CN205580855U - Hollow slab bridge hinge joint bearing capacity test test piece - Google Patents
Hollow slab bridge hinge joint bearing capacity test test piece Download PDFInfo
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Abstract
本实用新型涉及一种空心板桥铰缝承载力测试试件,测试试件包括第一混凝土梁和第二混凝土梁,第一混凝土梁内和第二混凝土梁内均设置有钢筋配筋,第一混凝土梁内的钢筋配筋及箍筋形式和第二混凝土梁内的钢筋配筋及箍筋形式均与被测空心板桥梁相应位置的钢筋配筋及箍筋形式相同,第一混凝土梁和第二混凝土梁之间设有铰缝,第一混凝土梁的上方和第二混凝土梁的上方共同设有一个完整的混凝土铺装层,第一混凝土梁的强度等级和第二混凝土梁的强度等级均与被测空心板梁的强度等级相同。本实用新型的测试试件制作简单、可操作性强、便于铰缝受力性能实验研究,且体量不大,方便进行静力和疲劳试验,可解决铰缝受力性能快速测定的技术难题。
The utility model relates to a specimen for testing the bearing capacity of hinge joints of hollow slab bridges. The specimen for testing comprises a first concrete beam and a second concrete beam. Steel bars are arranged inside the first concrete beam and inside the second concrete beam. The form of reinforcement and stirrup in the first concrete beam and the form of reinforcement and stirrup in the second concrete beam are the same as the form of reinforcement and stirrup in the corresponding position of the measured hollow slab bridge, and the form of reinforcement and stirrup in the first concrete beam and A hinge joint is provided between the second concrete beams, a complete concrete pavement layer is provided above the first concrete beams and the second concrete beams, the strength grade of the first concrete beams and the strength grade of the second concrete beams Both are the same strength level as the tested hollow slab girder. The test piece of the utility model is simple to manufacture, has strong operability, and is convenient for experimental research on the stress performance of hinged joints, and is small in size, which is convenient for static force and fatigue tests, and can solve the technical problem of rapid determination of hinged joints' stress performance .
Description
技术领域technical field
本实用新型涉及桥梁领域,尤其涉及一种空心板桥铰缝承载力测试试件。The utility model relates to the field of bridges, in particular to a specimen for testing the hinge joint bearing capacity of a hollow slab bridge.
背景技术Background technique
空心板桥是一种常用桥型,其构造简单、施工方便,应用非常广泛。铰缝将该类桥梁在横向连成一体是其关键构件,然而工程实践表明,铰缝的耐用性差,经常出现渗漏、泛白和脱落等病害,因而它也是该类桥梁的薄弱构件。目前规范尚未给铰缝承载力计算方法,设计人员将其视为构造缝,认为其承载力足够,这与实际相悖,其关键问题在于如何获得铰缝的承载力值。Hollow slab bridge is a commonly used bridge type, which is simple in structure, convenient in construction, and widely used. Hinge joints are the key components that connect such bridges in the horizontal direction. However, engineering practice shows that hinge joints have poor durability and often suffer from leakage, whitening and falling off. Therefore, they are also weak components of this type of bridges. At present, the code does not provide a calculation method for the bearing capacity of hinge joints. Designers regard them as structural joints and think their bearing capacity is sufficient, which is contrary to reality. The key issue is how to obtain the bearing capacity value of hinge joints.
目前可以采用论文文献《装配式空心板桥铰缝破坏模式试验研究》记载的足尺寸模型试验和论文文献《空心板梁铰缝受力性能节段模型试验研究》记载的足尺寸节段模型实测铰缝承载力,试验工作量大,造价偏高,且难以开展疲劳试验获取疲劳荷载下的承载力。At present, the full-scale model test recorded in the paper "Research on the failure mode of hinge joints of prefabricated hollow slab bridges" and the full-scale segmental model test recorded in the paper "Research on the mechanical performance of hinge joints of hollow slab bridges" can be used. Bearing capacity of hinged joints, the test workload is large, the cost is high, and it is difficult to carry out fatigue tests to obtain the bearing capacity under fatigue load.
论文文献《空心板混凝土铰缝抗剪性能试验研究》记载的代表的节点抗剪试验可获得铰缝抗剪承载力,该方法构件较小试验方便,但实际铰缝往往处于弯剪复合应力状态下,因而该方法所测得的铰缝抗剪承载力不代表铰缝的实际承载力。比如论文文献《空心板混凝土铰缝抗剪性能试验研究》与论文文献《装配式空心板桥铰缝破坏模式试验研究》铰缝尺寸和板的截面高度一致,论文文献《空心板混凝土铰缝抗剪性能试验研究》节点试验结果显示铰缝开裂荷载为133kN,极限承载力为290kN,而论文文献《装配式空心板桥铰缝破坏模式试验研究》足尺才模型试验所得开裂与极限荷载分别为70kN和140kN。这主要是因为实际铰缝承受弯剪复合应力作用,而非单纯受剪。因而,寻求一种既经济又易行可靠的方法测定铰缝承载力是十分有必要的。The representative joint shear test recorded in the paper "Experimental Research on the Shear Performance of Hollow Slab Concrete Hinge Joints" can obtain the shear bearing capacity of hinge joints. This method is small and convenient for testing, but the actual hinge joints are often in a state of combined bending and shear stress Therefore, the hinge joint shear capacity measured by this method does not represent the actual bearing capacity of the hinge joint. For example, the paper "Experimental Research on the Shear Performance of Hollow Slab Concrete Hinge Joints" and the paper "Experimental Research on the Failure Mode of Hinge Joints of Prefabricated Hollow Slab Bridges" are consistent with the size of the hinge joints and the section height of the slab. The joint test results of "Shear Performance Test Research" show that the hinge cracking load is 133kN, and the ultimate bearing capacity is 290kN, while the cracking and ultimate load obtained from the full-scale model test in the paper "Experimental Research on Hinge Joint Failure Mode of Prefabricated Hollow Slab Bridge" are respectively 70kN and 140kN. This is mainly due to the fact that the actual hinge joints are subjected to combined bending and shear stresses, rather than simply being sheared. Therefore, it is very necessary to find an economical, easy and reliable method to measure the bearing capacity of hinge joints.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种空心板桥铰缝承载力测试试件,本实用新型提供的铰缝承载力测试试件受力明确,便于试验观测和成果整理,制作简单。The technical problem to be solved by the utility model is to provide a hollow slab bridge hinge joint bearing capacity test specimen. The hinge joint bearing capacity test specimen provided by the utility model has clear force, which is convenient for test observation and results arrangement, and is simple to manufacture.
