CN205583625U - A multi-functional cable take-up reel - Google Patents

Abstract

The utility model discloses a multifunctional cable take -up reel relates to the electric power tool technical field of power supply station. The utility model discloses a rectangle base, evenly distributed has four universal wheels around the lower surface of rectangle base, upper surface one side of rectangle base is provided with the PLC controller, the upper surface opposite side of rectangle base is provided with power supply unit, weld in vertical direction one side of rectangle base has the left socle, the opposite side of rectangle base welds in vertical direction has the right branch frame, wired roller seat is transversely welded at the middle part of left socle, the utility model discloses an one end of take -up reel is evenly opened has a plurality of tooth's socket, when A servo motor passes through the A pivot and drives gear revolve, is favorable to gear and toothed grooves meshing with transmission, provides power for the rotation of take -up reel, adopting catch bar, through -hole and pushing away the combination of line board, the position that can push away the line board through catch bar control is received the lineman and is done and push away the line board after the completion and release the cable along line roller seat, is favorable to the circulation to receive the line, improves work efficiency.

Description

A multi-functional cable take-up reel

technical field

The utility model relates to the technical field of power tools for power supply stations, in particular to a multifunctional cable take-up reel.

Background technique

Power cables, cables for the transmission and distribution of electrical energy. It is often used in urban underground power grids, outgoing lines of power stations, internal power supply of industrial and mining enterprises, and underwater transmission lines across rivers and seas. In power lines, the proportion of cables is gradually increasing. Power cables are cable products used to transmit and distribute high-power electric energy in the main line of the power system, including 1-500KV and above various voltage levels and various insulated power cables.

With the development of the power system, some power lines will need to increase the voltage level and expand the capacity, so for a region, the recovery of the wires of the power lines is a regular work. The traditional wire recycling is to use the empty wire reel to wind the wire to recycle the wire. One reel must be used per reel of wire retrieved. For the scrapped wires, they can only be used as recycled resources as recycle materials. Since the material of the wire reel is different from that of the wire, after using the wire reel to recycle the wire, it is necessary to separate the wire from the wire reel. Therefore, it is less efficient to use the traditional wire reel to recover the wire.

In the area under the jurisdiction of the power supply, the working environment for cable replacement is generally in the field. For places with poor environment, it will be very inconvenient for electric workers to carry cable equipment, especially in power repair operations. It is often necessary to use the cable take-up reel to wind up the cable. The existing operation is manual operation, which not only has high labor intensity and low work efficiency, but also has defects such as uneven winding and potential safety hazards. The existing two take-up reels The side wheels are all fixed and non-detachable, and the wire reel cannot be removed directly after the cable is wound on the take-up reel, which brings inconvenience to maintenance work.

Contents of the invention

The technical problem to be solved by the utility model is to provide a multifunctional cable take-up reel for the above-mentioned technical deficiencies, which has good portability and stability, self-powered, hydraulic system and PLC controller control, and a high degree of automation , The labor intensity of the workers is low, and the recyclable take-up can be reused, and the work efficiency is high.

In order to achieve the above object, the technical solution adopted in the utility model is:

A multifunctional cable take-up reel, comprising a rectangular base, four universal wheels evenly distributed around the lower surface of the rectangular base; a PLC controller is arranged on one side of the upper surface of the rectangular base; There is a power supply device; one side of the rectangular base is welded with a left bracket in the vertical direction; the other side of the rectangular base is welded with a right bracket in the vertical direction; the middle part of the left bracket is welded with a wired roller seat horizontally; The outer surface of the wire roller shaft seat between the brackets is provided with an annular sinking groove; the wire roller shaft seat is equipped with a take-up reel matching the ring sinking groove through the ring-shaped sinking groove; one end of the wire take-up reel is evenly opened with multiple tooth grooves ; Four L-shaped brackets are evenly welded around the middle part of the inner wall of the line roller shaft seat; the corners of the L-shaped bracket are provided with bracket rounded corners; the top of the L-shaped bracket is welded with a mount; Bolt; one side of the mounting seat is connected with A hydraulic cylinder through positioning bolts; A piston rod is arranged in the middle of one end of A hydraulic cylinder; the top of A piston rod is welded with a cross bracket; the four top ends of the cross bracket are connected with push rods; Four through holes are evenly opened around one side of the left bracket; the top of the push rod is connected with a push wire plate.

