CN205575127U - Express delivery helping hand loading and unloading car - Google Patents
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Abstract
本实用新型公开了一种快递助力装卸车,其由夹取装置(1)、行程倍增装置(2)、配重调节装置(3)和高度调节装置(4)组成;所述行程倍增装置(2)通过齿轮齿条机构与夹取装置(1)相连;配重调节装置(3)位于夹取装置(1)的下方;高度调节装置(4)与车架和车箱相连,通过气缸链条实现车箱的升降。本实用新型在搬运过程中,可以减少人的劳动强度,节省人力,提高了装卸效率,有效避免暴力装卸事件的发生,保证了商品安全;作为一个简易的机械助力装置,使用方便,便于操作。
The utility model discloses an express booster loading and unloading vehicle, which is composed of a clamping device (1), a stroke multiplication device (2), a counterweight adjustment device (3) and a height adjustment device (4); the stroke multiplication device ( 2) It is connected with the clamping device (1) through a rack and pinion mechanism; the counterweight adjustment device (3) is located under the clamping device (1); the height adjustment device (4) is connected with the frame and the carriage, and is realized by the cylinder chain. Lifting of the carriage. During the handling process, the utility model can reduce the labor intensity of people, save manpower, improve the loading and unloading efficiency, effectively avoid the occurrence of violent loading and unloading incidents, and ensure the safety of commodities; as a simple mechanical booster, it is easy to use and easy to operate.
Description
技术领域technical field
本实用新型涉及装卸车,特别是一种快递助力装卸车。The utility model relates to a loading and unloading vehicle, in particular to an express booster loading and unloading vehicle.
背景技术Background technique
电子商务的日益繁荣,给快递业带来了广阔的机遇,快递业务量不断增长,据调查,2014年,我国快递业务收入完成2040亿元,同比增长42%。快递业务量同比增长52%,其市场规模在不断扩大,快递货物运量也在快速增长,而现在快递的运输速度跟不上人们对快递速度的要求,所以提高快递的运输速度大有必要,其中,货物的装卸过程成为了一个不容忽视的耗时耗力环节。The growing prosperity of e-commerce has brought broad opportunities to the express delivery industry, and the volume of express delivery business continues to grow. According to surveys, in 2014, my country's express delivery business revenue was 204 billion yuan, a year-on-year increase of 42%. The business volume of express delivery has increased by 52% year-on-year, and its market scale is constantly expanding, and the volume of express goods is also growing rapidly. However, the transportation speed of express delivery cannot keep up with people's requirements for express delivery speed, so it is necessary to increase the transportation speed of express delivery. Among them, the loading and unloading process of goods has become a time-consuming and labor-intensive link that cannot be ignored.
目前,考虑到叉车、传送带等装卸工具受场地等原因影响且自身体积较大、使用不方便等因素,大部分物流快递公司在许多操作方面还是保留着原始的人工装卸搬运作业,靠人力肩扛手提的方式装卸搬运货物。工作效率低下,互相之间缺乏协作,秩序混乱,而且由于货物体积大、货物重、搬货上车距离长等原因装卸过程一般为多人操作,重复性弯腰动作也对人的腰部造成损伤,一些快递公司为了提高装卸速度出现了暴力装卸等不文明现象,因此设计一种可辅助人装卸快递的小型助力装置在现在的快递装卸中是十分必要的。At present, considering that forklifts, conveyor belts and other loading and unloading tools are affected by the site and other factors, and they are large in size and inconvenient to use, most logistics express companies still retain the original manual loading and unloading operations in many operations, relying on human shoulders. Portable loading and unloading of goods. The work efficiency is low, there is a lack of coordination between each other, the order is chaotic, and the loading and unloading process is generally operated by multiple people due to reasons such as bulky cargo, heavy cargo, and long loading and unloading distances. Repeated bending movements also cause damage to the waist of people In order to increase the speed of loading and unloading, some express companies have uncivilized phenomena such as violent loading and unloading. Therefore, it is very necessary to design a small booster device that can assist people in loading and unloading express delivery.