本实用新型的技术原理:研究表明铰缝传力具有明显的局部性,即集中荷载作用于纵梁时,该纵梁两侧的铰缝受力最大,其余铰缝受力较小,且铰缝受力主要集中于荷载对应的位置,其余位置均较小。因而,可以取出荷载作用的局部位置的铰缝和纵梁,沿被测空心板桥跨纵向取较小的一段来研究铰缝的受力性能。铰缝主要受剪力和弯矩作用,其中弯矩效应与纵梁的抗扭刚度相关,故可采用普通矩形梁代替原纵梁的截面形式,使其抗弯刚度与原纵梁截面抗扭刚度一致,这就相当于在普通梁跨中设置一个铰缝连接,铰缝的受力状态与桥梁中受力状态一致。该方法体量适中,可方便地进行疲劳试验,且可通过改变铰缝两侧梁的截面模拟铰缝两侧纵梁刚度不等的情况。The technical principle of the utility model: the research shows that the force transmission of the hinge joint has obvious locality, that is, when the concentrated load acts on the longitudinal beam, the hinge joint on both sides of the longitudinal beam bears the largest force, and the other hinge joints bear less force, and the hinge joint The stress of the seam is mainly concentrated in the position corresponding to the load, and the other positions are relatively small. Therefore, the hinge joint and longitudinal beam at the local position where the load acts can be taken out, and a smaller section along the longitudinal direction of the measured hollow slab bridge span can be taken to study the mechanical performance of the hinge joint. The hinge joint is mainly affected by shear force and bending moment, and the bending moment effect is related to the torsional stiffness of the longitudinal beam. Therefore, an ordinary rectangular beam can be used to replace the cross-section of the original longitudinal beam, so that its bending stiffness is the same as that of the original longitudinal beam. The stiffness is the same, which is equivalent to setting a hinge joint connection in the ordinary beam span, and the stress state of the hinge joint is consistent with the stress state of the bridge. The method has a moderate volume and is convenient for carrying out fatigue tests, and can simulate the situation of unequal rigidity of the longitudinal beams on both sides of the hinge joint by changing the cross-section of the beams on both sides of the hinge joint.
为解决上述技术问题,本实用新型提供一种空心板桥铰缝承载力测试试件,其中测试试件包括模拟被测空心板桥空心板梁的第一混凝土梁和模拟被测空心板桥空心板梁的第二混凝土梁,第一混凝土梁和第二混凝土梁之间设有铰缝,所述第一混凝土梁的上方和第二混凝土梁的上方共同设有一个完整的混凝土铺装层,第一混凝土梁内和第二混凝土梁内均设置有钢筋配筋,第一混凝土梁内与铰缝连接处的钢筋的配置种类、数量及形式和第二混凝土梁内与铰缝连接处的钢筋的配置种类、数量及形式分别与被测空心板桥铰缝两侧的空心板梁相应位置处钢筋的配置种类、数量及形式相同,第一混凝土梁的强度等级和第二混凝土梁的强度等级分别与被测空心板桥铰缝两侧的空心板梁的强度等级相同。In order to solve the above technical problems, the utility model provides a hollow slab bridge hinge joint bearing capacity test specimen, wherein the test specimen includes the first concrete beam simulating the hollow slab girder of the tested hollow slab bridge and the hollow concrete beam of the simulated hollow slab bridge to be tested. For the second concrete beam of the slab beam, a hinge joint is provided between the first concrete beam and the second concrete beam, and a complete concrete pavement layer is jointly arranged above the first concrete beam and the second concrete beam, Both the inside of the first concrete beam and the inside of the second concrete beam are provided with reinforcing bars, the type, quantity and form of the configuration of the reinforcement in the first concrete beam connected to the hinge joint and the reinforcement in the joint of the hinge joint in the second concrete beam The type, quantity and form of configuration are the same as the configuration type, quantity and form of steel bars at the corresponding positions of the hollow slab girders on both sides of the hinge joint of the measured hollow slab bridge. The strength grade of the first concrete beam and the strength grade of the second concrete beam They are the same as the strength grades of the hollow slab beams on both sides of the hinge joint of the tested hollow slab bridge.