To further optimize this technical solution, four connecting rods are evenly welded around the left bracket and the right bracket; the upper part of the connecting rod on the left side of the bracket is threadedly connected with fastening bolts; the connecting frame on the left side of the bracket The rod is fixedly connected with a support plate through fastening bolts; the bottom end of the support plate is provided with a B hydraulic cylinder; the middle part of one end of the B hydraulic cylinder is provided with a B piston rod; the top of the B piston rod is fixedly installed with an A servo motor; A rotating shaft is arranged in the middle of one end of the motor; the A servo motor is connected with a gear through the A rotating shaft; the teeth of the gear are matched with the tooth grooves.

To further optimize this technical solution, the upper side of the left bracket and the right bracket are provided with lifting lugs, and the lifting lugs are arranged in a rectangular shape; the lower part between the two lifting lugs is connected with a guide rod; the upper parts of the two lifting lugs are all open There are round holes; a two-way lead screw is set between the two round holes; a lead screw end cover is installed on the side of the round hole on the upper lug of the right bracket; the outer wall of the lead screw end cover matches the round hole; the lead screw end cover The inner wall matches one end of the two-way lead screw; the side of the round hole on the upper lug of the left bracket is installed with a B servo motor; the middle part of one end of the B servo motor is connected with the two-way lead screw; the upper lug of the left bracket and the upper lug of the right bracket There is a cable slider in between.

To further optimize this technical solution, a guide hole is opened on the lower side of the cable slider; a threaded hole is opened on the middle side of the cable slider; a cable hole is opened on the upper side of the cable slider; The axial direction of the hole and the axial direction of the threaded hole are set on the same vertical plane; the axial direction of the cable hole is perpendicular to the axial direction of the threaded hole; the guide hole is matched with the guide rod; the threaded hole is matched with the two-way screw.

To further optimize this technical solution, four rotating shaft seats are evenly distributed around one side of the right bracket; a torsion spring is installed in the rotating shaft seat; the rotating shaft seat is hinged with a wire retaining plate through the torsion spring; , One end of the wire retaining plate connected to the lower rotating shaft seat is provided with a wire clamping groove.

To further optimize this technical scheme, guide rope holes are opened at the upper and lower ends of the middle part of the wire roll shaft seat; the inner wall middle part of the wire roll shaft seat is horizontally welded with an inner bracket; the upper middle part of the inner bracket and the lower end middle part of the inner bracket are both The B rotating shaft is connected; the middle part of the B rotating shaft is provided with a reel; the outer surface of the reel is wound with multiple turns of nylon rope.

To further optimize this technical solution, the mounting seat is arranged in the middle of the shaft seat of the wire roller; the through hole is matched with the push rod; the wire pushing plate is set in a circular shape; Fit; the outer diameter of the push plate matches the inner diameter of the right bracket.

To further optimize this technical solution, one end of the power supply device is connected to 380V industrial electricity; the other end of the power supply device is connected to the PLC controller, A hydraulic cylinder, B hydraulic cylinder, A servo motor, and B servo motor through circuits.

To further optimize this technical solution, the A hydraulic cylinder, the B hydraulic cylinder, the A servo motor, and the B servo motor are all connected to the PLC controller through a circuit.

Compared with the prior art, the utility model has the following advantages:

1. There are four universal wheels evenly distributed around the lower surface of the rectangular base, which can increase the portability of movement, and is beneficial to the electric workers in the power supply station to conveniently move a multifunctional cable take-up reel;

2. The wire roller shaft seat is installed with a take-up reel matching the ring sink groove through the ring sink groove, which can make the wire take-up reel rotate through the ring sink groove winding roller shaft seat, which is beneficial to the rectangular base and left bracket, right When the bracket remains stationary, the take-up reel drives the cable to wrap around the outer surface of the take-up reel, which enhances the stability;

3. One end of the take-up reel is evenly opened with multiple tooth slots. When the A servo motor drives the gear to rotate through the A rotating shaft, it is conducive to the meshing transmission of the gear and the tooth slot, and provides power for the rotation of the take-up reel;

