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CN205573930U - Automobile -used drive -by -wire arresting gear with flexible redundant mechanism - Google Patents

Automobile -used drive -by -wire arresting gear with flexible redundant mechanism Download PDF

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Publication number
CN205573930U
CN205573930U CN201620301562.4U CN201620301562U CN205573930U CN 205573930 U CN205573930 U CN 205573930U CN 201620301562 U CN201620301562 U CN 201620301562U CN 205573930 U CN205573930 U CN 205573930U
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brake
wheel
clutch
flexible
drive
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李贵远
宗长富
麦莉
何磊
郑宏宇
陈国迎
王慧文
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Jilin University
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Jilin University
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Abstract

本实用新型公开了一种具有柔性冗余机构的线控制动装置,包括一制动输入部分,一制动输出部分、一制动控制部分,一柔性传动部分,柔性传动部分包括一施动轮、一中间传动机构和两个双向可控离合机构,在线控制动系统故障状态下能实现冗余制动助力模式,最大程度保持制动操纵轻便性;在系统电源故障等极端情况下,装置可切换为柔性传动,实现脚踏制动模式,不依靠电力、液压,从根本上确保安全性。

The utility model discloses a brake-by-wire device with a flexible redundant mechanism, which comprises a brake input part, a brake output part, a brake control part, a flexible transmission part, and the flexible transmission part includes an actuating wheel, An intermediate transmission mechanism and two two-way controllable clutch mechanisms can realize redundant brake booster mode under the fault state of the online control brake system, and keep the convenience of braking operation to the greatest extent; in extreme cases such as system power failure, the device can be switched For flexible transmission, it realizes the pedal brake mode, does not rely on electricity and hydraulic pressure, and fundamentally ensures safety.

Description

具有柔性冗余机构的车用线控制动装置Vehicle brake-by-wire device with flexible redundant mechanism

技术领域technical field

本实用新型涉及一种线控制动装置,尤其涉及一种具有可实现多模式柔性冗余的汽车线控制动装置。The utility model relates to a brake-by-wire device, in particular to an automobile brake-by-wire device capable of realizing multi-mode flexible redundancy.

背景技术Background technique

汽车线控制动(BBW)集电子驻车制动(EPB)、电子稳定控制(ESP)、电子制动力分配(EBD)、电子制动辅助(EBA)、制动防抱死(ABS)、自动紧急制动(AEB)等与制动有关的技术于一身,与传统液压制动系统相比具有响应速度快、踏板力可调等优点,极大程度上提高了制动轻便性、操纵稳定性和主动安全性,代表了汽车安全、智能的发展方向。Brake-by-wire (BBW) integrates electronic parking brake (EPB), electronic stability control (ESP), electronic brake force distribution (EBD), electronic brake assist (EBA), anti-lock brake (ABS), automatic Emergency braking (AEB) and other braking-related technologies are integrated. Compared with the traditional hydraulic braking system, it has the advantages of fast response and adjustable pedal force, which greatly improves the braking portability and handling stability. And active safety, representing the development direction of automobile safety and intelligence.

但随之而来的问题是如何保证系统自身的可靠性,即当机电系统、电源系统等发生故障时如何保证驾驶员通过制动踏板实现制动控制。目前比较常用的做法是采用:1、电控系统冗余;2、传统液压系统冗余。方法1采用备用电源、双电机、双ECU、双传感器等两套或以上数量的电子装置,不能从根本上解决电子系统本身故障带来的安全隐患,而且整个系统体积大、控制复杂、成本高、不易维护等;方法2一般在原有的液压制动系统上增加电控制动执行器,利用液压制动系统作为备用,空间布置上仍与液压制动系统一样,无法体现线控系统布置灵活的特点,而且液压冗余自身也存在油路泄露的潜在故障。But the ensuing problem is how to ensure the reliability of the system itself, that is, how to ensure that the driver realizes braking control through the brake pedal when the electromechanical system, power supply system, etc. fail. At present, the commonly used method is to adopt: 1. Redundancy of electronic control system; 2. Redundancy of traditional hydraulic system. Method 1 uses two or more sets of electronic devices such as backup power supply, dual motors, dual ECUs, and dual sensors, which cannot fundamentally solve the safety hazards caused by the failure of the electronic system itself, and the entire system is large in size, complex in control, and high in cost. , difficult to maintain, etc.; method 2 generally adds an electric brake actuator to the original hydraulic brake system, and uses the hydraulic brake system as a backup. The space layout is still the same as that of the hydraulic brake system, which cannot reflect the flexible layout of the wire control system. characteristics, and the hydraulic redundancy itself also has potential failures of oil leakage.

发明内容Contents of the invention

本实用新型要解决的技术问题是克服现有技术存在的问题,提供一种具有柔性冗余的车用线控制动装置,以提高可靠性为前提,旨在实现故障状态下能保持脚踏制动与非故障制动器同时提供制动力矩,实现冗余制动助力模式,最大程度保持制动操纵轻便性;在机电系统发生故障无法工作或电源断电的极端情况下,装置可切换为柔性传动,实现脚踏制动模式,从根本上确保安全性;The technical problem to be solved by the utility model is to overcome the problems existing in the prior art, and to provide a vehicle brake-by-wire device with flexible redundancy. Dynamic and non-failure brakes provide braking torque at the same time, realize redundant brake booster mode, and maintain the convenience of brake manipulation to the greatest extent; in extreme cases where the electromechanical system fails to work or the power supply is cut off, the device can be switched to flexible transmission , realize foot brake mode, fundamentally ensure safety;

为解决上述问题,本实用新型采用的技术方案是:提供一种具有柔性冗余机构的车用线控制动装置,其包括:In order to solve the above problems, the technical solution adopted by the utility model is to provide a vehicle brake-by-wire device with a flexible redundant mechanism, which includes:

一制动输入部分,其包括一带有踏板感觉模拟器和传感器的电子踏板,制动输入被施加到该电子踏板上;a brake input section including an electronic pedal with a pedal feel simulator and sensor to which brake input is applied;

一制动输出部分,其包括带有作动器、传动机构、间隙调整机构和传感器的制动器,制动器分别与车轮保持工作连接,由制动输入确定的制动力矩被直接或间接的施加到车轮上;A brake output part, which includes a brake with an actuator, a transmission mechanism, a gap adjustment mechanism and a sensor. The brakes are respectively kept in working connection with the wheels, and the braking torque determined by the brake input is directly or indirectly applied to the wheels superior;

