CN205606620U - Fuel gas heating furnace combustion air preheating device - Google Patents
Fuel gas heating furnace combustion air preheating device Download PDFInfo
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- CN205606620U CN205606620U CN201620425707.1U CN201620425707U CN205606620U CN 205606620 U CN205606620 U CN 205606620U CN 201620425707 U CN201620425707 U CN 201620425707U CN 205606620 U CN205606620 U CN 205606620U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
Description
技术领域 technical field
本实用新型涉及一种燃气加热炉助燃空气的预热装置,特别是一种燃气加热炉助燃空气预热装置的结构,属于燃气加热设备设计制造技术领域。 The utility model relates to a preheating device for combustion-supporting air of a gas heating furnace, in particular to a structure of a combustion-supporting air preheating device for a gas heating furnace, and belongs to the technical field of design and manufacture of gas heating equipment.
背景技术 Background technique
燃气加热炉的热效率较低,一般在15%~35%之间,其主要原因是燃气炉废气带走大量的热量,且炉温越高其热效率越低。实践证明,燃气炉废气的利用可以提高热效率,方法是利用废气余热预热空气(助燃气体)、预热燃料气、预热工件,其中预热空气最为常用。预热的结果是预热的温度越高,热效率越高、节能效果越好,通常预热温度每提高100℃可节约燃料气5%。因此,要想提高燃气加热炉的热效率,就必须利用加热炉内的废气余热充分预热助燃气体,以实现燃气加热炉热效率的最大化。 The thermal efficiency of gas-fired furnaces is low, generally between 15% and 35%. The main reason is that the exhaust gas of gas-fired furnaces takes away a large amount of heat, and the higher the furnace temperature, the lower the thermal efficiency. Practice has proved that the use of gas furnace exhaust gas can improve thermal efficiency. The method is to use the waste heat of exhaust gas to preheat air (combustion-supporting gas), preheat fuel gas, and preheat workpieces. Among them, preheating air is the most commonly used. The result of preheating is that the higher the preheating temperature, the higher the thermal efficiency and the better the energy saving effect. Generally, every 100°C increase in the preheating temperature can save 5% of fuel gas. Therefore, in order to improve the thermal efficiency of the gas-fired heating furnace, it is necessary to fully preheat the combustion-supporting gas by using the waste heat of the exhaust gas in the heating furnace, so as to maximize the thermal efficiency of the gas-fired heating furnace.
发明内容 Contents of the invention
本实用新型的目的在于提供一种燃气加热炉助燃空气预热装置,旨在充分利用燃气加热炉排出的废气,最大限度地预热助燃空气,使加热炉的燃气热效率最大化。 The purpose of the utility model is to provide a combustion-supporting air preheating device for a gas-fired heating furnace, which aims to make full use of the waste gas discharged from the gas-fired heating furnace, preheat the combustion-supporting air to the greatest extent, and maximize the gas thermal efficiency of the heating furnace.
为了实现上述目的,本实用新型釆取以下技术方案实施:一种燃气加热炉助燃空气预热装置,包括燃气加热炉两侧的炉壁面、两空气预热器、一鼓风机和燃气加热炉顶面的多只燃气喷嘴,所述燃气加热炉两侧的炉壁面之间为炉腔;所述的空气预热器由若干根金属通气管、一进气总管和一出气总管组成,且出气总管上设有与多只燃气喷嘴相通的出气口,其特征在于: In order to achieve the above object, the utility model adopts the following technical solutions: a gas heating furnace combustion air preheating device, including the furnace wall surfaces on both sides of the gas heating furnace, two air preheaters, a blower and the top surface of the gas heating furnace There are multiple gas nozzles, and the furnace chamber is between the furnace walls on both sides of the gas heating furnace; the air preheater is composed of several metal ventilation pipes, an air intake main pipe and an air outlet main pipe, and the air outlet main pipe is There is a gas outlet connected to multiple gas nozzles, which is characterized by:
所述燃气加热炉两侧的炉壁面内各设有一夹层,该夹层的下端通过排气孔与燃气加热炉炉腔的底部相通,上端与燃气加热炉的烟囱相通; The furnace walls on both sides of the gas heating furnace are respectively provided with an interlayer, the lower end of the interlayer communicates with the bottom of the gas heating furnace cavity through the exhaust hole, and the upper end communicates with the chimney of the gas heating furnace;
所述空气预热器中进气总管和出气总管呈相互平行的横向结构,若干根金属通气管呈相互平行、互有间距的竖向结构焊接成一整体,并置放在燃气加热炉两侧的炉壁面夹层内; In the air preheater, the air intake main pipe and the air outlet main pipe are in a horizontal structure parallel to each other, and several metal ventilation pipes are welded into a whole in a vertical structure parallel to each other and spaced from each other, and placed on both sides of the gas heating furnace. In the interlayer of the furnace wall;
所述鼓风机的出风口与进气总管的进气口相通,进气总管的出气口与若干根金属通气管的下端口相通,若干根金属通气管的上端口与出气总管的进气口相通。 The air outlet of the blower communicates with the air inlet of the air intake main pipe, the air outlet of the air intake main pipe communicates with the lower ports of several metal ventilation pipes, and the upper ports of several metal ventilation pipes communicate with the air inlet of the air outlet main pipe.