4. The combination of A hydraulic cylinder, A piston rod and cross support can make the push rod follow the cross support and move along the direction of A piston rod, which is beneficial to control A hydraulic cylinder through PLC controller to control A piston rod and cross support location, enhanced automation performance;

5. Using the combination of push rod, through hole and wire push plate, the position of the wire push plate can be controlled by the push rod. After the wire take-up work is completed, the push wire plate will push the cable out along the wire roller shaft seat, which is beneficial to the circular wire take-up ,Improve work efficiency;

6. The combination of B hydraulic cylinder, B piston rod, A servo motor, A shaft and gear can automatically control the position of A servo motor and gear through B hydraulic cylinder and B piston rod. Power, when the pusher pushes the wire, the A servo motor and gear provide the working space for the pusher, which is conducive to automatic and cooperative work;

7. Using the combination of B servo motor and bidirectional screw, the rotation of the bidirectional screw can be controlled by the B servo motor, and the movement of the cable slider can be controlled through the cooperation of the bidirectional screw and the threaded hole in the middle of the cable slider. Pass through the cable hole on the upper side of the cable slider, which is conducive to the even winding of the cable on the take-up reel;

8. The rotating shaft seat is hinged with a wire retaining plate through a torsion spring, which can limit the position of the cable when taking up the wire. When pushing the wire, the thrust of the wire pushing plate is greater than the elastic force of the torsion spring. When the wire retaining plate opens, it is beneficial to the cable After winding on the take-up reel, remove the reel to facilitate maintenance work;

9. The combination of reel, nylon rope, rope guide hole and thread clamping groove can automatically bind the reel with nylon rope when the wire reel is removed by the push plate, which is beneficial to the transportation of the reel after it is taken up.

Description of drawings

Figure 1 is an isometric side view of a multifunctional cable take-up reel.

Fig. 2 is a left side view of a multifunctional cable take-up reel.

Fig. 3 is a front view of a multifunctional cable take-up reel.

Fig. 4 is a left view of a multifunctional cable take-up reel.

Fig. 5 is a rear view of a multifunctional cable take-up reel.

Fig. 6 is a side sectional view of a multifunctional cable take-up reel.

Fig. 7 is a main sectional view of a multifunctional cable take-up reel.

In the figure: 1. Rectangular base; 2. Universal wheel; 3. PLC controller; 4. Power supply unit; 5. Left bracket; 6. Right bracket; Take-up reel; 10, tooth groove; 11, L-shaped bracket; 12, bracket fillet; 13, mounting seat; 14, positioning bolt; 15, A hydraulic cylinder; 16, A piston rod; 17, cross bracket; 18, Push rod; 19, through hole; 20, wire pushing plate; 21, connecting frame rod; 22, support plate; 23, fastening bolt; 24, B hydraulic cylinder; 25, B piston rod; 26, A servo motor; 27 , A rotating shaft; 28, gear; 29, lifting lug; 30, guide rod; 31, round hole; 32, two-way screw; 33, screw end cover; 34, B servo motor; 35, cable slider; 36 , guide hole; 37, threaded hole; 38, cable hole; 39, rotating shaft seat; 40, torsion spring; B rotating shaft; 46, reel; 47, nylon rope.

detailed description

In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and not intended to limit the scope of the present invention. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present invention.

Specific implementation mode one:

As shown in Figures 1-7, a multifunctional cable take-up reel includes a rectangular base 1, four universal wheels 2 are evenly distributed around the lower surface of the rectangular base 1; a PLC is installed on one side of the upper surface of the rectangular base 1 Controller 3; the other side of the upper surface of the rectangular base 1 is provided with a power supply unit 4; one side of the rectangular base 1 is welded with a left bracket 5 in the vertical direction; the other side of the rectangular base 1 is welded with a Right bracket 6; the middle part of left bracket 5 is horizontally welded with wire roller shaft seat 7; the outer surface of wire roller shaft seat 7 between left bracket 5 and right bracket 6 has annular sinking groove 8; The slot 8 is equipped with a take-up reel 9 that matches the annular sinker 8; one end of the take-up reel 9 is evenly opened with a plurality of tooth grooves 10; four L-shaped brackets 11 are evenly welded around the middle of the inner wall of the wire roller shaft seat 7 ; The corner of the L-shaped bracket 11 is provided with a bracket fillet 12; the top of the L-shaped bracket 11 is welded with a mounting seat 13; a plurality of positioning bolts 14 are evenly distributed around the mounting base 13; one side of the mounting base 13 passes through the positioning bolts 14 is connected with A hydraulic cylinder 15; the middle part of one end of A hydraulic cylinder 15 is provided with A piston rod 16; the top of A piston rod 16 is welded with cross bracket 17; the four top ends of cross bracket 17 are connected with push rod 18; the left bracket There are four through holes 19 evenly around one side of the 5; the top of the push rod 18 is connected with a push wire plate 20; four connecting rods 21 are evenly welded around the left bracket 5 and the right bracket 6; The upper part of the connecting frame rod 21 on the side is threadedly connected with fastening bolts 23; the connecting frame rod 21 on the side of the left bracket 5 is fixedly connected with the support plate 22 through the fastening bolts 23; the bottom end side of the support plate 22 is provided with a B hydraulic Oil cylinder 24; B piston rod 25 is arranged in the middle part of one end of B hydraulic oil cylinder 24; A servo motor 26 is fixedly installed on the top of B piston rod 25; The rotating shaft 27 is connected with a gear 28; the gear teeth of the gear 28 cooperate with the tooth groove 10; the upper side of the left bracket 5 and the right bracket 6 is provided with a lifting lug 29, and the lifting lug 29 is arranged as a rectangle; between the two lifting lugs 29 The lower part is connected with a guide rod 30; the upper parts of the two lifting lugs 29 are provided with round holes 31; a two-way lead screw 32 is arranged between the two round holes 31; Lead screw end cover 33 is arranged; the outer wall of lead screw end cover 33 cooperates with round hole 31; the inner wall of lead screw end cover 33 cooperates with one end of two-way lead screw 32; The B servo motor 34 is installed; the middle part of one end of the B servo motor 34 is connected with the two-way lead screw 32; the cable slider 35 is arranged between the upper lug 29 of the left bracket 5 and the upper lug 29 of the right bracket 6; The bottom side of 35 has guide hole 36; One side of the middle part of the cable slider 35 has a threaded hole 37; The upper side of the cable slider 35 has a cable hole 38; The axial direction of the hole 37 is arranged on the same vertical plane; the axial direction of the cable hole 38 and the axis of the threaded hole 37 The direction is vertical; the guide hole 36 is matched with the guide rod 30; the threaded hole 37 is matched with the two-way lead screw 32; four rotating shaft seats 39 are evenly distributed around one side of the right support 6; a torsion spring 40 is installed in the rotating shaft seat 39; The rotating shaft seat 39 is hinged with a wire retaining plate 41 by a torsion spring 40; the upper rotating shaft seat 39 on one side of the right support 6 and the wire retaining plate 41 one end connected to the lower rotating shaft seat 39 are all provided with a clamping groove 42; The upper and lower ends of the middle part are provided with guide rope holes 43; the middle part of the inner wall of the line roller shaft seat 7 is horizontally welded with an inner bracket 44; The middle part is provided with a reel 46; the outer surface of the reel 46 is wound with many turns of nylon rope 47; the mounting seat 13 is arranged in the middle part of the line roller shaft seat 7; the through hole 19 is matched with the push rod 18; the pusher plate 20 is set It is circular; the inner diameter of the wire pushing plate 20 matches the outer diameter of the take-up reel 9; the outer diameter of the wire pushing plate 20 matches the inner diameter of the right bracket 6; one end of the power supply device 4 is connected to 380V industrial electricity; The other end of power supply device 4 is connected with PLC controller 3, A hydraulic cylinder 15, B hydraulic cylinder 24, A servo motor 26, B servo motor 34 through circuit; A hydraulic cylinder 15, B hydraulic cylinder 24, A servo motor 26, The B servo motors 34 are all connected with the PLC controller 3 through a circuit.