一制动控制部分,其包括一控制单元和一故障诊断单元,控制单元与故障诊断单元通过车载总线通信,根据接收到的状态指令控制实现不同的制动工作模式;A brake control part, which includes a control unit and a fault diagnosis unit, the control unit and the fault diagnosis unit communicate through the on-board bus, and control and realize different brake working modes according to the received status instructions;

一柔性传动部分,其包括一施动轮、一中间传动机构和两个双向可控离合机构,施动轮中心孔与电子踏板转轴固接,施动轮与中间传动机构的中间传动轮直接或间接通过柔性元件连接;中间传动机构的左、右传动轮分别与两个双向可控离合机构的外离合传动轮直接或间接通过柔性元件连接;双向可控离合机构安装于制动器传动机构一对旋转传动副之间,其离合拨动轮与主动副元件固接,其离合内星轮与从动副元件固接。A flexible transmission part, which includes an actuator wheel, an intermediate transmission mechanism and two two-way controllable clutch mechanisms. The components are connected; the left and right transmission wheels of the middle transmission mechanism are directly or indirectly connected with the outer clutch transmission wheels of the two two-way controllable clutch mechanisms through flexible elements; the two-way controllable clutch mechanism is installed between a pair of rotary transmission pairs of the brake transmission mechanism Between, its clutch toggle wheel is fixedly connected with the driving auxiliary element, and its clutch internal star wheel is fixedly connected with the driven auxiliary element.

其中中间传动机构的左、右传动轮、中间传动轮通过轴承安装在中间轴上,左、右传动轮分别与中间传动轮过渡配合,并通过键连接,三者同轴。Wherein the left and right transmission wheels of the intermediate transmission mechanism and the intermediate transmission wheel are installed on the intermediate shaft through bearings, and the left and right transmission wheels are transitionally matched with the intermediate transmission wheel respectively and connected by keys, and the three are coaxial.

其中双向可控离合机构的离合内星轮外侧与离合外传动轮内侧形成若干对周向均布的楔形空间对,每一楔形空间对中的两个楔形狭窄空间相对,内安装一对滚柱,滚柱经弹簧预紧使其与离合外传动轮内侧工作面和离合内星轮外侧工作面接触,每对滚柱由离合拨动轮的拨叉隔开,离合拨动轮与离合内星轮间隙配合。Among them, the outer side of the clutch inner star wheel of the two-way controllable clutch mechanism and the inner side of the clutch outer transmission wheel form several pairs of wedge-shaped space pairs uniformly distributed in the circumferential direction. The two wedge-shaped narrow spaces in each wedge-shaped space pair are opposite to each other. The spring is preloaded to make it contact with the inner working surface of the clutch outer drive wheel and the outer working surface of the clutch inner star wheel. Each pair of rollers is separated by the shift fork of the clutch toggle wheel, and the clutch toggle wheel and the clutch inner star wheel are in clearance fit.

其中中间传动机构左、右传动轮的钢丝拉索上分别套有调整弹簧,调整弹簧的一端固定于壳体,另一端压紧调整螺管,调整螺管一端与壳体安装孔间隙配合,另一端具有外螺纹,与调整螺母、锁死螺母配合,通过调整螺母顶住钢丝拉索套管帽。Among them, the steel wire cables of the left and right transmission wheels of the middle transmission mechanism are respectively covered with adjustment springs. One end of the adjustment spring is fixed on the housing, and the other end is pressed against the adjustment coil. One end has an external thread, which cooperates with the adjusting nut and the deadlock nut, and withstands the casing cap of the steel wire cable through the adjusting nut.

其中双向可控离合机构的离合拨动轮拨叉在自由状态下与其相邻滚柱具有一定单向间隙,滚柱在楔形空间内楔合时产生的摩擦力,大于直接或间接拖动断电作动器空转所受阻力,小于作动器直接作用或间接传递的堵转力矩。Among them, the clutch toggle wheel shift fork of the two-way controllable clutch mechanism has a certain one-way gap with its adjacent rollers in a free state, and the friction generated when the rollers are wedging in the wedge-shaped space is greater than the direct or indirect dragging power-off The resistance suffered by the idling of the actuator is less than the blocking torque directly or indirectly transmitted by the actuator.

其中电子踏板其角度行程经施动轮、中间传动机构、双向可控离合机构的离合外传动轮传递后的值,大于作动器驱动双向可控离合机构的离合外传动轮完全消除制动器制动间隙所转过的角度值。Among them, the angle stroke of the electronic pedal after passing through the actuator wheel, the intermediate transmission mechanism, and the clutch outer transmission wheel of the bidirectional controllable clutch mechanism is greater than the rotation of the actuator driving the clutch outer transmission wheel of the bidirectional controllable clutch mechanism to completely eliminate the braking gap of the brake. passed angle value.

其中双向可控离合机构安装于非转向轮制动器中,对于四轮转向的车辆则安装于后轮制动器中。Wherein the two-way controllable clutch mechanism is installed in the non-steering wheel brake, and then is installed in the rear wheel brake for the vehicle of four-wheel steering.

其中控制系统设有制动切换开关,连接电源与作动器,该开关置于方向盘或转向柱或主控板上,仪表盘上设有对应的指示灯。Among them, the control system is provided with a brake switching switch, which is connected to the power supply and the actuator. The switch is placed on the steering wheel or the steering column or the main control panel, and the corresponding indicator light is provided on the instrument panel.

与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

冗余传动不依靠电力、液压,可实现线控制动、冗余制动助力、脚踏制动3种工作模式,具有可靠性高、制动轻便的优点。The redundant transmission does not rely on electric power and hydraulic pressure, and can realize three working modes of brake by wire, redundant brake booster, and pedal brake, and has the advantages of high reliability and light braking.