发明内容Contents of the invention
本实用新型所要解决的技术问题是:提供一种快递助力装卸车,以减少快递员的劳动强度,实现省力地对货物进行抓取,搬运和装卸。The technical problem to be solved by the utility model is to provide a courier power-assisted loading and unloading vehicle to reduce the labor intensity of the courier and realize labor-saving grasping, handling and loading and unloading of goods.
本实用新型解决其技术问题所采用的技术方案是:由夹取装、行程倍增装置、配重调节装置和高度调节装置组成;所述行程倍增装置通过齿轮齿条机构与夹取装置相连;配重调节装置位于夹取装置的下方;高度调节装置与车架和车箱相连,通过气缸链条实现车箱的升降。The technical solution adopted by the utility model to solve its technical problems is: it is composed of a clamping device, a stroke multiplication device, a counterweight adjustment device and a height adjustment device; the stroke multiplication device is connected with the clamping device through a rack and pinion mechanism; The heavy adjustment device is located under the clamping device; the height adjustment device is connected with the frame and the carriage, and the lifting of the carriage is realized through the cylinder chain.
所述的夹取装置,其由操作把手、夹紧绳、剪叉机构和夹板组成;所述操作把手通过两根夹紧绳连接到剪叉机构的一端,剪叉机构的另一端与夹板相连。The clamping device is composed of an operating handle, a clamping rope, a scissor mechanism and a splint; the operating handle is connected to one end of the scissor mechanism through two clamping ropes, and the other end of the scissor mechanism is connected to the splint .
所述的操作把手,主要由按压把手和复位弹簧组成,按压把手装在操作把手的端部,复位弹簧装在二者之间;操作把手通过夹紧绳与剪叉机构相连。The operating handle is mainly composed of a pressing handle and a return spring, the pressing handle is installed at the end of the operating handle, and the returning spring is installed between the two; the operating handle is connected with the scissor mechanism through a clamping rope.
所述的剪叉机构,其与两个夹板通过焊接固定;该剪叉机构中,其一端固定不动,其另外一端连接夹紧绳。The scissors mechanism is fixed to the two splints by welding; in the scissors mechanism, one end is fixed, and the other end is connected to the clamping rope.
所述的夹板,其内壁粘贴有防滑的橡胶颗粒。The splint has non-slip rubber particles pasted on its inner wall.
所述的行程倍增装置,其由固定齿条、滚动齿轮和从动齿条组成,其中:固定齿条在下面,与车身固定;从动齿条在上面,与剪叉机构及夹板相连;滚动齿轮通过轴连接固定齿条和从动齿条。The stroke multiplying device is composed of a fixed rack, a rolling gear and a driven rack, wherein: the fixed rack is at the bottom, fixed with the vehicle body; the driven rack is at the top, connected with the scissor mechanism and the splint; the rolling The gear is connected with the fixed rack and the driven rack through the shaft.
所述的配重调节装置,采用平行四边形结构,由配重块和活塞杆组成;其中:平行四边形的上底边和下底边为连接杆,平行四边形两侧边为活塞杆;配重块固定在平行四边形的下底边,两侧边的两个中点分别通过两个轴承与车箱固定,为两个固定点,平行四边形机构可绕这两个固定点转动,从而实现配重块的移动。The counterweight adjustment device adopts a parallelogram structure and is composed of a counterweight and a piston rod; wherein: the upper and lower bases of the parallelogram are connecting rods, and the two sides of the parallelogram are piston rods; the counterweight It is fixed on the lower bottom of the parallelogram, and the two midpoints on both sides are respectively fixed to the carriage by two bearings, which are two fixed points. The parallelogram mechanism can rotate around these two fixed points, so as to realize the balance weight. move.
所述的高度调节装置,其由脚踏板、钢丝绳、升降气缸和齿轮链条组成;其中:脚踏板通过钢丝绳分别与升降气缸和齿轮链条连接,升降气缸装在车架上,该气缸装有活塞。The height adjustment device is composed of pedals, steel wire ropes, lifting cylinders and gear chains; wherein: the pedals are respectively connected to the lifting cylinder and the gear chain through steel wire ropes, and the lifting cylinder is installed on the vehicle frame. The cylinder is equipped with piston.