When the utility model is actually implemented, an accident occurs in the area under the jurisdiction of the power supply station, and it is necessary to take up the work. The electric workers in the power supply station move a multifunctional cable take-up reel through four universal wheels 2 on the lower surface of the rectangular base 1 to reach After the accident site, pass one end of the cable through the cable hole 38, wind it on the take-up reel 9, push the B piston rod 25 to move by controlling the B hydraulic cylinder 24, indirectly control the positions of the A servo motor 26 and the gear 28, and start A servo motor 26, A servo motor 26 drives the gear 28 to rotate through the A rotating shaft 27, the gear 28 meshes with the tooth groove 10 to provide power for the take-up reel 9, the take-up reel 9 rotates with the gear 28, and the cable follows the take-up The rotation of the disc 9 is wound on the take-up disc 9, and at the same time, the B servo motor 34 controls the rotation of the two-way screw 32, and the movement of the cable slider 35 is controlled by the cooperation of the two-way screw 32 and the threaded hole 37 in the middle of the cable slider 35 , the cable passes through the cable hole 38 on the upper side of the cable slider 35, which is conducive to the even winding of the cable on the take-up reel 9. After the take-up is completed, one end of the nylon rope 47 is passed through the guide hole 43, tie it to the clamping line slot 42, start the A hydraulic cylinder 15, make the push rod 18 follow the cross bracket 17 and move along the direction of the A piston rod 16, which is beneficial to control the A hydraulic cylinder 15 through the PLC controller 3 to control the A piston The position of the rod 16 and the cross bracket 17, the push rod 18 controls the position of the wire pushing plate 20, the wire pushing plate 20 pushes the cable out along the wire roller shaft seat 7, the rotating shaft seat 39 is hinged with a wire retaining plate 41 through a torsion spring 40, The position of the cable can be restricted when the wire is taken up. When the wire is pushed, the wire blocking plate 41 is opened when the pushing force of the wire pushing plate 20 is greater than the elastic force of the torsion spring 40, which is beneficial for the cable to be wound on the wire take-up reel 9 and then removed. The reel 46 rotates, and the nylon rope 47 wound on the outer surface of the reel 46 stretches along with the movement of the reel. When the wire reel 20 is removed from the reel, the wire reel is automatically tied up with the nylon rope 47, which is beneficial to the wire reel. Shipping after take-up.

It should be understood that the above specific embodiments of the present utility model are only used to illustrate or explain the principle of the present utility model, but not to limit the present utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model shall be included in the protection scope of the present utility model. Furthermore, the appended claims are intended to cover all changes and modifications that come within the scope and boundaries of the appended claims, or equivalents of such scope and boundaries.

Claims (9)

1. a multi-functional cable take-up reel, it is characterised in that: include that rectangular base (1), the lower surface surrounding of rectangular base (1) are evenly distributed with four universal wheels (2)；The upper surface side of rectangular base (1) is provided with PLC (3)；The upper surface opposite side of rectangular base (1) is provided with supply unit (4)；The side in the vertical direction of rectangular base (1) is welded with left socle (5)；The opposite side in the vertical direction of rectangular base (1) is welded with right support (6)；The middle part transverse weld wired roll shaft seat (7) of left socle (5)；The outer surface of line roll shaft seat (7) between left socle (5) and right support (6) has annular deep gouge (8)；Line roll shaft seat (7) is provided with the take-up reel (9) matched with annular deep gouge (8) by annular deep gouge (8)；One end of take-up reel (9) uniformly has multiple teeth groove (10)；In the middle part of the inwall of line roll shaft seat (7), surrounding uniform welding has four L-type support (11)；The corner of L-type support (11) is provided with support fillet (12)；The top of L-type support (11) is welded with mounting seat (13)；The surrounding of mounting seat (13) is evenly distributed with multiple bolt (14)；The side of mounting seat (13) is connected by bolt (14) A hydraulic jack (15)；A piston rod (16) it is provided with in the middle part of one end of A hydraulic jack (15)；The top of A piston rod (16) is welded with cross frame (17)；Four tops of cross frame (17) are respectively connected with catch bar (18)；The side surrounding of left socle (5) uniformly has four through holes (19)；The top of catch bar (18) connects wire-pushing board (20).