可与现有的线控制动器经简单改造后组装,构成具有上述功能的柔性冗余线控制动系统,具有结构简单、方便灵活的特点;It can be assembled with the existing brake-by-wire after simple modification to form a flexible redundant brake-by-wire system with the above functions, which has the characteristics of simple structure, convenience and flexibility;

附图说明Description of drawings

参照下面附图的优选实施形式的说明,会更清楚地理解本实用新型。但是,实施形式和附图用于单纯的图示和说明,不应用于限定本实用新型的范围,本实用新型的范围由权利要求书确定。The utility model can be understood more clearly with reference to the description of preferred embodiments of the accompanying drawings below. However, the embodiments and drawings are for simple illustration and description, and should not be used to limit the scope of the present invention, and the scope of the present invention is determined by the claims.

图1为本实用新型的整体结构分解示意图,用于说明系统各总成主要部件间的连接关系及系统的基本功能。Fig. 1 is an exploded schematic diagram of the overall structure of the utility model, which is used to illustrate the connection relationship between the main components of the system assembly and the basic functions of the system.

图2为本实用新型中间传动机构结构示意图,用于说明其基本结构及工作原理。Fig. 2 is a structural schematic diagram of the intermediate transmission mechanism of the present invention, which is used to illustrate its basic structure and working principle.

图3为本实用新型双向可控离合机构结构示意图,用于说明其基本机构及工作原理。Fig. 3 is a structural schematic diagram of the two-way controllable clutch mechanism of the present invention, which is used to illustrate its basic mechanism and working principle.

图4为本实用新型柔性传动机构工作原理示意图,用于解释系统的工作原理。Fig. 4 is a schematic diagram of the working principle of the flexible transmission mechanism of the present invention, which is used to explain the working principle of the system.

具体实施方式detailed description

根据图1~图4对本实用新型的优选实施方式进行说明。Preferred embodiments of the present invention will be described with reference to FIGS. 1 to 4 .

图1表示本实用新型的整体结构分解示意图。带有踏板感觉模拟器和传感器的电子踏板10固装于汽车驾驶室内金属车身适当位置处,其转轴与施动轮1键连接,施动轮1外有保护罩11,通过螺栓安装于电子踏板10本体之上;中间传动机构2通过轴承安装在壳体9中,壳体9根据汽车底盘的空间情况,选择适当位置固装于汽车金属车身上;双向可控离合机构3、4分别安装于非转向轮制动器传动系两传动副之间,所构成的传动机构总成分别安装于箱体7、8之内,箱体7、8通过螺栓分别固装于制动执行元件上,对于本实施例,执行元件为制动卡钳5、6;施动轮1与中间传动机构2、中间传动机构2与双向可控离合器3、4之间柔性连接,可采用软轴或钢丝拉索,本实施例中为车用钢丝拉索12、13、14,图中以双点划线表示。Fig. 1 shows the exploded schematic view of the overall structure of the utility model. The electronic pedal 10 with the pedal feeling simulator and sensors is fixed on the appropriate position of the metal body in the cab of the car, and its rotating shaft is connected with the actuating wheel 1 with a key. The actuating wheel 1 has a protective cover 11 and is installed on the body of the electronic pedal 10 through bolts. Above; the intermediate transmission mechanism 2 is installed in the housing 9 through bearings, and the housing 9 selects an appropriate position to be fixed on the metal body of the automobile according to the space conditions of the automobile chassis; the two-way controllable clutch mechanisms 3 and 4 are respectively installed on the non-steering Between the two transmission pairs of the wheel brake transmission system, the transmission mechanism assembly formed is respectively installed in the box body 7, 8, and the box body 7, 8 is respectively fixed on the brake actuator by bolts. For this embodiment, The actuators are brake calipers 5, 6; the flexible connection between the actuating wheel 1 and the intermediate transmission mechanism 2, between the intermediate transmission mechanism 2 and the two-way controllable clutches 3, 4, can use a flexible shaft or a steel wire cable, in this embodiment it is Steel wire cables 12, 13, 14 for vehicles are represented by double-dot dash lines in the figure.

正常工作情况下,系统处于线控制动模式,通过脚踩电子踏板10给定目标转角,控制系统控制作动器将制动力矩通过双向可控离合机构3、4经传动机构传递给制动卡钳5、6;同时,电子踏板10带动施轮动1经钢丝拉索12带动中间传动机构2,中间传动机构2通过钢丝拉索13、14带动双向可控离合机构3、4,此处,双向可控离合机构3、4实现脚踏目标输入与作动器实际输出分离,两路传动互不干涉,电子踏板10承受的负载由踏板感觉模拟器提供,实现踏板感觉可调,制动的实际负载由系统控制作动器输出动力克服,实现在强制动、高速转向、制动转向等非常规工况下ABS、ESP等功能。Under normal working conditions, the system is in the brake-by-wire mode, and the target rotation angle is given by stepping on the electronic pedal 10, and the control system controls the actuator to transmit the braking torque to the brake caliper through the two-way controllable clutch mechanism 3 and 4 through the transmission mechanism 5, 6; at the same time, the electronic pedal 10 drives the wheel movement 1 to drive the intermediate transmission mechanism 2 through the steel cable 12, and the intermediate transmission mechanism 2 drives the two-way controllable clutch mechanism 3, 4 through the steel cable 13, 14. Here, the two-way The controllable clutch mechanism 3 and 4 realize the separation of the pedal target input and the actual output of the actuator. The two transmissions do not interfere with each other. The load borne by the electronic pedal 10 is provided by the pedal feeling simulator, which realizes the adjustable pedal feel and the actual braking. The load is overcome by the output power of the actuator controlled by the system, and functions such as ABS and ESP are realized under unconventional working conditions such as strong braking, high-speed steering, and braking steering.

在任何由作动器非正常堵转而系统自身无法纠正导致的制动失效状态下,可通过驾驶员手动点击制动切换开关,切断制动器的作动器供电电源,此时柔性冗余机构处于工作状态;除上述情况外,柔性冗余机构可自动介入工作状态,包括在系统电源故障的极端条件。在柔性冗余机构工作时,脚踩电子踏板10,带动施轮动1经钢丝拉索12带动中间传动机构2,中间传动机构2通过钢丝拉索13、14带动双向可控离合机构3、4,此时,电机断电处于自由状态,双向可控离合机构3、4可将制动力矩经传动机构传递到制动卡钳5、6,实现脚踏制动。In any brake failure state caused by the abnormal blockage of the actuator and the system itself cannot correct it, the driver can manually click the brake switch to cut off the power supply of the brake actuator. At this time, the flexible redundant mechanism is in Working status; In addition to the above, the flexible redundant mechanism can automatically intervene in working status, including extreme conditions of system power failure. When the flexible redundant mechanism is working, the electronic pedal 10 is stepped on to drive the wheel 1 to drive the intermediate transmission mechanism 2 through the steel cable 12, and the intermediate transmission mechanism 2 drives the two-way controllable clutch mechanism 3 and 4 through the steel cable 13 and 14 , at this time, the motor is powered off and is in a free state, and the two-way controllable clutch mechanism 3,4 can transmit the braking torque to the brake calipers 5,6 through the transmission mechanism, so as to realize pedal braking.