本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1.实现单人对货物抓取、搬运、装卸的省力操作,避免人重复性的弯腰搬运过程;1. Realize the labor-saving operation of grabbing, carrying, and loading and unloading goods by a single person, avoiding the repetitive bending process of people;
2.运用平行四边形结构设计了配重自动调节装置,能在一定的范围内节省人力,达到省力效果;2. The counterweight automatic adjustment device is designed by using the parallelogram structure, which can save manpower within a certain range and achieve labor-saving effect;
3.应用直线差动行程倍增机构,增大了抓取距离,提高工作效率。3. The application of linear differential stroke multiplication mechanism increases the grabbing distance and improves work efficiency.
4.运用链轮链条和升降气缸设计了高度调节装置,能够通过脚踏板调节车箱的高度。4. The height adjustment device is designed by using the sprocket chain and the lifting cylinder, and the height of the carriage can be adjusted through the pedals.
网上购物成为越来越多人的喜好,快递业务量也不断增长,快递装卸速度和快递的安全性能问题成为快递行业发展的制约因素,本实用新型技术方案能实现如下:Online shopping has become the preference of more and more people, and the express business volume is also constantly increasing. The express loading and unloading speed and the safety performance of express delivery have become the restrictive factors for the development of the express delivery industry. The technical solution of the utility model can be realized as follows:
1.装卸速度快:运用齿轮齿条结构设计了行程倍增机构,使得人在较小的活动范围内对货物进行抓取,抓取范围增大了一倍;将货物储存在车厢中,节省工作时间,提高了工作效率。1. Fast loading and unloading speed: the rack and pinion structure is used to design the stroke multiplication mechanism, so that people can grab the goods in a small range of activities, and the grabbing range is doubled; the goods are stored in the compartment, saving work time, improving work efficiency.
2.安全性能好:以巧妙地机械设计实现了对快递进行装卸的作业,解决了暴力装卸导致的货物损失的情况,提高了快递的安全性能。2. Good safety performance: the loading and unloading of express delivery is realized with ingenious mechanical design, which solves the loss of goods caused by violent loading and unloading, and improves the safety performance of express delivery.
3.投入成本低:整个快递助力装卸车只需一人操作,即可完成抓取、搬运、装卸的全操作过程,节省人力,降低了人力资源消耗,适用于分拣站快递的装卸。3. Low investment cost: Only one person is required to operate the entire express delivery truck, and can complete the entire operation process of grabbing, handling, and loading and unloading, which saves manpower and reduces the consumption of human resources. It is suitable for loading and unloading express delivery at sorting stations.
总之,本实用新型可用于分拣站快递的装卸,满足装卸机械的特征要求,而且设备体积小,结构简单,易于操作也将会为本作品赢得了不少市场。极大的减轻了快递员的劳动强度,提高物流运作效率和服务质量,降低物流成本,极大的促进了物流的快速发展。In a word, the utility model can be used for the loading and unloading of express delivery at the sorting station, which meets the characteristic requirements of the loading and unloading machinery, and the equipment is small in size, simple in structure, and easy to operate, which will win a lot of markets for this work. It greatly reduces the labor intensity of couriers, improves logistics operation efficiency and service quality, reduces logistics costs, and greatly promotes the rapid development of logistics.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是图1的主视图。Fig. 3 is a front view of Fig. 1 .
图4是图1的左视图。Fig. 4 is a left side view of Fig. 1 .
图5是夹取装置结构示意图。Fig. 5 is a schematic diagram of the structure of the clamping device.
图6是操作把手机构示意图。Fig. 6 is a schematic diagram of the operating handle mechanism.
图7是剪叉机构及夹板装置示意图。Fig. 7 is a schematic diagram of the scissors mechanism and the splint device.
图8行是程倍增装置结构示意图。The row in Fig. 8 is a schematic diagram of the structure of the range multiplication device.
图9是行程倍增装置---齿轮齿条机构示意图。Fig. 9 is a schematic diagram of a stroke multiplying device---a rack and pinion mechanism.
图10是配重调节装置结构示意图—拉伸状态。Fig. 10 is a schematic diagram of the structure of the counterweight adjustment device—stretched state.
图11是配重调节装置结构示意图—平衡状态。Fig. 11 is a schematic diagram of the structure of the counterweight adjustment device—balanced state.
图12是高度调节装置结构踏板控制示意图。Fig. 12 is a schematic diagram of pedal control of the height adjusting device structure.