所述被测空心板桥的空心板梁内横向设置的水平钢筋配筋纵向的间距为d,第一混凝土梁的长度为l 1,第一混凝土梁的宽度为b 1,第一混凝土梁的高度为h 1,第二混凝土梁的长度为l 2,第一混凝土梁的宽度为b 2,第二混凝土梁的高度为h 2,所述铰缝的高度为h sk,铰缝的上开口的宽度为b sk,第一混凝土梁上方所设置的混凝土铺装层的厚度为h c1,第二混凝土梁上方所设置的混凝土铺装层的厚度为h c2,所述铰缝的高度为h sk,铰缝的上开口宽度为b sk,被测空心板桥铰缝两侧的空心板梁的宽度为分别为D1和D2,被测空心板桥的铰缝的高度为h s,被测空心板桥的铰缝的上开口宽度为b s。The vertical distance between the horizontal steel bars arranged horizontally in the hollow slab girder of the tested hollow slab bridge is d, the length of the first concrete beam is l 1 , the width of the first concrete beam is b 1 , and the length of the first concrete beam is The height is h 1 , the length of the second concrete beam is l 2 , the width of the first concrete beam is b 2 , the height of the second concrete beam is h 2 , the height of the hinged joint is h sk , and the upper opening of the hinged joint is The width of the concrete pavement is b sk , the thickness of the concrete pavement above the first concrete beam is h c1 , the thickness of the concrete pavement above the second concrete beam is h c2 , and the height of the joint is h sk , the width of the upper opening of the hinge joint is b sk , the widths of the hollow slab girders on both sides of the hinge joint of the measured hollow slab bridge are D 1 and D 2 respectively, and the height of the hinge joint of the measured hollow slab bridge is h s , The width of the upper opening of the hinge of the tested hollow slab bridge is b s .
其中l 1=D1+20厘米, QUOTE ,n取大于1的整数;l 2=D2+20厘米, QUOTE ,n取大于1的整数,b 1=b 2,h sk=h s,b sk=b s。where l 1 =D 1 +20 cm, QUOTE , n takes an integer greater than 1; l 2 =D 2 +20cm, QUOTE , n takes an integer greater than 1, b 1 = b 2 , h sk = h s , b sk = b s .
其中上述公式及符号中的下标仅仅作为下标区别,并不代表其它实际的意义。The subscripts in the above formulas and symbols are only used as subscripts to distinguish them, and do not represent other practical meanings.
所述第一混凝土梁内设置有横向的预应力筋管道,所述第二混凝土梁内设置有横向的预应力筋管道,所述铰缝内设置有横向的预应力筋管道。The first concrete beam is provided with a transverse prestressed tendon pipe, the second concrete beam is provided with a transverse prestressed tendon pipe, and the hinge joint is provided with a transverse prestressed tendon pipe.
所述预应力筋管道内设有预应力束。The prestressed tendon pipe is provided with prestressed beams.
所述第一混凝土梁的下表面设置钢垫板,且钢垫板紧贴铰缝,在第二混凝土梁的上表面混凝土铺装层上设置有两块钢垫板,且其中一块钢垫板紧贴铰缝设置,另外一块钢垫板远离铰缝设置,两块钢垫板的上方设置有加载块,加载块上施加有抗剪承载力。The lower surface of the first concrete beam is provided with a steel backing plate, and the steel backing plate is close to the hinge joint, and two steel backing plates are arranged on the concrete pavement layer on the upper surface of the second concrete beam, and one of the steel backing plates is It is set close to the hinge joint, and another steel backing plate is set away from the hinge joint. A loading block is set above the two steel backing plates, and the shear bearing capacity is applied to the loading block.
所述混凝土铺装层的上表面设置两块钢垫板,且两块钢垫板分别位于铰缝的两侧,两块钢垫板关于铰缝中心线对称设置,两块钢垫板的上方设置加载块,加载块上施加有弯曲承载力。Two steel backing plates are arranged on the upper surface of the concrete paving layer, and the two steel backing plates are respectively located on both sides of the hinge joint, and the two steel backing plates are arranged symmetrically about the center line of the hinge joint, and above the two steel backing plates A loading block is provided on which a bending load is applied.
所述铰缝正上方的混凝土铺装层上设置钢垫板,钢垫板上施加有弯剪复合作用承载力。A steel backing plate is arranged on the concrete pavement layer directly above the hinge joint, and the steel backing plate is applied with a bending-shear composite action bearing capacity.
本实用新型的测试试件制作简单、可操作性强、便于铰缝受力性能实验研究。与现有技术相比本实用新型的优点是:一是按照本实用新型提供的铰缝承载力测试试件受力明确,便于试验观测和成果整理,制作简单;二是所制作的测试试件体量不大,方便进行静力和疲劳试验,可解决铰缝受力性能快速测定的技术难题。The test piece of the utility model is simple to manufacture, has strong operability, and is convenient for experimental research on the force performance of hinged joints. Compared with the prior art, the utility model has the following advantages: firstly, the stress of the test piece for hinge bearing capacity provided by the utility model is clear, which is convenient for test observation and result arrangement, and is simple to manufacture; It is small in size, convenient for static and fatigue tests, and can solve the technical problem of rapid determination of the mechanical performance of hinged joints.
附图说明Description of drawings
图1为本实用新型测试试件的示意图;Fig. 1 is the schematic diagram of the utility model test specimen;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为图1的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 1;
图4为测试试件纯剪切示意图;Figure 4 is a schematic diagram of the pure shear of the test specimen;
图5为测试试件纯弯曲示意图;Figure 5 is a schematic diagram of pure bending of the test specimen;
图6为测试试件弯剪复合作用意图;Fig. 6 is the schematic diagram of the combined bending and shearing action of the test specimen;
图7实施例一第一混凝土梁和第二混凝土梁配筋立面图;Fig. 7 embodiment one first concrete beam and the second concrete beam reinforcement elevation view;
图8为图7的C-C剖视图;Fig. 8 is a C-C sectional view of Fig. 7;
图9实施例一铰缝和铺装配筋立面图;Fig. 9 embodiment one hinged seam and pavement reinforcement elevation view;
图10为图9的D-D剖视图;Fig. 10 is a D-D sectional view of Fig. 9;
图11实施例一测试试件的配筋立面图;The reinforcement elevation view of the test piece of Fig. 11 embodiment one;
图12为图11的E-E剖视图;Fig. 12 is the E-E sectional view of Fig. 11;
图13为实施例一测试试件的配筋详图;Fig. 13 is the reinforcement detailed drawing of embodiment one test specimen;
图14为实施例一测试试件测试过程中所使用钢板的结构示意图;Fig. 14 is the schematic structural view of the steel plate used in the testing process of the test specimen in embodiment one;
图15实施例二旧双孔空心板桥横断面图。The cross-sectional view of the old double-hole hollow slab bridge of Fig. 15 embodiment two.