在上述过程中,如果一侧非转向轮制动器故障,则脚踏制动力矩由中间传动机构2经钢丝拉索13或14带动双向可控离合机构3或4传递到制动卡钳5或6;如果非转向轮两侧制动器全部故障,则脚踏制动力矩由中间传动机构2经钢丝拉索13、14带动双向可控离合机构3、4传递到制动卡钳5、6。上述两种情况下,脚踏制动与其他正常制动器的运动互不干涉,脚踏制动和电动制动同时工作,可实现故障状态下的冗余制动助力。In the above process, if one side of the non-steering wheel brake fails, the pedal braking torque is transmitted to the brake caliper 5 or 6 by the intermediate transmission mechanism 2 through the wire cable 13 or 14 to drive the two-way controllable clutch mechanism 3 or 4; If the brakes on both sides of the non-steering wheel are all out of order, the pedal braking torque is delivered to the brake calipers 5,6 by the intermediate transmission mechanism 2 through the steel wire cables 13,14 to drive the two-way controllable clutch mechanism 3,4. In the above two cases, the movement of the pedal brake and other normal brakes does not interfere with each other, and the pedal brake and electric brake work at the same time, which can realize redundant brake boosting under fault conditions.

图2为本实用新型中间传动机构结构示意图。中间传动机构整体结构以中间传动轮20轴向中心左右对称,以对称轴左侧部分为例详细说明其构造及工作原理,其右侧的右传动轮23与之相同,此处不赘述。中间传动轮20、左传动轮21通过轴承安装于中间轴22,中间传动轮20与左传动轮21过渡配合,保证一定的同轴度,并通过键连接。这种左、右传动轮与中间传动轮分体式结构的优点在于:通过更换不同半径的左、右传动轮即可实现不同传动比,满足不同车辆的需要。Fig. 2 is a structural schematic diagram of the intermediate transmission mechanism of the utility model. The overall structure of the intermediate transmission mechanism is symmetrical about the axial center of the intermediate transmission wheel 20, and its structure and working principle are described in detail by taking the left part of the symmetry axis as an example. The right transmission wheel 23 on the right side is the same, and will not be described here. The middle transmission wheel 20 and the left transmission wheel 21 are mounted on the intermediate shaft 22 through bearings, and the middle transmission wheel 20 and the left transmission wheel 21 are transitionally matched to ensure certain coaxiality and are connected by keys. The advantage of the split structure of the left and right transmission wheels and the middle transmission wheel is that different transmission ratios can be realized by replacing the left and right transmission wheels with different radii to meet the needs of different vehicles.

作为优选,本实施例采用车用钢丝拉索作为柔性传动元件,钢丝拉索包括钢丝绳、套管、套管帽、护套、接头等,结构可参考行业标准或其他供应商的产品说明。钢丝拉索的钢丝绳12a、12b缠绕在中间传动轮20外表面的螺旋导向槽上,末端分别通过接头12c、12d固定在中间传动轮20端面外侧的凹槽内,钢丝拉索单层布置,所缠绕的圈数满足设定传动比下实现制动所需最大角度行程,左传动轮21、右传动轮23以及图1中施动轮1的钢丝绳布置、安装与上述结构相同。As a preference, this embodiment uses steel wire cables for vehicles as flexible transmission elements. The steel wire cables include steel wire ropes, casings, casing caps, sheaths, joints, etc., and the structure can refer to industry standards or product descriptions of other suppliers. The steel wire ropes 12a, 12b of the steel wire cables are wound on the spiral guide groove on the outer surface of the intermediate transmission wheel 20, and the ends are respectively fixed in the grooves on the outer side of the end surface of the intermediate transmission wheel 20 through the joints 12c, 12d. The steel wire cables are arranged in a single layer. The number of winding circles satisfies the maximum angular travel required to achieve braking under the set transmission ratio. The wire rope arrangement and installation of the left drive wheel 21, the right drive wheel 23, and the actuator wheel 1 in FIG. 1 are the same as the above-mentioned structure.

为保证柔性传动下脚踏制动力矩在左、右传动轮的协调,避免一侧车轮制动间隙先行消除后,另一侧不能继续施加制动力矩,同时也为自动补偿冬夏温度变化造成的钢丝绳伸缩变形,在左、右传动轮的钢丝拉索上设有调整装置。以图2中左传动轮21上的钢丝绳12a为例说明,右传动轮23与其结构相同,不赘述。调整弹簧12f套在调整螺管12e上,一端固定于壳体9,一端顶住调整螺管12e,调整螺管12e一端与壳体9安装孔间隙配合,另一端加工螺纹,装有调整螺母12h和锁死螺母12g,调整螺母抵住钢丝拉索套管帽12i,通过旋转调整螺母12h调节预紧力,并通过锁死螺母12g锁死。调整好后,在柔性传动机构左、右传动轮同时参与工作时,如果右传动轮由于车轮制动间隙消除而先行止动,这时,脚踏制动力矩继续施加,迫使钢丝绳12a压迫钢丝拉索套管12j,并带动套管帽12i挤压调整螺母12h,使其推动调整螺管12e压缩调整弹簧12f,则钢丝绳12a可进一步微量运动,实现左传动轮继续施加制动力矩,完成左、右传动轮的制动力矩协调,左传动轮先止动的调整过程同理。此外由于冬夏温差造成的钢丝绳微小变形量,亦可由此自动补偿。In order to ensure the coordination of the pedal braking torque between the left and right drive wheels under flexible transmission, avoid that after the brake clearance of one wheel is eliminated first, the other side cannot continue to apply the braking torque, and it also automatically compensates for the temperature change caused by winter and summer. The steel wire rope stretches and deforms, and an adjustment device is provided on the steel wire cables of the left and right drive wheels. Take the steel wire rope 12a on the left transmission wheel 21 in Fig. 2 as an example to illustrate, the right transmission wheel 23 has the same structure as it, so it will not be repeated. The adjustment spring 12f is sleeved on the adjustment screw 12e, one end is fixed on the housing 9, and the other end supports the adjustment screw 12e. One end of the adjustment screw 12e fits with the mounting hole of the housing 9, and the other end is threaded, and an adjustment nut 12h is installed. And the locking nut 12g, the adjusting nut is against the steel wire cable casing cap 12i, the pretightening force is adjusted by rotating the adjusting nut 12h, and is locked by the locking nut 12g. After adjustment, when the left and right transmission wheels of the flexible transmission mechanism are involved in the work at the same time, if the right transmission wheel stops first due to the elimination of the wheel brake clearance, at this time, the pedal braking torque continues to be applied, forcing the steel wire rope 12a to press the steel wire to pull cable casing 12j, and drive the casing cap 12i to squeeze the adjusting nut 12h, so that it pushes the adjusting screw 12e to compress the adjusting spring 12f, and then the steel wire rope 12a can move further in a small amount, so that the left drive wheel can continue to apply braking torque to complete the left, The braking torque of the right drive wheel is coordinated, and the adjustment process of the left drive wheel stopping first is the same. In addition, the slight deformation of the wire rope caused by the temperature difference between winter and summer can also be automatically compensated.

