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CN205561546U - Be used for high -efficient recycle system of sintering deposit cooling and sensible heat - Google Patents

Be used for high -efficient recycle system of sintering deposit cooling and sensible heat Download PDF

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CN205561546U
CN205561546U CN201620203276.4U CN201620203276U CN205561546U CN 205561546 U CN205561546 U CN 205561546U CN 201620203276 U CN201620203276 U CN 201620203276U CN 205561546 U CN205561546 U CN 205561546U
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pipeline
temperature
low
pressure
gas
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Inventor
苗振元
倪明德
梁长林
杜慧卿
杨亮
刘道芳
胡加龙
阎军
李惟毅
吕东芳
陈岩峰
张晓东
刘宝平
张国柱
李海波
司维东
邹俊玲
贾景珍
陈冲
吕宗岩
安效伯
雷润亚
冯艳辉
朱轶林
李帅
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BERIS ENGINEERING AND RESEARCH Corp QHD BRANCH
Tianjin Tianfeng Iron And Steel Co Ltd
Tianjin University
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BERIS ENGINEERING AND RESEARCH Corp QHD BRANCH
Tianjin Tianfeng Iron And Steel Co Ltd
Tianjin University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model provides a be used for high -efficient recycle system of sintering deposit cooling and sensible heat, including: only be used for mixing the step -by -step sintering machine that the iron ore material carries out the sintering, a sintering deposit carries out the vertical cooling kiln of refrigerated for being directed at after the sintering breakage, the feeding mechanism of setting between the feed inlet of the discharge gate of step -by -step sintering machine and vertical cooling kiln receiving cone, connect gravitational precipitator and high temperature flue gas unit in the gas outlet on vertical cooling kiln upper portion respectively, the setting is at the unloader and the belt conveyor of vertical cooling kiln discharge gate department, a vertical two exhaust -heat boiler that press for the heat exchange, an air inlet of the gaseous unit of low temperature is connected to its gas outlet, the air inlet of vertical cooling kiln lower part is connected to the gas outlet of the gaseous unit of low temperature, power generation system is connected to vertical two exhaust -heat boiler's of pressure heat exchange tube. The utility model discloses can make sintering deposit and cooling air at a confined space reverse flow, prolong sintering deposit cool time, the heat transfer is more abundant, improves the thermal efficiency of system by a wide margin, has realized the high -efficient recycle of sintering deposit sensible heat.

Description

一种用于烧结矿冷却及显热高效回收利用系统A high-efficiency recovery and utilization system for sinter cooling and sensible heat

技术领域technical field

本实用新型涉及一种钢铁行业烧结矿冷却及显热回收。特别是涉及一种可替代传统机上冷却实现烧结矿的用于烧结矿冷却及显热高效回收利用系统。The utility model relates to cooling and sensible heat recovery of sintered ore in the iron and steel industry. In particular, it relates to a system for sinter cooling and sensible heat efficient recovery and utilization that can replace traditional on-machine cooling to realize sintering.

背景技术Background technique

钢铁生产工艺中的烧结工序能耗约占总能耗的10%~20%,是仅次于炼铁工序的第二大能耗工序。烧结能耗中,烧结矿的显热约占烧结总能耗的30%,这部分能耗回收比例不足30%,浪费了大量能源,有巨大的回收空间,市场潜力大。目前的烧结矿冷却方式却有三种:一是机上冷却,即把烧结机延长,在烧结过程中完成后继续鼓风或抽风,对烧结矿冷却;另一种是带式冷却机,其是在烧结过程中完成后,经过热破碎卸到一个与烧结机类似的带式冷却机上进行鼓风或抽风冷却;第三种是环形冷却机。烧结矿在冷却过程中,热能变成高温烟气,温度在100-400℃之间,设置余热锅炉进行换热,产生低参数的饱和蒸汽或过热蒸汽,用于钢厂的生产生活蒸汽或进行发电。The energy consumption of the sintering process in the iron and steel production process accounts for about 10% to 20% of the total energy consumption, which is the second largest energy consumption process after the ironmaking process. In the energy consumption of sintering, the sensible heat of sintering ore accounts for about 30% of the total energy consumption of sintering, and the recovery ratio of this part of energy consumption is less than 30%, which wastes a lot of energy, has huge recovery space, and has great market potential. There are three kinds of sinter cooling methods at present: one is on-machine cooling, that is, the sintering machine is extended, and after the sintering process is completed, it continues to blow or draw air to cool the sinter; the other is a belt cooler, which is in the After the sintering process is completed, it is unloaded to a belt cooler similar to the sintering machine for blast or exhaust cooling after thermal crushing; the third type is an annular cooler. During the cooling process of sinter, the heat energy becomes high-temperature flue gas, the temperature is between 100-400 ℃, the waste heat boiler is set up for heat exchange, and low-parameter saturated steam or superheated steam is produced, which is used for the production of domestic steam in steel mills or for generate electricity.

上述烧结矿冷却方式和余热回收主要有以下缺点:The above sinter cooling methods and waste heat recovery mainly have the following disadvantages:

1、漏风严重,电耗高。三种冷却方式都是把烧结矿置于台车上,靠鼓风或抽风对烧结矿进行冷却,台车与风箱之间的密封问题难以解决,一般漏风率达20%以上,甚至高达50%,增加了冷却电耗。1. Serious air leakage and high power consumption. The three cooling methods are to place the sinter on the trolley, and cool the sinter by blowing or drawing air. The sealing problem between the trolley and the bellows is difficult to solve. Generally, the air leakage rate is more than 20%, or even as high as 50%. , increasing cooling power consumption.