具体实施方式detailed description
为使本实用新型的目的、技术方案和有益效果更加清楚,下面结合附图对本实用新型实施方式作进一步详细描述。In order to make the purpose, technical solutions and beneficial effects of the utility model clearer, the following will further describe the implementation of the utility model in detail in conjunction with the accompanying drawings.
如图1所示,本实用新型所述的一种空心板桥铰缝承载力测试试件,其中测试试件包括模拟被测空心板桥空心板梁的第一混凝土梁1和模拟被测空心板桥空心板梁的第二混凝土梁2,第一混凝土梁1和第二混凝土梁2之间设有铰缝3,所述第一混凝土梁1的上方和第二混凝土梁2的上方共同设有一个完整的混凝土铺装层4,第一混凝土梁1内和第二混凝土梁2内均设置有钢筋配筋,第一混凝土梁1内与铰缝3连接处的钢筋的配置种类、数量及形式和第二混凝土梁2内与铰缝3连接处的钢筋的配置种类、数量及形式分别与被测空心板桥铰缝两侧空心板梁相应位置处钢筋的配置种类、数量及形式相同,第一混凝土梁1的强度等级和第二混凝土梁2的强度等级分别与被测空心板桥铰缝两侧的空心板梁的强度等级相同。As shown in Figure 1, a kind of hollow slab bridge hinge joint bearing capacity test specimen described in the utility model, wherein the test specimen comprises the first concrete beam 1 of simulating the hollow slab girder of the hollow slab bridge to be tested and the simulated hollow slab girder to be tested. For the second concrete beam 2 of the hollow slab girder of the board bridge, a hinge joint 3 is provided between the first concrete beam 1 and the second concrete beam 2, and the top of the first concrete beam 1 and the top of the second concrete beam 2 are jointly set There is a complete concrete pavement layer 4, steel bars are provided in the first concrete beam 1 and the second concrete beam 2, the configuration type, quantity and The configuration type, quantity and form of the steel bars at the connection between the form and the hinge joint 3 in the second concrete beam 2 are respectively the same as the configuration type, quantity and form of the steel bars at the corresponding positions of the hollow slab beams on both sides of the hinge joint of the measured hollow slab bridge, The strength grades of the first concrete beam 1 and the second concrete beam 2 are respectively the same as the strength grades of the hollow slab beams on both sides of the hinge joint of the tested hollow slab bridge.
如果被测铰缝1位置存在横向预应力,则第一混凝土梁1内设置有横向的预应力筋管道7,所述第一混凝土梁2内设置有横向的预应力筋管道7。If there is a transverse prestress at the position of the hinge joint 1 to be tested, a transverse prestressing tendon pipe 7 is arranged in the first concrete beam 1 , and a transverse prestressing tendon pipe 7 is arranged in the first concrete beam 2 .
其中如图7、图8所示,第一混凝土梁1和第二混凝土梁2均由纵向受拉钢筋8、纵向受压钢筋10、腰筋9构成,其中纵向受压钢筋10设置于顶部,纵向受拉钢筋8设置于底部,腰筋9位于纵向受拉钢筋8和纵向受压钢筋10之间。如图9、图10所示,第一混凝土梁1与铰缝3的连接处的配筋和第二混凝土梁2与铰缝3的连接处的配筋均由梁上部与铰缝交接位置构造筋11、梁搭接钢筋12、铰缝底部配筋13、对拉筋14、梁下部与铰缝交接位置构造筋15构成,如图11、图12、图13所示,其测试试件整体的配筋还需要内箍筋16、外箍筋17、纵向铺装钢筋18、横向铺装钢筋19、铰缝交叉钢筋20共同构成整体的钢筋笼,以此来保证测试试件的配筋形式、构造和整体强度与被测空心板桥相匹配。As shown in Fig. 7 and Fig. 8, the first concrete beam 1 and the second concrete beam 2 are both composed of longitudinal tensile reinforcement 8, longitudinal compression reinforcement 10, and waist reinforcement 9, wherein the longitudinal compression reinforcement 10 is arranged at the top, The longitudinal tension reinforcement 8 is arranged at the bottom, and the waist bar 9 is located between the longitudinal tension reinforcement 8 and the longitudinal compression reinforcement 10 . As shown in Figure 9 and Figure 10, the reinforcement at the connection between the first concrete beam 1 and the hinge joint 3 and the reinforcement at the connection between the second concrete beam 2 and the hinge joint 3 are constructed at the junction of the upper part of the beam and the hinge joint Reinforcement 11, beam lapping rebar 12, hinge joint bottom reinforcement 13, opposite tie reinforcement 14, and structural reinforcement 15 at the junction of the lower part of the beam and the hinge joint, as shown in Fig. 11, Fig. 12 and Fig. 13, the test specimen as a whole Reinforcement also requires inner stirrups 16, outer stirrups 17, longitudinal paving reinforcements 18, horizontal paving reinforcements 19, and intersecting joint reinforcements 20 to form an integral reinforcement cage to ensure the reinforcement form of the test specimens. , structure and overall strength match the tested hollow slab bridge.