图3为本实用新型双向可控离合机构结构示意图。本实施例所述左、右双向可控离合机构结构相同,此处以左双向可控离合机构为例详细说明其构造及工作原理,右双向可控离合机构与之相同,此处不赘述。左离合外传动轮31a与左离合内星轮31c同轴,其内侧与左离合内星轮31c外侧形成若干对周向均布的楔形空间对,每一楔形空间对中的两个楔形狭窄空间相对,内安装一对滚柱,滚柱经弹簧预紧使其与左离合外传动轮31a内侧工作面和左离合内星轮31c外侧工作面接触,每对滚柱由左离合拨动轮31b的拨叉隔开,为减轻工作摩损,弹簧与滚柱接触端可设有顶帽,顶帽与滚柱接触面呈内柱面形,与圆柱滚柱贴合,顶帽材料硬度低于滚柱表面硬度,滚柱表面硬度低于左离合外传动轮31a内侧和左离合内星轮31c外侧工作面硬度。左离合拨动轮31b与左离合内星轮31c间隙配合,均设有键槽,可与制动器传动系统传动件键连接。作为优选,本实施例中左离合拨动轮31b与作动器50键连接,左离合内星轮31c与传动件51键连接,传动件51与制动器传动机构其他传动件保持传动连接。左离合外传动轮31a的钢丝绳的布置、安装形式与图2中间传动轮20的机构形式相同,此处不赘述。Fig. 3 is a structural schematic diagram of the two-way controllable clutch mechanism of the present invention. The structures of the left and right two-way controllable clutch mechanisms described in this embodiment are the same. Here, the left two-way controllable clutch mechanism is used as an example to describe its structure and working principle in detail. The right two-way controllable clutch mechanism is the same and will not be described here. The left clutch outer transmission wheel 31a is coaxial with the left clutch inner star wheel 31c, and its inner side and the left clutch inner star wheel 31c outside form several pairs of wedge-shaped spaces evenly distributed in the circumferential direction, and the two wedge-shaped narrow spaces in each wedge-shaped space pair are opposite, and the inner A pair of rollers are installed, and the rollers are preloaded by springs to make contact with the inner working surface of the left clutch outer transmission wheel 31a and the outer working surface of the left clutch inner star wheel 31c, and each pair of rollers is separated by the shift fork of the left clutch toggle wheel 31b. Open, in order to reduce working wear and tear, a top cap can be provided at the contact end of the spring and the roller. The contact surface between the top cap and the roller is in the shape of an inner cylinder, which fits the cylindrical roller. The hardness of the top cap material is lower than that of the roller surface. , The surface hardness of the roller is lower than that of the inner side of the left clutch outer drive wheel 31a and the outer side of the left clutch inner star wheel 31c. The left clutch toggle wheel 31b is in clearance fit with the left clutch inner star wheel 31c, and both are provided with key grooves, which can be keyed to the transmission part of the brake transmission system. As a preference, in this embodiment, the left clutch toggle wheel 31b is keyed to the actuator 50, the left clutch inner star wheel 31c is keyed to the transmission part 51, and the transmission part 51 maintains transmission connection with other transmission parts of the brake transmission mechanism. The arrangement and installation form of the steel wire rope of the left clutch outer transmission wheel 31a are the same as the mechanism form of the middle transmission wheel 20 in Fig. 2, and are not repeated here.

当左双向可控离合机构的左离合外传动轮31a主动时,如果此时左离合拨动轮31b处于空载自由状态,左离合外传动轮31a带动一侧滚柱滚向楔形空间狭窄侧,使滚柱楔合,则左离合外传动轮31a通过楔合滚柱带动左离合内星轮31c顺时针或逆时针旋转,楔合的滚柱推动处于空载自由状态的左离合拨动轮31b的拨叉,带动左离合拨动轮31b一起顺时针或逆时针旋转;如果此时左离合拨动轮31b堵转,其拨叉阻挡已在楔形空间楔合的滚柱,使其解楔,则左离合外传动轮31b空转;如果此时左离合拨动轮31b顺时针或逆时针旋转,则其拨叉都可推动已在楔形空间楔合的滚柱,使其解楔,左离合外传动轮31a与左离合拨动轮31b各自运转,互不干涉。When the left clutch external drive wheel 31a of the left two-way controllable clutch mechanism was active, if the left clutch toggle wheel 31b was in the no-load free state at this time, the left clutch external drive wheel 31a drove one side of the roller to roll to the narrow side of the wedge-shaped space, making the roller roll When the columns are wedging, the left clutch outer transmission wheel 31a drives the left clutch inner star wheel 31c to rotate clockwise or counterclockwise through the wedging roller, and the wedging roller pushes the shift fork of the left clutch toggle wheel 31b in the no-load free state , to drive the left clutch toggle wheel 31b to rotate clockwise or counterclockwise together; if the left clutch toggle wheel 31b is blocked at this time, its shift fork blocks the rollers that have been wedged in the wedge-shaped space to disengage the wedge, and the left clutch Outer transmission wheel 31b is idling; If now left clutch toggle wheel 31b rotates clockwise or anticlockwise, then its shift fork can promote the roller that has been wedged in the wedge-shaped space, and it disengages, and left clutch outer transmission wheel 31a and left The clutch toggle wheels 31b run independently without interfering with each other.