A kind of multi-functional cable take-up reel the most according to claim 1, it is characterised in that: between left socle (5) and right support (6), surrounding uniform welding has four side links (21)；Threaded above side link (21) middle part of left socle (5) side have fastening bolt (23)；The side link (21) of left socle (5) side is fixedly connected with gripper shoe (22) by fastening bolt (23)；The side, bottom of gripper shoe (22) is provided with B hydraulic jack (24)；B piston rod (25) it is provided with in the middle part of one end of B hydraulic jack (24)；The top of B piston rod (25) is installed with A servomotor (26)；A rotating shaft (27) it is provided with in the middle part of one end of A servomotor (26)；A servomotor (26) is connected by A rotating shaft (27) gear (28)；The gear teeth of gear (28) coordinate with teeth groove (10).

A kind of multi-functional cable take-up reel the most according to claim 1, it is characterised in that: the side, top of left socle (5) and right support (6) is provided with hanger (29), and hanger (29) is set to rectangle；Bottom between two hangers (29) connects guide post (30)；The top of two hangers (29) all has circular hole (31)；It is provided with two-way leading screw (32) between two circular holes (31)；Circular hole (31) side on right support (6) top hanger (29) is provided with leading screw end cap (33)；The outer wall of leading screw end cap (33) coordinates with circular hole (31)；The inwall of leading screw end cap (33) and the one end fits of two-way leading screw (32)；Circular hole (31) side on left socle (5) top hanger (29) is provided with B servomotor (34)；It is connected with two-way leading screw (32) in the middle part of one end of B servomotor (34)；Winding displacement slide block (35) it is provided with between left socle (5) top hanger (29) and right support (6) top hanger (29).

A kind of multi-functional cable take-up reel the most according to claim 3, it is characterised in that: the side, bottom of winding displacement slide block (35) has pilot hole (36)；The side, middle part of winding displacement slide block (35) has screwed hole (37)；The side, top of winding displacement slide block (35) has winding displacement hole (38)；The axis direction of pilot hole (36) and the axis direction of screwed hole (37) are arranged on same perpendicular；The axis direction in winding displacement hole (38) is vertical with the axis direction of screwed hole (37)；Pilot hole (36) matches with guide post (30)；Screwed hole (37) matches with two-way leading screw (32).

A kind of multi-functional cable take-up reel the most according to claim 1, it is characterised in that: the side surrounding of right support (6) is evenly distributed with four shaft seats (39)；Torsionspring (40) is installed in shaft seat (39)；Shaft seat (39) is hinged with wire-blocking board (41) by torsionspring (40)；Wire-blocking board (41) one end that the top shaft seat (39) of right support (6) side, lower section shaft seat (39) connect is provided with cable clamping interface (42).

A kind of multi-functional cable take-up reel the most according to claim 1, it is characterised in that: the upper and lower two ends, middle part of line roll shaft seat (7) all have rope guiding hole (43)；In the middle part of the inwall of line roll shaft seat (7), horizontal welding is connected to inner support (44)；It is respectively connected with B rotating shaft (45) in the middle part of the upper center of inner support (44) and the lower end of inner support (44)；The middle part of B rotating shaft (45) is provided with reel (46)；The outer surface of reel (46) is wound with multiturn nylon rope (47).

A kind of multi-functional cable take-up reel the most according to claim 1, it is characterised in that: mounting seat (13) is arranged at the middle part of line roll shaft seat (7)；Through hole (19) matches with catch bar (18)；Wire-pushing board (20) is set to annular；The internal diameter of wire-pushing board (20) matches with the external diameter of take-up reel (9)；The external diameter of wire-pushing board (20) closes with the diameter compatible of right support (6).

A kind of multi-functional cable take-up reel the most according to claim 2, it is characterised in that: one end of supply unit (4) is connected to 380V commercial power；The other end of supply unit (4) is connected by circuit with PLC (3), A hydraulic jack (15), B hydraulic jack (24), A servomotor (26).

A kind of multi-functional cable take-up reel the most according to claim 3, it is characterised in that: A hydraulic jack (15), B servomotor (34) are all connected by circuit with PLC (3).