所述被测空心板桥的空心板梁内横向设置的水平钢筋配筋纵向的间距为d,第一混凝土梁1的长度为l 1,第一混凝土梁1的宽度为b 1,第一混凝土梁1的高度为h 1,第二混凝土梁2的长度为l 2,第一混凝土梁2的宽度为b 2,第二混凝土梁2的高度为h 2,所述铰缝3的高度为h sk,铰缝3的上开口的宽度为b sk,第一混凝土梁1上方所设置的混凝土铺装层4的厚度为h c1,第二混凝土梁2上方所设置的混凝土铺装层4的厚度为h c2,所述铰缝3的高度为h sk,铰缝3的上开口宽度为b sk,被测空心板桥铰缝3两侧的空心板梁的宽度为分别为D1和D2,被测空心板桥的铰缝3的高度为h s,被测空心板桥的铰缝3的上开口宽度为b s。The vertical spacing of the horizontal steel bars arranged horizontally in the hollow slab girder of the measured hollow slab bridge is d, the length of the first concrete beam 1 is l 1 , the width of the first concrete beam 1 is b 1 , and the first concrete The height of the beam 1 is h 1 , the length of the second concrete beam 2 is l 2 , the width of the first concrete beam 2 is b 2 , the height of the second concrete beam 2 is h 2 , and the height of the hinge joint 3 is h sk , the width of the upper opening of the joint 3 is b sk , the thickness of the concrete pavement 4 above the first concrete beam 1 is h c1 , and the thickness of the concrete pavement 4 above the second concrete beam 2 is h c2 , the height of the hinge joint 3 is h sk , the width of the upper opening of the hinge joint 3 is b sk , and the widths of the hollow slab girders on both sides of the hinge joint 3 of the measured hollow slab bridge are D 1 and D 2 respectively , the height of the hinge joint 3 of the measured hollow slab bridge is h s , and the width of the upper opening of the hinge joint 3 of the measured hollow slab bridge is b s .
其中l 1=D1+20厘米, QUOTE ,n取大于1的整数;l 2=D2+20厘米, QUOTE ,n取大于1的整数,b 1=b 2,h sk=h s,b sk=b s。where l 1 =D 1 +20 cm, QUOTE , n takes an integer greater than 1; l 2 =D 2 +20cm, QUOTE , n takes an integer greater than 1, b 1 = b 2 , h sk = h s , b sk = b s .
其中上述公式及符号中的下标仅仅作为下标区别,并不代表其他实际的意义。The subscripts in the above formulas and symbols are only used as subscripts to distinguish them, and do not represent other practical meanings.
针对一种空心板桥铰缝承载力测试试件的制作方法主要包括以下步骤:A method for manufacturing a specimen for testing the hinge joint bearing capacity of a hollow slab bridge mainly includes the following steps:
第一步:根据荷载横向分布原理计算被测空心板桥铰缝3两侧紧邻的两个空心板梁的荷载设计值,取其计算所得的最大值(一般不会超过70kN)作为测试试件的荷载设计值,根据《混凝土结构设计规范》确定测试试件的配筋及箍筋方式,需要注意的是测试试件的箍筋设计时应伸入其上的混凝土铺装层4一部分长度,与被测空心板桥中空心板梁内钢筋深入混凝土铺装层4相匹配,根据被测空心板桥铰缝3两侧空心板梁的配筋确定第一混凝土梁1与铰缝3接触处构造钢筋的形式及第二混凝土梁2与铰缝3接触处构造钢筋的形式,并制作相应的钢筋,根据被测空心板桥铰缝和铺装配筋,确定二者的配筋。Step 1: Calculate the load design values of the two hollow slab girders adjacent to the hinge joint 3 of the tested hollow slab bridge according to the principle of load lateral distribution, and take the calculated maximum value (generally not exceeding 70kN) as the test specimen The load design value of the test piece is determined according to the "Code for Design of Concrete Structures". It is matched with the reinforcement inside the hollow slab girder of the measured hollow slab bridge and goes deep into the concrete pavement layer 4, and the contact point between the first concrete beam 1 and the hinge joint 3 is determined according to the reinforcement of the hollow slab beams on both sides of the hinge joint 3 of the measured hollow slab bridge The form of the structural reinforcement and the form of the structural reinforcement at the contact between the second concrete beam 2 and the hinge joint 3, and make the corresponding reinforcement, and determine the reinforcement of the two according to the measured hollow slab bridge hinge joint and pavement reinforcement.
第二步:加工钢筋后,分别绑扎第一混凝土梁1的钢筋笼和第二混凝土梁2的钢筋笼。Step 2: After processing the steel bars, the steel cages of the first concrete beam 1 and the steel cages of the second concrete beam 2 are bound respectively.
第三步:组装模板,分别按照设计要求浇注第一混凝土梁1和第二混凝土梁2,并养护至设计强度。Step 3: Assemble the formwork, pour the first concrete beam 1 and the second concrete beam 2 respectively according to the design requirements, and maintain them to the design strength.
第四步:制作并安装铰缝3钢筋。Step 4: Fabricate and install hinge 3 steel bars.
第五步:制作铺装钢筋并分别安装在第一混凝土梁1的上表面和第二混凝土梁2的上表面。The fifth step: making paving steel bars and installing them on the upper surface of the first concrete beam 1 and the upper surface of the second concrete beam 2 respectively.
第六步:组装模板,按照设计要求浇注铰缝及完整的混凝土铺装层4。Step 6: Assemble the formwork, pour hinge joints and a complete concrete pavement layer 4 according to the design requirements.