图13是高度调节装置气缸链条图。Fig. 13 is a diagram of the cylinder chain of the height adjustment device.
图14是整体尺寸主视图。Figure 14 is a front view of the overall size.
图15是整体尺寸俯视图。Figure 15 is a top view of the overall size.
图16是平行四边形尺寸图。Fig. 16 is a dimensional drawing of a parallelogram.
图中:1.夹取装置;2.行程倍增装置;3.配重调节装置;4.高度调节装置;5.操作把手;6.夹紧绳;7.剪叉机构;8.夹板;9.固定齿条;10.滚动齿轮;11.从动齿条;12.配重块;13.活塞杆;14.脚踏板;15.钢丝绳;16.升降气缸;17.齿轮链条。In the figure: 1. Clamping device; 2. Stroke multiplication device; 3. Counterweight adjustment device; 4. Height adjustment device; 5. Operating handle; 6. Clamping rope; 7. Scissor mechanism; 8. Splint; .Fixed rack; 10. Rolling gear; 11. Driven rack; 12. Counterweight; 13. Piston rod; 14. Pedal; 15. Wire rope; 16. Lifting cylinder; 17. Gear chain.
具体实施方式detailed description
本实用新型公开了一种通过机械设计,以小车为载体,设计轻巧方便,主要实现货物的抓取、搬运、装卸功能的快递助力装卸车。仿照自行车刹车装置设计夹取把手,运用剪叉机构实现夹取装置的夹紧和松开;夹取装置上配有行程倍增机构实现远距离运送,增大抓取的范围;另有四杆机构带动配重运动来适应夹取装置的伸出后力矩变大,根据力矩平衡原理在配重辅助下实现省力地将货物抬起。滑动式车厢既能储存货物,又有利于货物的装卸,节省人力。The utility model discloses a mechanically designed express-assisted loading and unloading vehicle with a trolley as a carrier, light and convenient design, and mainly realizing the functions of grabbing, transporting, and loading and unloading goods. The clamping handle is designed like a bicycle brake device, and the scissor mechanism is used to realize the clamping and loosening of the clamping device; the clamping device is equipped with a stroke multiplication mechanism to realize long-distance transportation and increase the scope of grasping; there is also a four-bar mechanism Drive the counterweight to move to adapt to the extended torque of the gripping device, and according to the principle of torque balance, the cargo can be lifted with the help of the counterweight in a labor-saving manner. The sliding compartment can not only store the goods, but also facilitate the loading and unloading of the goods, saving manpower.
下面结合实施例以及附图对本实用新型作进一步说明,但不限于本实用新型。Below in conjunction with embodiment and accompanying drawing, the utility model will be further described, but not limited to the utility model.
本实用新型提供的快递助力装卸车,其结构如图1至图12所示,由夹取装置1、行程倍增装置2、配重调节装置3和高度调节装置4组成。其中:行程倍增装置2由齿轮齿条机构实现,与夹取装置1相连接;配重调节装置3位于夹取装置1的下方,当进行夹取货物操作时,由配重调节装置3来实现配重调节,高度调节装置4则与车架和车箱相连,通过气缸链条实现车箱的升降。The express power-assisted loading and unloading vehicle provided by the utility model has a structure as shown in FIGS. Among them: the stroke multiplying device 2 is realized by a rack and pinion mechanism, and is connected with the clamping device 1; the counterweight adjustment device 3 is located under the clamping device 1, and when the operation of clamping goods is performed, it is realized by the counterweight adjustment device 3 The counterweight is adjusted, and the height adjusting device 4 is then connected with the vehicle frame and the carriage, and realizes the lifting of the carriage by the cylinder chain.
所述的夹取装置1,其结构如图5所示,由操作把手5、夹紧绳6、剪叉机构7和夹板8组成,用于实现对货物的夹取。其中:操作把手5通过两根夹紧绳6连接到剪叉机构7的一端,剪叉机构7的另一端与夹板8相连。工作人员通过捏紧操作把手5,使得夹紧绳6拉紧,从而带动剪叉机构7移动,使夹板8夹紧。The clamping device 1 has a structure as shown in FIG. 5 , and is composed of an operating handle 5 , a clamping rope 6 , a scissors mechanism 7 and a splint 8 , and is used to realize clamping of goods. Wherein: the operating handle 5 is connected to one end of the scissor mechanism 7 through two clamping ropes 6 , and the other end of the scissor mechanism 7 is connected to the splint 8 . The staff pinches the operating handle 5 to tighten the clamping rope 6, thereby driving the scissor mechanism 7 to move, and clamping the splint 8.