为实现上述功能,在双向可控离合机构的设计上要具备一定的条件:In order to realize the above functions, certain conditions must be met in the design of the two-way controllable clutch mechanism:

其一,双向可控离合机构的离合拨动轮拨叉在自由状态下与其相邻滚柱具有一定单向间隙,滚柱在楔形空间内楔合时产生的摩擦力,大于直接或间接拖动断电作动器空转所受阻力,小于作动器直接作用或间接传递的堵转力矩;First, the clutch toggle wheel fork of the two-way controllable clutch mechanism has a certain one-way gap with its adjacent rollers in a free state, and the friction generated when the rollers are wedging in the wedge-shaped space is greater than that of direct or indirect dragging. The resistance to idling of the power-off actuator is less than the blocking torque directly or indirectly transmitted by the actuator;

其二、在上述条件限制下,所述的双向可控离合机构滚柱数、楔形空间的楔角等结构参数可参考机械设计手册设计选取。Second, under the limitations of the above conditions, structural parameters such as the number of rollers of the two-way controllable clutch mechanism and the wedge angle of the wedge-shaped space can be selected by referring to the mechanical design manual.

图4为本实用新型柔性传动机构工作原理示意图。该图仅表示部件间的运动传递关系,并不表示其实际比例和位置。图4中间部分表示中间传动机构示意图,图4右侧部分表示左双向可控离合机构半剖示意图,上述机构对应的右侧部分工作原理与左侧相同,此处仅以左侧部分为例阐述其工作原理,右侧部分不赘述。Fig. 4 is a schematic diagram of the working principle of the flexible transmission mechanism of the present invention. This figure only shows the motion transfer relationship between the components, and does not represent their actual scale and position. The middle part of Figure 4 shows the schematic diagram of the middle transmission mechanism, and the right part of Figure 4 shows the half-section diagram of the left two-way controllable clutch mechanism. Its working principle is not described in the right part.

在正常工作情况下,驾驶员踩下电子踏板10,带动施动轮1以一定角速度旋转一定角度,同时,电子踏板传感器测量到相应信号传递给控制器,控制器结合其他传感器信息以一定的控制规律控制作动器带动制动器传动机构部件以一定角速度旋转一定角度,由于电子踏板10在踩下的过程中需要克服一定的系统间隙、摩擦、阻尼以及系统变形等,导致其有微小的空行程,而传感器的分辨率确保可以测量到该空行程并传递给控制器,控制器就可以先于电子踏板10的有效动作之前使作动器运行,并通过补偿算法来弥补由作动器到制动执行元件间的系统间隙、摩擦等,其结果是:作动器的实际有效运动后动先发,系统存在两个传动回路,一路:由作动器输出轴50a通过键带动左离合拨动轮31b转动,同时左离合拨动轮31b推动滚柱带动左离合内星轮31c,左离合内星轮31c通过键带动传动元件如齿轮或同步带轮等最终带动制动执行机构实现制动,此时左离合外星轮31a处于自由状态;一路:由电子踏板10带动施动轮1,施动轮1通过钢丝拉索12带动中间传动轮20,中间传动轮20通过键带动左传动轮21与之同步运动,左传动轮21通过钢丝拉索13带动左离合外传动轮31a使之由自由状态转为空转状态。此处,双向可控离合机构实现脚踏给定目标输入与作动器实际输出分离,只要系统正常状态下,两路传动互不干涉,电子踏板10承受的负载由踏板感觉模拟器提供,实现踏板感觉可调,制动的实际负载由系统控制作动器输出动力克服,在强制动、高速转向、制动转向等非常规工况下,需要对四轮单独制动控制,执行ABS、ESP等功能,而此时脚踏输入与作动器输出运动互不干涉,保证了线控制动正常功能的实现。Under normal working conditions, the driver steps on the electronic pedal 10 to drive the actuating wheel 1 to rotate at a certain angle at a certain angular velocity. At the same time, the electronic pedal sensor measures the corresponding signal and transmits it to the controller. The actuator is controlled to drive the components of the brake transmission mechanism to rotate at a certain angle at a certain angular velocity. Since the electronic pedal 10 needs to overcome certain system gaps, friction, damping and system deformation during the process of stepping on it, it has a small idle travel. The resolution of the sensor ensures that this idle travel can be measured and communicated to the controller, the controller can run the actuator before the effective action of the electronic pedal 10, and compensate by the compensation algorithm from the actuator to the brake. The system gap, friction, etc. among the components result in: the actual effective movement of the actuator is followed by the movement first, and there are two transmission circuits in the system, one way: the output shaft 50a of the actuator drives the left clutch toggle wheel 31b through the key Rotate, while the left clutch toggle wheel 31b pushes the roller to drive the left clutch inner star wheel 31c, and the left clutch inner star wheel 31c drives the transmission elements such as gears or synchronous pulleys through keys to finally drive the braking actuator to achieve braking. The left clutch alien wheel 31a is in a free state; one way: the driving wheel 1 is driven by the electronic pedal 10, the driving wheel 1 drives the middle transmission wheel 20 through the steel wire cable 12, and the middle transmission wheel 20 drives the left transmission wheel 21 to move synchronously with it through the key , the left transmission wheel 21 drives the left clutch outer transmission wheel 31a by the steel wire cable 13 and makes it change from the free state to the idling state. Here, the two-way controllable clutch mechanism realizes the separation of the given target input of the pedal and the actual output of the actuator. As long as the system is in a normal state, the two transmissions do not interfere with each other, and the load borne by the electronic pedal 10 is provided by the pedal feeling simulator to realize The pedal feel is adjustable, and the actual load of the brake is overcome by the output power of the system control actuator. Under unconventional working conditions such as strong braking, high-speed steering, and braking steering, it is necessary to control the braking of the four wheels individually, and implement ABS, ESP At this time, the pedal input and the actuator output movement do not interfere with each other, which ensures the realization of the normal function of the brake-by-wire.

