce the labor intensity of operators, low cost, and the cost of construction equipment is low.
附图说明Description of drawings
图1为本实用新型结构主视图;Fig. 1 is a front view of the structure of the utility model;
图2为本实用新型夹紧装置结构示意图;Fig. 2 is a structural schematic diagram of the clamping device of the present invention;
图3为本实用新型U形牵引架结构示意图。Fig. 3 is a schematic diagram of the structure of the U-shaped traction frame of the present invention.
图中:1机台、2第一电动伸缩杆、3绑扎装置、301驱动电机、302转轴、4夹紧装置、401左夹块、402右夹块、403伸缩电机、404伸缩轴、405固定块、5放置槽、6钢筋、7滑轨、8弧形滑片、9铁丝、10U形牵引架、11铆销、12第二电动伸缩杆、13齿牙、14支撑腿、15底板。In the figure: 1 machine, 2 first electric telescopic rod, 3 binding device, 301 driving motor, 302 rotating shaft, 4 clamping device, 401 left clamping block, 402 right clamping block, 403 telescopic motor, 404 telescopic shaft, 405 fixing Block, 5 placement slots, 6 steel bars, 7 slide rails, 8 curved slides, 9 iron wires, 10 U-shaped traction frame, 11 riveting pins, 12 second electric telescopic rods, 13 teeth, 14 support legs, 15 base plates.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种全自动钢筋绑扎机,包括机台1,机台1上设置有两个第一电动伸缩杆2,且两个第一电动伸缩杆2的上部之间设置有绑扎装置3,绑扎装置3内设置有驱动电机301,且驱动电机301上转轴302的底端固定连接有夹紧装置4,夹紧装置4包括左夹块401和右夹块402,且左夹块401和右夹块402的内部均设置有伸缩电机403,该伸缩电机403的伸缩轴404上设置有固定块405,且两个固定块405的一侧面分别延伸至左夹块401和右夹块402的外部,且两个固定块405相接近的一侧面均设置有防滑螺纹,机台1的上表面开设有放置槽5,且放置槽5内设置有钢筋6,机台1上放置槽5的两侧对称开设有弧形的滑轨7,该滑轨7内设置有对称的弧形滑片8,钢筋6的下侧设置有铁丝9,铁丝9的长度根据钢筋6的多少提前进行裁剪,且铁丝9的两端均延伸至弧形滑片8的外侧,两个弧形滑片8的顶端均设置有U形牵引架10,U形牵引架10的内壁上等距离设置有向上倾斜的齿牙13,能够使铁丝9的两端在钢筋6的上侧形成交错状,U形牵引架10位于夹紧装置4的正下方,且两个弧形滑片8的底端均通过铆销11活动连接有设置有第二电动伸缩杆12,机台1的底部设置有支撑腿14,该支撑腿14的底部设置有底板15,且第二电动伸缩杆12呈倾斜状固定安装在底板15的上表面,能自动完成钢筋6绑扎的各个工序,实现钢筋6绑扎的机械化,使得钢筋6绑扎施工速度快、绑扎质量稳定、安全性好、工效高,改善作业条件、减轻操作工人的劳动强度,造价低,且施工器械使用的成本较低。Please refer to Figures 1-3, the utility model provides a technical solution: a fully automatic steel bar binding machine, including a machine platform 1, two first electric telescopic rods 2 are arranged on the machine platform 1, and two first electric telescopic rods 2 A binding device 3 is arranged between the upper parts of the telescopic rods 2, and a driving motor 301 is arranged in the binding device 3, and the bottom end of the rotating shaft 302 on the driving motor 301 is fixedly connected with a clamping device 4, and the clamping device 4 includes a left clamping block 401 and the right clamping block 402, and the inside of the left clamping block 401 and the right clamping block 402 are provided with a telescopic motor 403, the telescopic shaft 404 of the telescopic motor 403 is provided with a fixed block 405, and one side of the two fixed blocks 405 is respectively Extending to the outside of the left clamping block 401 and the right clamping block 402, and the sides where the two fixed blocks 405 are close to are provided with anti-slip threads, the upper surface of the machine table 1 is provided with a placement groove 5, and the placement groove 5 is provided with Steel bars 6, the two sides of the slot 5 on the machine table 1 are symmetrically provided with arc-shaped slide rails 7, and symmetrical arc-shaped sliding pieces 8 are arranged inside the slide rails 7, and iron wires 9 are arranged on the lower side of the steel bars 6, and iron wires 9 The length of the steel bar 6 is cut in advance according to the number of steel bars 6, and the two ends of the iron wire 9 all extend to the outside of the arc-shaped slide 8, and the tops of the two arc-shaped slides 8 are all provided with a U-shaped traction frame 10, and the U-shaped traction frame The inner wall of 10 is equidistantly provided with upwardly inclined teeth 13, which can make the two ends of the iron wire 9 form a staggered shape on the upper side of the steel bar 6. The U-shaped traction frame 10 is located directly below the clamping device 4, and the two arcs The bottom ends of the sliding pieces 8 are movably connected with the second electric telescopic rod 12 through the riveting pin 11, the bottom of the machine table 1 is provided with a support leg 14, and the bottom of the support leg 14 is provided with a base plate 15, and the second electric telescopic rod 12 is provided with The telescopic rod 12 is fixedly installed on the upper surface of the bottom plate 15 in an inclined shape, which can automatically complete each process of steel bar 6 binding, and realize the mechanization of steel bar 6 binding, so that the steel bar 6 binding construction speed is fast, the binding quality is stable, the safety is good, and the work efficiency is high , improve the working conditions, reduce the labor intensity of the operators, the cost is low, and the cost of using construction equipment is low.