上述的操作把手5的结构如图6所示:采用类似于自行车刹车的设计,主要由按压把手和复位弹簧组成,按压把手装在操作把手5的端部,复位弹簧装在二者之间。操作把手5通过夹紧绳6与剪叉机构7相连,当按压把手被捏紧时,能够带动夹紧绳6的移动拉紧,从而带动剪叉机构7及夹板8的运动。The structure of above-mentioned operating handle 5 is as shown in Figure 6: adopt the design similar to bicycle brake, mainly be made up of pressing handle and back-moving spring, pressing handle is contained in the end of operating handle 5, and back-moving spring is contained between the two. The operating handle 5 is connected to the scissors mechanism 7 through the clamping rope 6. When the pressing handle is pinched, it can drive the clamping rope 6 to move and tighten, thereby driving the scissors mechanism 7 and the splint 8 to move.
上述的剪叉机构7及夹板8的结构如图7所示:剪叉机构与两个夹板通过焊接固定,其中剪叉机构的一端固定不动,剪叉机构的另外一端连接夹紧绳6。夹板的内壁粘贴有防滑的橡胶颗粒,可以增大摩擦力,增加对货物的抓取力。当操作把手5捏紧时,夹紧绳6带动剪叉机构移动,从而使夹板运动,实现对货物的夹取动作。The structure of the above-mentioned scissors mechanism 7 and clamping plate 8 is as shown in Figure 7: the scissors mechanism and the two clamping plates are fixed by welding, wherein one end of the scissors mechanism is fixed, and the other end of the scissors mechanism is connected to the clamping rope 6. The inner wall of the splint is pasted with non-slip rubber particles, which can increase the friction and increase the gripping force of the goods. When the operating handle 5 is tightened, the clamping rope 6 drives the scissors mechanism to move, so that the splint moves to realize the clamping action of the goods.
所述的行程倍增装置2,其结构如图8和图9所示,由固定齿条9、滚动齿轮10和从动齿条11组成,用于实现夹取货物行程的倍增,使得夹板8一端的移动距离为人手移动距离的2倍。其中:固定齿条9在下面,与车身固定;从动齿条11在上面,与剪叉机构7及夹板8相连接,滚动齿轮10通过轴连接固定齿条9和从动齿条11。The stroke multiplication device 2, as shown in Figure 8 and Figure 9, is composed of a fixed rack 9, a rolling gear 10 and a driven rack 11, and is used to realize the multiplication of the stroke of the clamped goods, so that one end of the splint 8 The moving distance is twice the moving distance of the human hand. Wherein: fixed rack 9 is below, fixed with vehicle body; Driven rack 11 is above, is connected with scissors mechanism 7 and splint 8, and rolling gear 10 is connected fixed rack 9 and driven rack 11 by shaft.
上述的行程倍增装置2,其工作原理为:滚动齿轮10与固定齿条9接触点为两者速度瞬心,由几何关系可知,操作把手5推动滚动齿轮10向前移动,带动从动齿条11上的剪叉机构7及夹板8向前移动两倍的距离,达到夹取货物时行程倍增的效果。The stroke multiplying device 2 described above works on the following principle: the contact point between the rolling gear 10 and the fixed rack 9 is the instantaneous center of speed of the two, and it can be seen from the geometric relationship that the operating handle 5 pushes the rolling gear 10 to move forward, driving the driven rack The scissors mechanism 7 on the 11 and the splint 8 move forward twice the distance, so as to achieve the effect of multiplying the stroke when picking up the goods.