进一步地,所述若干根金属通气管的通流直径设置在30mm~50mm之间; Further, the flow diameter of the several metal ventilation pipes is set between 30mm and 50mm;
进一步地,所述进气总管和出气总管为方管。 Further, the intake manifold and the exhaust manifold are square pipes.
本实用新型通过炉腔→炉壁面夹层→烟囱构成的废气排出通道与鼓风机→进气总管→金属通气管→出气总管→燃气喷嘴构成的助燃空气通道形成交叉预热,最大限度地使燃气加热炉排出的废气得到充分再利用,使助燃空气得到最大限度地预热,从而使燃气加热炉的热效率大幅提高。 The utility model forms a cross preheating through the waste gas discharge channel formed by the furnace cavity → the interlayer of the furnace wall → the chimney and the combustion-supporting air channel formed by the blower → the intake main pipe → the metal ventilation pipe → the gas outlet main pipe → the gas nozzle, so that the gas heating furnace can be maximized. The exhaust gas is fully reused, so that the combustion air can be preheated to the greatest extent, so that the thermal efficiency of the gas heating furnace is greatly improved.
附图说明 Description of drawings
附图1为实用新型的主视结构示意图; Accompanying drawing 1 is the main view structure schematic diagram of utility model;
附图2为附图1中A-A剖视结构示意图。 Accompanying drawing 2 is A-A sectional structural schematic diagram in accompanying drawing 1.
在附图1和2中:1炉壁面、2空气预热器、201进气总管、202出气总管、203金属通气管、3夹层、4烟囱、5炉腔、6燃气喷嘴、7炉顶面、8鼓风机、a排气孔、b和c和d和e分别为出气口。 In accompanying drawings 1 and 2: 1 furnace wall surface, 2 air preheater, 201 intake main pipe, 202 gas outlet main pipe, 203 metal ventilation pipe, 3 interlayer, 4 chimney, 5 furnace cavity, 6 gas nozzle, 7 furnace top surface , 8 blower, a exhaust hole, b and c and d and e are air outlets respectively.