工作原理:使用时,首先将铁丝9放入机台1的放置槽5内,然后将钢筋6放在铁丝9上,其次再同时启动第二电动伸缩杆12带动弧形滑片8在滑轨7上向上滑动,由U形牵引架10将铁丝9缠绕钢筋6一圈,并且将铁丝9两端形成交错状,此时,由第一电动伸缩杆2调节绑扎装置3的高度,将夹紧装置4的左夹块401和右夹块402调节到交错的铁丝9两侧,夹紧装置4的伸缩电机403通过伸缩轴404带动固定块405对交错的铁丝9进行夹紧,最后绑扎装置3的驱动电机301带动转轴302转动,对交错的铁丝9完成一个扣的绑扎。Working principle: When in use, first put the iron wire 9 into the placement slot 5 of the machine 1, then put the steel bar 6 on the iron wire 9, and then start the second electric telescopic rod 12 at the same time to drive the arc-shaped sliding piece 8 on the slide rail 7 slides upwards, the iron wire 9 is wrapped around the steel bar 6 by the U-shaped traction frame 10, and the two ends of the iron wire 9 are formed in a staggered shape. At this time, the height of the binding device 3 is adjusted by the first electric telescopic rod 2 to clamp the The left clamping block 401 and the right clamping block 402 of the device 4 are adjusted to both sides of the staggered iron wire 9, the telescopic motor 403 of the clamping device 4 drives the fixed block 405 to clamp the staggered iron wire 9 through the telescopic shaft 404, and finally the binding device 3 The driving motor 301 drives the rotating shaft 302 to rotate, and the binding of a buckle is completed to the interlaced iron wire 9.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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CN111287466A (en) * | 2020-03-19 | 2020-06-16 | 郑州梦铭机械科技有限公司 | A hand-held device for efficient binding of building steel bars |
CN111691678A (en) * | 2020-06-23 | 2020-09-22 | 中建七局第一建筑有限公司 | Locking device for main reinforcement and stirrup |
CN113619853A (en) * | 2021-07-27 | 2021-11-09 | 滕州市智星电力电子工程有限公司 | Intelligent binding apparatus of reinforcing bar for building |
-
2016
- 2016-03-30 CN CN201620251713.XU patent/CN205615777U/en not_active Expired - Fee Related
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CN107891623A (en) * | 2017-11-20 | 2018-04-10 | 咸丰隆态生物科技有限公司 | A kind of straw compression set |
CN108860703A (en) * | 2018-06-29 | 2018-11-23 | 广东凯晟照明科技有限公司 | Exempt from the efficient thread sewing machine of welded lamp holder sky cup based on automation |
CN108860703B (en) * | 2018-06-29 | 2024-03-26 | 广东凯晟科技发展有限公司 | Automatic-based welding-free lamp cap empty cup efficient wire stringing machine |
CN111287466A (en) * | 2020-03-19 | 2020-06-16 | 郑州梦铭机械科技有限公司 | A hand-held device for efficient binding of building steel bars |
CN111691678A (en) * | 2020-06-23 | 2020-09-22 | 中建七局第一建筑有限公司 | Locking device for main reinforcement and stirrup |
CN111691678B (en) * | 2020-06-23 | 2021-07-27 | 中建七局第一建筑有限公司 | Locking device for main bars and stirrups |
CN113619853A (en) * | 2021-07-27 | 2021-11-09 | 滕州市智星电力电子工程有限公司 | Intelligent binding apparatus of reinforcing bar for building |
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