在故障状态下,当系统故障诊断单元检测出左侧非转向车轮或右侧非转向车轮制动器出现故障时,可通过控制单元将故障侧作动器切断供电,使其处于自由状态;当系统故障诊断单元无法诊断出故障时,可通过制动切换开关人工强制退出线控制动状态,所有制动器的作动器电源切断,均处于自由状态;当系统电源出现故障无法供电时,所有制动器的作动器失电处于自由状态。In the fault state, when the system fault diagnosis unit detects that the brake of the left non-steering wheel or the right non-steering wheel is faulty, the power supply of the actuator on the faulty side can be cut off through the control unit, so that it is in a free state; When the diagnostic unit fails to diagnose the fault, it can manually exit the brake-by-wire state through the brake switch, and the actuator power of all brakes is cut off, and they are in a free state; when the system power fails and cannot supply power, the actuation of all brakes The device is in a free state when it is powered off.

当左侧非转向车轮的作动器处于自由状态时,经电子踏板10最终带动的左离合外传动轮31a继续运动,并带动一侧滚柱滚向楔形空间狭窄侧,使滚柱楔合,则左离合外传动轮31a通过楔合滚柱带动左离合内星轮31c旋转,而此时由于作动器输出轴50a处于自由状态,与其键连接的左离合拨动轮31b的拨叉无法将楔合的滚柱解楔,被带动空转,左离合内星轮31c将脚踏制动力矩经与其键连接的传动件传递到制动卡钳,此时两转向车轮及右侧非转向车轮制动力矩仍由控制系统控制作动器输出,实现故障状态下的冗余制动助力;同理,当左、右两侧非转向车轮的作动器均处于自由状态时,经电子踏板最终带动左、右双向可控离合机构的左、右离合内星轮,二者带动各自连接的传动件将制动力矩传递到对应的制动卡钳,如果一侧先行止动,在左、右传动轮的钢丝拉索上设置的调整装置工作,实现两侧均制动。此时两非转向车轮制动力矩仍由制动系统控制作动器输出,仍能保证实现故障状态下的冗余制动助力;When the actuator of the left non-steering wheel is in a free state, the left clutch outer transmission wheel 31a finally driven by the electronic pedal 10 continues to move, and drives one side of the roller to roll to the narrow side of the wedge-shaped space, so that the rollers are wedged, then The left clutch outer transmission wheel 31a drives the left clutch inner star wheel 31c to rotate through the wedging roller, and at this time, because the actuator output shaft 50a is in a free state, the shift fork of the left clutch toggle wheel 31b that is keyed to it cannot drive the wedging The rollers of the left and right sides are disengaged and driven to idle, and the left clutch inner star wheel 31c transmits the pedal braking torque to the brake caliper through the transmission part connected with the key, and now the braking torque of the two steering wheels and the non-steering wheel on the right is still The output of the actuator is controlled by the control system to realize redundant brake boosting in the fault state; similarly, when the actuators of the non-steering wheels on the left and right sides are in a free state, the electronic pedal finally drives the left and right wheels. The left and right clutch inner star wheels of the two-way controllable clutch mechanism drive the respective connected transmission parts to transmit the braking torque to the corresponding brake calipers. If one side stops first, the steel wires of the left and right transmission wheels pull The adjustment device set on the cable works to achieve braking on both sides. At this time, the braking torque of the two non-steering wheels is still output by the control actuator of the braking system, which can still ensure the redundant braking boost under the fault state;

当处于非线控制动状态时,所有制动器的作动器处于断电自由状态,此时,转向轮失去制动能力,制动力矩仅由电子踏板通过钢丝拉索经中间传动机构带动非转向车轮的左、右离合内星轮,二者带动各自连接的传动件将制动力矩传递到对应的制动卡钳,实现脚踏制动。When in the state of non-braking by wire, the actuators of all brakes are in the power-off free state. At this time, the steering wheel loses its braking ability, and the braking torque is only driven by the electronic pedal through the steel wire cable through the intermediate transmission mechanism to drive the non-steering wheel. The left and right clutch inner star wheels drive the respective connected transmission parts to transmit the braking torque to the corresponding brake calipers to realize pedal braking.

作为本优选实施例,其系统主要参数的确定可参考如下:As this preferred embodiment, the determination of its main system parameters can be referred to as follows:

根据车辆参数及我国汽车制动规范的要求,可计算确定出制动器执行元件输出最大制动压力设为Nmax,结合制动器及其传动系具体结构,可进一步计算出最大制动力矩设为Mmax,在静态理想状态下,设制动器传动系的传动比为i0,则作动器的堵转力矩Md≥Mmax/i0,左双向可控离合机构许用转矩M3≥Mmax/i0,右双向可控离合机构许用转矩M4=M3;中间传动机构左传动轮与左双向可控离合机构左离合外传动轮的传动比设为i23,中间传动机构右传动轮与右双向可控离合机构外传动轮的传动比设为i24,由于结构对称,此处i23=i24,则中间传动机构的转矩M2=2×M3/i23;施动轮与中间传动机构中间传动轮的传动比设为i12,则施动轮作用力矩为M1=M2/i12,设电子踏板的力臂长度为l,则最大踏板力Fmax=M1/l。考虑动态情况及系统效率,上述计算可进一步理论分析计算,也可采用工程上常用的经验方法,在上述计算的基础上乘一定的安全系数,具体可参考机械设计手册等相关通用设计资料或标准。According to the vehicle parameters and the requirements of China's automobile braking regulations, the maximum braking pressure output by the brake actuator can be calculated and determined to be N max , combined with the specific structure of the brake and its transmission system, the maximum braking torque can be further calculated to be M max , in a static ideal state, assuming that the transmission ratio of the brake drive train is i 0 , then the stall torque of the actuator M d ≥ M max /i 0 , and the allowable torque of the left two-way controllable clutch mechanism M 3 ≥ M max /i 0 , the allowable torque M 4 of the right two-way controllable clutch mechanism = M 3 ; The transmission ratio of the wheel and the outer transmission wheel of the right two-way controllable clutch mechanism is set to i 24 , because the structure is symmetrical, here i 23 =i 24 , then the torque of the intermediate transmission mechanism M 2 =2×M 3 /i 23 ; The transmission ratio of the intermediate transmission wheel with the intermediate transmission mechanism is set to i 12 , then the acting moment of the actuating wheel is M 1 =M 2 /i 12 , and the length of the force arm of the electronic pedal is l, then the maximum pedal force F max =M 1 / l. Considering the dynamic situation and system efficiency, the above calculation can be further analyzed and calculated theoretically, or the empirical method commonly used in engineering can be used to multiply a certain safety factor on the basis of the above calculation. For details, refer to relevant general design materials or standards such as mechanical design manuals.