如果被测铰缝3位置存在横向预应力,则在第一混凝土梁1的钢筋笼、第二混凝土梁2的钢筋笼和铰缝3钢筋笼的制作过程中预留预应力筋管道7。If there is transverse prestress at the position of the hinge joint 3 to be tested, the prestressing tendon pipe 7 is reserved during the manufacture of the reinforcement cage of the first concrete beam 1, the reinforcement cage of the second concrete beam 2, and the reinforcement cage of the hinge joint 3.
如果被测铰缝3位置存在横向预应力,则测试试件养护至规定设计强度后,往预应力筋管道7内穿预应力束,并将预应力束张拉至设计值。If there is a transverse prestress at the position of the tested hinge joint 3, after the test specimen is cured to the specified design strength, the prestressed beam is passed into the prestressed tendon pipe 7, and the prestressed beam is stretched to the design value.
实施例一:Embodiment one:
该实施例提供的是一座10m的空心板桥,其设计与交通部2008通用套图之新规范一级简支10m空心板梁桥标准图一致。What this embodiment provides is a 10m hollow slab bridge, and its design is consistent with the standard drawing of the first-level simply supported 10m hollow slab girder bridge of the new specification of the Ministry of Communications 2008 general set of drawings.
具体制作时包括以下步骤:The specific production includes the following steps:
(1)确定第一混凝土梁1、第二混凝土梁2、铰缝3和混凝土铺装层4的配筋及混凝土的强度等级。(1) Determine the reinforcement of the first concrete beam 1, the second concrete beam 2, the hinge joint 3 and the concrete pavement layer 4 and the strength grade of the concrete.
根据交通部2008通用套图之新规范一级简支10m空心板梁桥标准图,第一混凝土梁1的高度h 1为600mm,第一混凝土梁1的宽度b 1为300mm,第一混凝土梁1的长度l 1为1495mm,第二混凝土梁2的高度h 2为600mm,第二混凝土梁2的宽度b 2为300mm,第二混凝土梁2的长度l 2为1495mm,空心板桥的宽度D为990mm,混凝土铺装层4的厚度为h c2为100mm,铰缝3下方的第一混凝土梁1和第二混凝土梁2之间的缝隙宽10mm。其中1495mm>990mm+100mm,满足其要求。第一混凝土梁1的强度为C40,第二混凝土梁2的强度为C40,混凝土铺装层4的强度为C40,铰缝3的强度为C50。According to the standard drawing of the first-class simply supported 10m hollow slab girder bridge of the new specification of the 2008 general set of drawings of the Ministry of Communications, the height h 1 of the first concrete beam 1 is 600mm, the width b 1 of the first concrete beam 1 is 300mm, and the first concrete beam 1 The length l 1 of the second concrete beam 2 is 1495mm, the height h 2 of the second concrete beam 2 is 600mm, the width b 2 of the second concrete beam 2 is 300mm, the length l 2 of the second concrete beam 2 is 1495mm, and the width D of the hollow slab bridge is 990mm, the thickness of the concrete paving layer 4 is h c2 is 100mm, and the gap between the first concrete beam 1 and the second concrete beam 2 below the joint 3 is 10mm wide. Among them, 1495mm>990mm+100mm meets its requirements. The strength of the first concrete beam 1 is C40, the strength of the second concrete beam 2 is C40, the strength of the concrete paving layer 4 is C40, and the strength of the hinge joint 3 is C50.
根据《公路桥涵设计通用规范》铰缝承载力实验属于局部荷载效应测试,应该施加车辆荷载,验算不考虑超载作用,最不利工况(即取最大值)为铰缝正上方作用有一车轮荷载,其值为70kN,计算测试试件配筋。According to the "General Code for Design of Highway Bridges and Culverts", the hinge joint bearing capacity test belongs to the local load effect test, and the vehicle load should be applied, and the overload effect is not considered in the checking calculation. The most unfavorable working condition (that is, the maximum value) is a wheel load directly above the hinge joint. Its value is 70kN, and the reinforcement of the test specimen is calculated.
(2)第一混凝土梁1和第二混凝土梁2的制作(2) Fabrication of the first concrete beam 1 and the second concrete beam 2
分别绑扎第一混凝土梁1的钢筋笼和第二混凝土梁2的钢筋笼,组装模板并浇注混凝土,养护至C40,其中第一混凝土梁1和第二混凝土梁2中均设置有供预应力测试用的预应力管道7。Respectively bind the reinforcement cage of the first concrete beam 1 and the reinforcement cage of the second concrete beam 2, assemble the formwork and pour concrete, and cure to C40, wherein the first concrete beam 1 and the second concrete beam 2 are provided with prestressing test The prestressed pipeline used 7.
(3)铰缝3和混凝土铺装层4的制作(3) Fabrication of hinged joint 3 and concrete pavement layer 4
分别在第一混凝土梁1的上表面和第二混凝土梁2的上表面安装铺装钢筋,在铰缝内安装铰缝钢筋。组装模板并浇注混凝土,养护至C40。Respectively install pavement reinforcing bars on the upper surface of the first concrete beam 1 and the upper surface of the second concrete beam 2, and install hinged reinforcing bars in the hinged joints. Assemble the formwork and pour the concrete, curing to C40.
若用测试试件测试横向预应力对空心板桥铰缝的影响或者被测铰缝处存在预应力钢束,则可在预留的波纹预应力管道7内穿预应力束,然后张拉至设计值。If test specimens are used to test the influence of transverse prestress on the hinge joint of hollow slab bridge or there is prestressed steel beam at the hinge joint of the tested, then the prestressed beam can be worn in the reserved corrugated prestressed pipe 7, and then stretched to design value.