具体实施方式 detailed description
以下结合附图对本实用新型作进一步解释说明: Below in conjunction with accompanying drawing, the utility model is further explained:
如附图1所示,燃气加热炉两侧的炉壁面1之间为炉腔5;空气预热器2由进气总管201、出气总管202和若干根金属通气管203组成,且出气总管202上设有与多只燃气喷嘴6相通的出气口b、c、d、e;燃气加热炉两侧的炉壁面1内各设有一夹层3,夹层3的下端通过排气孔a与燃气加热炉炉腔5的底部相通,上端与燃气加热炉的烟囱4相通;空气预热器2中进气总管201和出气总管202呈相互平行的横向结构,若干根金属通气管203呈相互平行、互有间距的竖向结构焊接成一整体,并置放在燃气加热炉两侧炉壁面1的夹层3内;鼓风机8的出风口与进气总管201的进气口相通,进气总管201的出气口与若干根金属通气管203的下端口相通,若干根金属通气管203的上端口与出气总管202的进气口相通;若干根金属通气管203的通流直径设置在30mm~50mm之间;进气总管201和出气总管202为方管。 As shown in accompanying drawing 1, the furnace chamber 5 is between the furnace wall surfaces 1 on both sides of the gas-fired heating furnace; There are gas outlets b, c, d, and e connected with multiple gas nozzles 6 on the top; an interlayer 3 is respectively provided in the furnace wall surface 1 on both sides of the gas heating furnace, and the lower end of the interlayer 3 is connected to the gas heating furnace through the exhaust hole a. The bottom of the furnace cavity 5 communicates, and the upper end communicates with the chimney 4 of the gas-fired heating furnace; the air intake main pipe 201 and the air outlet main pipe 202 in the air preheater 2 are in a horizontal structure parallel to each other, and several metal ventilation pipes 203 are in parallel with each other. The vertical structure of the spacing is welded into a whole, and placed in the interlayer 3 of the furnace wall surface 1 on both sides of the gas heating furnace; The lower ports of several metal ventilation pipes 203 communicate with each other, and the upper ports of several metal ventilation pipes 203 communicate with the air inlet of the outlet main pipe 202; the flow diameter of several metal ventilation pipes 203 is set between 30mm and 50mm; The main pipe 201 and the air outlet main pipe 202 are square pipes.
本实用新型工作时,燃气加热炉产生的废气经炉腔5→排气孔a→炉壁面夹层3→烟囱4→大气中;助燃空气→鼓风机8→进气总管201→金属通气管203→出气总管202→b、c、d、e→燃气喷嘴→炉腔5,上述两路气体在燃气加热炉两侧炉壁面1的夹层3内形成交叉,亦形成对助燃空气的预热;由于本实用新型中的金属通气管203的通流直径设置在30mm~50mm之间,进气总管201和出气总管202又为方管,因而最大限度地增加了进气总管201、金属通气管203、出气总管202的受热面积,从而最大限度地使燃气加热炉排出的废气得到充分再利用,使燃气加热炉的热效率得到大幅提高。 When the utility model is working, the waste gas produced by the gas heating furnace passes through the furnace cavity 5 → exhaust hole a → interlayer 3 of the furnace wall surface → chimney 4 → in the atmosphere; combustion air → blower 8 → main intake pipe 201 → metal ventilation pipe 203 → gas outlet Main pipe 202→b, c, d, e→gas nozzle→furnace cavity 5, the above-mentioned two paths of gas form intersections in the interlayer 3 of the furnace wall surface 1 on both sides of the gas heating furnace, and also form the preheating of the combustion-supporting air; The flow diameter of the metal ventilation pipe 203 in the new model is set between 30mm and 50mm, and the intake manifold 201 and the outlet manifold 202 are square tubes, thus increasing the intake manifold 201, the metal ventilator 203, and the outlet manifold to the greatest extent. 202 of the heating area, so that the waste gas discharged from the gas heating furnace can be fully reused, and the thermal efficiency of the gas heating furnace can be greatly improved.
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CN201620425707.1U CN205606620U (en) | 2016-05-12 | 2016-05-12 | Fuel gas heating furnace combustion air preheating device |
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CN201620425707.1U CN205606620U (en) | 2016-05-12 | 2016-05-12 | Fuel gas heating furnace combustion air preheating device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108361459A (en) * | 2018-01-28 | 2018-08-03 | 昆山富凌能源利用有限公司 | Gas header pipe |
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CN108361459A (en) * | 2018-01-28 | 2018-08-03 | 昆山富凌能源利用有限公司 | Gas header pipe |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Assignee: ZHONGKEJUXIN CLEAN ENERGY & HOT FORGING EQUIPMENT RESEARCH AND DEVELOPMENT Co.,Ltd. Assignor: ZHONGJUXIN OCEAN ENGINEERING EQUIPMENT Co.,Ltd. Contract record no.: X2023980045713 Denomination of utility model: A Gas Heating Furnace Combustion Air Preheating Device Granted publication date: 20160928 License type: Common License Record date: 20231107 |
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EE01 | Entry into force of recordation of patent licensing contract | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 |
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CF01 | Termination of patent right due to non-payment of annual fee |