Claims (8)

1. there is an automobile-used brake-by-wire device for flexible redundant unit, comprising:
One braking importation, it includes that one is applied on this electronic pedal with pedal sense simulator and the electronic pedal of sensor, braking input;
One brake output section is divided, and it includes the brake with actuator, drive mechanism, clearance adjustment mechanism and sensor, and brake is connected with wheel holding work respectively, braking input the braking moment determined is applied on wheel by direct or indirect;
One control for brake part, it includes a control unit and a failure diagnosis unit, and control unit is communicated by vehicle bus with failure diagnosis unit, according to the braking operation pattern that the status command control realization received is different;
Characterized by further comprising:
One Flexible Transmission part, it includes executing the two-way controllable clutch mechanism of driving wheel, an intermediate transmission mechanism and two, executes driving wheel centre bore affixed with electronic pedal rotating shaft, executes driving wheel and is connected directly or indirectly through flexible member with the intermediate transmission wheel of intermediate transmission mechanism;The left and right drive of intermediate transmission mechanism outer clutch driving wheel with two two-way controllable clutch mechanisms respectively is connected directly or indirectly through flexible member;Two-way controllable clutch mechanism is installed between a pair rotary drive pair of brake drive mechanism, and its clutch turning wheel is affixed with driving pair element, and in its clutch, star-wheel is affixed with driven secondary element.
The automobile-used brake-by-wire device with flexible redundant unit the most according to claim 1, it is characterized in that: the left and right drive of described intermediate transmission mechanism, intermediate transmission wheel is arranged on jackshaft by bearing, left and right drive takes turns interference fits with intermediate transmission respectively, and by bonded, three is coaxial.
The automobile-used brake-by-wire device with flexible redundant unit the most according to claim 1, it is characterized in that: in the clutch of described two-way controllable clutch mechanism, outside star-wheel, inside drive outer with clutch, form some wedge shape spaces pair uniform to circumference, two wedge shape narrow spaces of each wedge shape space centering are relative, a pair roller of interior installation, roller in spring pre-tightening makes the outer drive inward facing surface of itself and clutch and clutch outside star-wheel work surface contact, every pair of roller is separated by the shift fork of clutch turning wheel, clutch turning wheel and star-wheel matched in clearance in clutch.
The automobile-used brake-by-wire device with flexible redundant unit the most according to claim 1, it is characterized in that: be cased with respectively on the wire digging line of the left and right drive of described intermediate transmission mechanism adjusting spring, housing is fixed in the one end adjusting spring, the other end compresses and adjusts screwed pipe, adjust screwed pipe one end and shell bores matched in clearance, the other end has external screw thread, coordinates with adjusting nut, locking nut, withstands wire digging line sleeve cap by adjusting nut.
The automobile-used brake-by-wire device with flexible redundant unit the most according to claim 1, it is characterized in that: the clutch turning wheel shift fork of described two-way controllable clutch mechanism is adjacent roller in a free state and has certain unidirectional gap, the frictional force that roller produces during wedging in wedge shape space, more than directly or indirectly dragging the suffered resistance of power-off actuator idle running, directly act on less than actuator or the stalling torque of indirect transfer.
The automobile-used brake-by-wire device with flexible redundant unit the most according to claim 1, it is characterized in that: its angular travel of described electronic pedal value after executing the clutch outer drive transmission of driving wheel, intermediate transmission mechanism, two-way controllable clutch mechanism, drive more than actuator the outer drive of clutch of two-way controllable clutch mechanism that angle value that brake gap turned over is completely eliminated.
The automobile-used brake-by-wire device with flexible redundant unit the most according to claim 1, it is characterised in that: described two-way controllable clutch mechanism is installed in non-steering wheels brake, and the vehicle for four-wheel steering is then installed in rear wheel brake.
The automobile-used brake-by-wire device with flexible redundant unit the most according to claim 1, it is characterized in that: described control system is provided with braking switching switch, connecting power supply and actuator, this switch is placed on steering wheel or steering column or master control borad, and instrumental panel is provided with the display lamp of correspondence.
CN201620301562.4U 2016-04-12 2016-04-12 Automobile -used drive -by -wire arresting gear with flexible redundant mechanism Expired - Fee Related CN205573930U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105835857A (en) * 2016-04-12 2016-08-10 吉林大学 Automotive brake-by-wire device provided with flexible redundancy mechanism
CN108284843A (en) * 2017-01-10 2018-07-17 通用汽车环球科技运作有限责任公司 Fault-tolerant brake system of car
CN109677388A (en) * 2019-02-03 2019-04-26 上海蔚来汽车有限公司 Electronic parking system, the vehicle including the electronic parking system and control method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105835857A (en) * 2016-04-12 2016-08-10 吉林大学 Automotive brake-by-wire device provided with flexible redundancy mechanism
CN105835857B (en) * 2016-04-12 2018-06-29 吉林大学 Automobile-used brake-by-wire device with flexible redundant unit
CN108284843A (en) * 2017-01-10 2018-07-17 通用汽车环球科技运作有限责任公司 Fault-tolerant brake system of car
CN108284843B (en) * 2017-01-10 2021-06-08 通用汽车环球科技运作有限责任公司 Fault-tolerant automobile brake system
CN109677388A (en) * 2019-02-03 2019-04-26 上海蔚来汽车有限公司 Electronic parking system, the vehicle including the electronic parking system and control method
CN109677388B (en) * 2019-02-03 2024-02-27 上海蔚来汽车有限公司 Electronic parking system, vehicle comprising same and control method

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