一种空心板桥铰缝承载力测试试件的测试方法主要包括以下步骤:A method for testing a hollow slab bridge hinge joint bearing capacity test piece mainly includes the following steps:
第一步:如图14所示,制作两块钢板及多根螺杆,其中钢板的宽度b3=b1+10厘米(b1=b2),钢板的长度为1米~2米,钢板的厚度不小于10毫米,钢板上开设有多个螺栓孔,螺栓孔的直径、螺栓孔距离边缘的距离均由《钢结构设计规范》确定,其中螺杆直径为14毫米~18毫米,螺栓孔间距20厘米~50厘米。Step 1: As shown in Figure 14, make two steel plates and multiple screws, wherein the width of the steel plate is b 3 =b 1 +10 cm (b 1 =b 2 ), the length of the steel plate is 1 meter to 2 meters, and the steel plate The thickness of the steel plate is not less than 10 mm. There are multiple bolt holes on the steel plate. The diameter of the bolt hole and the distance between the bolt hole and the edge are determined by the "Code for Design of Steel Structures". 20 cm to 50 cm.
第二步:固定测试试件,为防止吊运测试试件过程中,对铰缝造成损伤,以测试试件铰缝为中心,在试件底面和顶面均放置钢板,然后用螺杆分别穿过螺栓孔连接,夹紧固定。Step 2: Fix the test piece. In order to prevent the hinge seam from being damaged during the lifting of the test piece, place steel plates on the bottom and top surfaces of the test piece with the test piece hinge seam as the center, and then use screws to thread them respectively. Through the bolt hole connection, clamping and fixing.
第三步:采用起重设备吊运测试试件至试验位置。Step 3: Use lifting equipment to lift the test specimen to the test position.
第四步:根据不同的测试目的,分别对测试试件进行纯剪切加载试验、纯弯曲加载试验、弯剪复合作用加载试验。Step 4: According to different test purposes, conduct pure shear loading test, pure bending loading test, and combined bending-shear loading test on the test specimens.
第五步:实桥承载能力计算,测试构件测得的铰缝承载力与被测实桥铰缝承载力的比为α,α与b1和b2有关,b1=b2 QUOTE max(5D1,5D2)时,α=1;300mm QUOTE b1=b2<max(5D1,5D2)时,α=0.2~1。Step 5: Calculation of the bearing capacity of the real bridge. The ratio of the bearing capacity of the hinged joints measured by the test member to the bearing capacity of the tested actual bridge is α. α is related to b 1 and b 2 , b 1 =b 2 QUOTE When max(5D 1 , 5D 2 ), α=1; 300mm QUOTE When b 1 =b 2 <max(5D 1 , 5D 2 ), α=0.2~1.
其中上述公式及符号中的下标仅仅作为下标区别,并不代表其他实际的意义。The subscripts in the above formulas and symbols are only used as subscripts to distinguish them, and do not represent other practical meanings.
具体测试时主要进行以下操作:During the specific test, the following operations are mainly carried out:
当测试试件进行纯剪切状态下承载力测定时,在第一混凝土梁1的下表面设置钢垫板5,且钢垫板5紧贴铰缝3,在第二混凝土梁2的上表面混凝土铺装层4上设置有两块钢垫板5,且其中一块钢垫板5紧贴铰缝3设置,另外一块钢垫板5远离铰缝3设置,两块钢垫板5的上方设置有加载块6,对加载块6施加载抗剪承载力,观察试验现象并记录试验数据。When the bearing capacity of the test specimen is measured in a pure shear state, a steel backing plate 5 is set on the lower surface of the first concrete beam 1, and the steel backing plate 5 is close to the hinge joint 3, and on the upper surface of the second concrete beam 2 Two steel backing plates 5 are arranged on the concrete pavement layer 4, and one of the steel backing plates 5 is set close to the hinge joint 3, and the other steel backing plate 5 is set away from the hinge joint 3, and the upper part of the two steel backing plates 5 is set There is a loading block 6, and the loading block 6 is loaded with shear bearing capacity, the test phenomenon is observed and the test data is recorded.
当测试试件进行纯弯曲状态下承载力测定时,选用如图5所示的加载模式,在混凝土铺装层4的上表面设置两块钢垫板5,且两块钢垫板5分别位于铰缝3的两侧,两块钢垫板5关于铰缝3中心线对称设置,在两块钢垫板5的上方设置加载块6,对加载块6的中心施加载弯曲承载力,观察试验现象并记录试验数据。When the test specimen is tested for bearing capacity under pure bending state, the loading mode shown in Figure 5 is selected, and two steel backing plates 5 are set on the upper surface of the concrete pavement layer 4, and the two steel backing plates 5 are respectively located at On both sides of the hinge joint 3, two steel backing plates 5 are arranged symmetrically with respect to the center line of the hinge joint 3, and a loading block 6 is arranged above the two steel backing plates 5, and the bending bearing capacity is applied to the center of the loading block 6, and the observation test phenomenon and record the test data.
当测试试件进行弯曲复合作用状态下承载力测定时,选用如图6所示的加载模式,在铰缝3正上方的混凝土铺装层4上设置钢垫板6,对钢垫板6施加弯剪承载力,观察试验现象并记录试验数据。When the bearing capacity of the test specimen is measured under the state of bending composite action, the loading mode shown in Figure 6 is selected, and a steel backing plate 6 is set on the concrete pavement layer 4 directly above the hinge joint 3, and the steel backing plate 6 is applied Bending and shearing capacity, observe the test phenomenon and record the test data.