所述的配重调节装置3,其结构如图10和图11所示,该装置采用平行四边形结构,由配重块12和活塞杆13组成,用于实现在夹取货物的过程中,调整配重的位置,达到省力的目的。其中:平行四边形的上底边和下底边为连接杆,平行四边形两侧边为活塞杆13,配重块12固定在平行四边形的下底边,两侧边的两个中点分别通过两个轴承与车箱固定,为两个固定点,平行四边形机构可绕这两个固定点转动,从而实现配重块12的移动。The structure of the counterweight adjustment device 3 is shown in Figure 10 and Figure 11. The device adopts a parallelogram structure and is composed of a counterweight 12 and a piston rod 13, and is used to adjust the weight during the process of picking up goods. The position of the counterweight achieves the purpose of labor saving. Wherein: the upper base and the lower base of the parallelogram are connecting rods, the two sides of the parallelogram are piston rods 13, the counterweight 12 is fixed on the lower base of the parallelogram, and the two midpoints of the two sides respectively pass through two A bearing is fixed with the carriage, and is two fixed points, and the parallelogram mechanism can rotate around these two fixed points, thereby realizing the movement of the counterweight 12.
图10和图11为两种不同的情况,图10为拉伸时的状态示意图,图11为平衡状态时的示意图。当工作状态如图10时,夹取装置向前夹取货物,配重块12向后移动,起平衡力矩的作用;当工作状态如图11时,夹取装置处于收回状态,配重块12处于中间位置。另外:配重块12只可在一定的范围内达到省力的效果,操作人员可以通过经常搬运的货物的重量分为选择合适的配重重量。Figure 10 and Figure 11 show two different situations, Figure 10 is a schematic diagram of the stretching state, and Figure 11 is a schematic diagram of the equilibrium state. When the working state is as shown in Figure 10, the clamping device clamps the goods forward, and the counterweight 12 moves backward to act as a balance moment; when the working state is as shown in Figure 11, the clamping device is in the withdrawn state, and the counterweight 12 in the middle. In addition: the counterweight 12 can only achieve the labor-saving effect within a certain range, and the operator can select a suitable counterweight weight according to the weight of the goods that are often transported.
所述的高度调节装置4,其结构如图12和图13所示,由脚踏板14、钢丝绳15、升降气缸16和齿轮链条17组成,用于调节车箱的高度,方便货物的装卸。其中:脚踏板14通过钢丝绳15分别与气缸和齿轮链条17连接,气缸装在车架上,该气缸装有活塞。Described height adjusting device 4, its structure as shown in Figure 12 and Figure 13, is made up of pedal 14, wire rope 15, lift cylinder 16 and gear chain 17, is used for regulating the height of carriage, facilitates the loading and unloading of goods. Wherein: pedal 14 is connected with cylinder and gear chain 17 respectively by wire rope 15, and cylinder is contained on the vehicle frame, and this cylinder is equipped with piston.
上述的高度调节装置4,其工作原理为:通过踩脚踏板14将力传至钢丝绳15末端,拉动与气缸相连的调节杆,使与气缸相连的开关栓打开,活塞上端和下端高压氮气相通,压力相等。但因活塞上端有效作用面积大于下端,由作用力等于压力乘以作用面积,故活塞上端作用力大于下端,气缸上升从而实现车箱高度的调节以适应货物装车高度。气缸上端装有齿轮,气缸的上升运动即齿轮的上升运动,齿轮链条使气缸上升运动平稳,提高了高度调节装置的承载能力。The working principle of the above-mentioned height adjustment device 4 is: by stepping on the pedal 14, the force is transmitted to the end of the steel wire rope 15, and the adjustment rod connected to the cylinder is pulled to open the switch bolt connected to the cylinder, and the upper and lower ends of the piston communicate with high-pressure nitrogen gas. , the pressure is equal. However, because the effective area of the upper end of the piston is greater than that of the lower end, the force equal to the pressure multiplied by the active area, so the upper end of the piston has a greater force than the lower end, and the cylinder rises to adjust the height of the carriage to suit the loading height of the cargo. The upper end of the cylinder is equipped with a gear, and the upward movement of the cylinder is the upward movement of the gear. The gear chain makes the upward movement of the cylinder stable and improves the bearing capacity of the height adjustment device.