实施例二:Embodiment two:
本实施例是一座跨度为10m的加宽空心板桥,它由刚度不同的新、旧两种空心板梁组成,新桥空心板梁与交通部2008通用套图之新规范一级简支10m空心板梁桥标准图一致,其抗扭刚度为6.93×1010。旧桥空心板梁是双孔板见图15,其抗扭刚度为4.93×1010。其与实施例一的区别是新旧空心板梁抗扭刚度不同,因而测试新旧空心板桥间铰缝的承载力时,设计的测试构件中的第一混凝土梁1和第二混凝土梁2的抗弯刚度不同,其中第一混凝土梁1代表被测空心板桥铰缝一侧的旧空心板梁,其宽度b 1为300mm,高度h 1为943mm;第二混凝土梁2代表被测空心板桥铰缝另一侧的新空心板梁,其宽度b 2为300mm,高度h 2为1056mm。其余的操作步骤与实施例一的操作步骤相同。This embodiment is a widened hollow slab bridge with a span of 10m. It is composed of new and old hollow slab girders with different rigidities. The standard diagram of the slab girder bridge is consistent, and its torsional stiffness is 6.93×10 10 . The hollow slab girder of the old bridge is a double-hole plate, as shown in Figure 15, and its torsional stiffness is 4.93×10 10 . The difference from Example 1 is that the torsional rigidity of the new and old hollow slab girders is different, so when testing the bearing capacity of the hinge joint between the old and new hollow slab bridges, the resistance of the first concrete beam 1 and the second concrete beam 2 in the designed test components The bending stiffness is different, among which the first concrete beam 1 represents the old hollow slab beam on the side of the hinge joint of the tested hollow slab bridge, its width b 1 is 300 mm, and its height h 1 is 943 mm; the second concrete beam 2 represents the tested hollow slab bridge The new hollow slab girder on the other side of the hinge has a width b2 of 300mm and a height h2 of 1056mm . The remaining operation steps are the same as those in Embodiment 1.
实施例三:Embodiment three:
本实施例的空心板桥与实施例一的空心板桥的结构基本上相同,其区别之处就在于该实施例测试时所加载的集中荷载根据测试纯剪、纯弯或弯剪复合等工况来变换加载位置。同时可在第二混凝土梁2底面左侧设置两个位移计,可对集中荷载的作用下铰缝的受力性能和铰缝两侧梁体的竖向相对位移等进行观测。The structure of the hollow slab bridge of this embodiment is basically the same as that of the first embodiment, the difference is that the concentrated load loaded during the test of this embodiment is based on the test methods of pure shear, pure bending or combined bending and shearing. to change the loading position. At the same time, two displacement meters can be arranged on the left side of the bottom surface of the second concrete beam 2 to observe the mechanical performance of the hinge joint under the action of concentrated load and the vertical relative displacement of the beams on both sides of the hinge joint.
以上仅为本实用新型的典型实施例,本实用新型的实施不限与此。The above are only typical embodiments of the utility model, and the implementation of the utility model is not limited thereto.
综上所述,本实用新型所提供的空心板桥铰缝承载力测试试件及制作方法可方便地实现铰缝承载力的试验测定,实验表明该方法所测铰缝承载力小于足尺寸模型所得铰缝承载力,约为足尺寸模型的0.2~1倍,具体数值应通过大量实验回归确定,但这不影响其用于工程实际,且其所测得的结果用于工程实际具有一定的富余度。同时本实用新型也可用于铰缝受力性能研究,可方便地研究铰缝受力性能与集中荷载的对应关系,铰缝两侧相对于位移与铰缝受力特点的对应关系。In summary, the test specimen and manufacturing method of the hollow slab bridge hinge joint bearing capacity provided by the utility model can realize the test determination of the hinge joint bearing capacity conveniently, and the experiment shows that the hinge joint bearing capacity measured by this method is smaller than that of the full-size model The obtained hinge joint bearing capacity is about 0.2~1 times that of the full-scale model, and the specific value should be determined through a large number of experimental regressions, but this does not affect its use in engineering practice, and the measured results have a certain degree of application in engineering practice degree of surplus. At the same time, the utility model can also be used for the research on the stress performance of the hinge joint, which can conveniently study the corresponding relationship between the hinge joint stress performance and the concentrated load, and the corresponding relationship between the relative displacement of the two sides of the hinge joint and the hinge joint stress characteristics.
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CN105842046A (en) * | 2016-04-11 | 2016-08-10 | 华北水利水电大学 | A hollow-slab-bridge hinge joint bearing capacity test piece, a manufacturing method thereof and a test method of the test piece |
CN109356043A (en) * | 2018-11-21 | 2019-02-19 | 南京铁道职业技术学院 | Existing hollow slab girder veneer reinforcement structure and reinforcement method |
CN112147228A (en) * | 2020-09-28 | 2020-12-29 | 廊坊市阳光建设工程质量检测有限公司 | Method for establishing strength measurement curve for detecting concrete strength by using rebound ultrasonic angle measurement comprehensive method |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105842046A (en) * | 2016-04-11 | 2016-08-10 | 华北水利水电大学 | A hollow-slab-bridge hinge joint bearing capacity test piece, a manufacturing method thereof and a test method of the test piece |
CN109356043A (en) * | 2018-11-21 | 2019-02-19 | 南京铁道职业技术学院 | Existing hollow slab girder veneer reinforcement structure and reinforcement method |
CN112147228A (en) * | 2020-09-28 | 2020-12-29 | 廊坊市阳光建设工程质量检测有限公司 | Method for establishing strength measurement curve for detecting concrete strength by using rebound ultrasonic angle measurement comprehensive method |
CN112147228B (en) * | 2020-09-28 | 2023-03-10 | 廊坊市阳光建设工程质量检测有限公司 | Method for establishing strength measurement curve for detecting concrete strength by using rebound ultrasonic angle measurement comprehensive method |
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