本实施例给出了部分部件的重要尺寸,具体如下:This embodiment provides the important dimensions of some components, as follows:
1.快递助力装卸车的整体尺寸设计:1. The overall size design of express power-assisted loading and unloading truck:
从人机工程学的角度和操作性出发,我们对整体尺寸进行如下设计,通过调研,发现现有的中小型快递货运车高度大多为在500—1000mm,因此设计该快递助力装卸车的旋转支点高度为H=800mm,考虑整体省力,取快递助力装卸车中间位置为旋转支点,距把手端1000mm,整体装置高度H1=1000mm,在此高度下,适应于大多数中小型货车或面包车,其宽度的选择则根据人的进款进行选择,一般男子肩宽400毫米左右,考虑到材料的宽度以及适应性原因,则W=500mm;长度则根据快递助力装卸车搬运货物的距离以及自身结构进行设计,取长度L=1500mm;从而得到表1、图13和图14所示的快递助力装卸车的整体尺寸。From the perspective of ergonomics and operability, we designed the overall size as follows. Through investigation, we found that the height of the existing small and medium-sized express freight vehicles is mostly 500-1000mm, so the rotation fulcrum of this express power-assisted loading and unloading vehicle is designed. The height is H=800mm, considering the overall labor saving, the middle position of the express power-assisted loading and unloading vehicle is taken as the fulcrum of rotation, 1000mm away from the handle end, the overall device height H1=1000mm, at this height, it is suitable for most small and medium-sized trucks or vans, its width The choice of the choice is based on the person's income. Generally, the shoulder width of a man is about 400mm. Considering the width of the material and the adaptability, W=500mm; , take the length L=1500mm; thus obtain the overall size of the courier power-assisted loading and unloading vehicle shown in Table 1, Figure 13 and Figure 14.
2.四杆机构(平行四边形机构)尺寸设计:2. Size design of four-bar mechanism (parallelogram mechanism):
从人因工程角度考虑,人手臂蜷伸距离为500-700mm左右,参见图15,所以设计四杆机构,其边长为500mm,上下两杆到旋转点的垂直距离分别为300mm、200mm,这样在人通过把手向前推动600mm时,根据相似比得出配重向后的位置移动400mm,且在空载夹取货物的过程中推动配重移动所需要的力仅为克服配重上升的力的2/3,受力较小。From the perspective of human factors engineering, the stretching distance of the human arm is about 500-700mm, see Figure 15, so a four-bar mechanism is designed with a side length of 500mm, and the vertical distances from the upper and lower bars to the rotation point are 300mm and 200mm respectively. When a person pushes 600mm forward through the handle, according to the similarity ratio, the position of the counterweight moves backward by 400mm, and the force required to push the counterweight to move during the process of picking up the goods with no load is only to overcome the force of the counterweight rising 2/3 of the force is less.
上述尺寸仅作为参考,可以根据实际情况来调整。The above dimensions are for reference only and can be adjusted according to the actual situation.
本实用新型提供的快递助力装卸车,用于快递分拣中心辅助工作人员实现对货物快速省力的搬运和装卸,其工作过程是:工作人员向前移动操作把手,通过行程倍增机构,夹板端可以移动人手的二倍距离,来进行大范围的货物抓取。夹取时,操作人员捏紧操作把手,通过钢丝绳将力传递到剪叉机构,带动夹板运动,将货物夹紧。在这个过程中,由自适应平行四边形机构带动配重移动,来达到省力的效果。当货物装满车箱后,工作人员推动小车到货车处,踩脚踏板使得小车车箱与货车车厢高度相同,来将货物装到货车车厢中,达到快速省力的效果。The express booster loading and unloading truck provided by the utility model is used in the express sorting center to assist the staff to realize the fast and labor-saving handling and loading and unloading of the goods. The working process is: the staff moves the operating handle forward, and the splint end can be Move twice the distance of the human hand to carry out large-scale cargo grabbing. When clamping, the operator squeezes the operating handle, and the force is transmitted to the scissor mechanism through the wire rope, which drives the movement of the splint to clamp the cargo. In this process, the self-adaptive parallelogram mechanism drives the counterweight to move to achieve labor-saving effect. When the cargo is full, the staff will push the trolley to the truck, step on the pedals to make the height of the trolley box and the truck compartment the same, and load the goods into the truck compartment to achieve a fast and labor-saving effect.
表1快递助力装卸车的整体尺寸Table 1 The overall size of the express power-assisted loading and unloading truck
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