2、换热不充分。带冷机或环冷机中烧结矿与冷却空气间叉流换热,换热效果较差;烧结矿料层堆积高度低,烧结矿与冷却空气换热时间短,换热不充分。2. Insufficient heat exchange. Cross-flow heat exchange between sinter and cooling air in belt cooler or ring cooler, the heat transfer effect is poor; the accumulation height of sinter material layer is low, the heat exchange time between sinter and cooling air is short, and the heat exchange is insufficient.

3、余热利用效率低。冷却机两端由于不能密封而掺入大量野风,由于野风是不经过烧结料层的,因此不仅加大了风机的功率和耗电量,而且大大降低了换热后的烟气温度;现有烧结机余热发电系统中,一般从带冷机或环冷机中温度较高的Ⅰ、Ⅱ段取风,烧结矿与冷却空气换热端温差大,烟气温度低,做功能力损失大,余热利用效率低。3. The waste heat utilization efficiency is low. Because the two ends of the cooling machine cannot be sealed, a large amount of wild wind is mixed in. Since the wild wind does not pass through the sintered material layer, it not only increases the power and power consumption of the fan, but also greatly reduces the temperature of the flue gas after heat exchange; In the existing sintering machine waste heat power generation system, the air is generally taken from the higher temperature sections I and II of the belt cooler or ring cooler, and the temperature difference between the sintering ore and the cooling air heat exchange end is large, the flue gas temperature is low, and the working capacity is lost. Large, waste heat utilization efficiency is low.

4、余热参数波动大。烧结矿在生产过程中产量、温度、和成分波动很大,从而导致换热后烟气参数也发生较大的波动,对余热利用的影响很大。4. The waste heat parameters fluctuate greatly. The output, temperature, and composition of sinter fluctuate greatly during the production process, resulting in large fluctuations in flue gas parameters after heat exchange, which has a great impact on waste heat utilization.

5、无论带式冷却机还是环形冷却机,均体积庞大,投资高,能耗高,设备维护工作量大,工程投资回收周期长。5. Regardless of the belt cooler or the annular cooler, they are bulky, high investment, high energy consumption, heavy equipment maintenance workload, and long project investment recovery period.

发明内容Contents of the invention

本实用新型所要解决的技术问题是,提供一种使烧结矿和冷却空气在一个封闭的空间逆向流动,延长烧结矿冷却时间,换热更充分,大幅提高系统的热效率,实现烧结矿显热的高效回收利用的一种用于烧结矿冷却及显热高效回收利用系统。The technical problem to be solved by the utility model is to provide a sintered ore and cooling air flow in reverse in a closed space, prolong the sintered ore cooling time, heat exchange more fully, greatly improve the thermal efficiency of the system, and realize the sensible heat of sintered ore A high-efficiency recovery system for sinter cooling and sensible heat recovery.

本实用新型所采用的技术方案是:一种用于烧结矿冷却及显热高效回收利用系统,包括有:只用于对混合铁矿物料进行烧结的步进烧结机、用于对烧结破碎后的烧结矿进行冷却的竖式冷却窑,设置在所述步进烧结机的出料口和竖式冷却窑受料漏斗的进料口之间用于将步进烧结机的出料送入竖式冷却窑的送料机构,分别通过管路连接在所述竖式冷却窑上部的出气口的用于对从竖式冷却窑排出的高温烟气进行除尘的重力除尘器和用于对从竖式冷却窑排出的高温烟气进行加温的高温烟气单元,设置在所述竖式冷却窑出料口处的卸料机,用于将卸料机所卸的料送入炼钢机构的皮带运输机,进气口通过管路连接在所述重力除尘器出气口的用于热交换的立式双压余热锅炉,所述立式双压余热锅炉的出气口连接低温气体单元的一个进气口,所述低温气体单元的出气口中通过管路连接竖式冷却窑下部的进气口,所述立式双压余热锅炉的用于与进入炉内的高温气体进行热交换的热交换换热管连接发电系统。The technical solution adopted by the utility model is: a system for cooling sinter and efficient sensible heat recovery and utilization, including: a stepping sintering machine only used for sintering mixed iron ore materials, and a stepping sintering machine for sintering The vertical cooling kiln for cooling the sintered ore is arranged between the discharge port of the stepping sintering machine and the feeding port of the vertical cooling kiln receiving funnel for feeding the output of the stepping sintering machine into the vertical The feeding mechanism of the vertical cooling kiln is connected to the gas outlet on the upper part of the vertical cooling kiln through pipelines. The gravity dust collector for dedusting the high-temperature flue gas discharged from the vertical cooling kiln and the The high-temperature flue gas unit for heating the high-temperature flue gas discharged from the cooling kiln, the unloader installed at the discharge port of the vertical cooling kiln, used to send the unloaded material from the unloader to the belt of the steelmaking mechanism Conveyor, the air inlet is connected to the vertical dual-pressure waste heat boiler for heat exchange at the air outlet of the gravity dust collector through pipelines, and the air outlet of the vertical double-pressure waste heat boiler is connected to an air inlet of the low-temperature gas unit , the air outlet of the low-temperature gas unit is connected to the air inlet at the lower part of the vertical cooling kiln through a pipeline, and the heat exchange tubes of the vertical double-pressure waste heat boiler for heat exchange with the high-temperature gas entering the furnace Connect the power generation system.

所述的送料机构包括有用于接料的台车,所述的台车设置在用于将台车移送到所述竖式冷却窑进料口的斜桥卷扬装置上。The feeding mechanism includes a trolley for receiving materials, and the trolley is arranged on the inclined bridge hoisting device for moving the trolley to the feed inlet of the vertical cooling kiln.

所述的重力除尘器底部设置有卸灰器。A dust unloader is arranged at the bottom of the gravity dust collector.

所述的步进烧结机包括有:混合铁矿物料进料口,用于对混合铁矿物料进行混合的混合料仓,位于所述混合料仓的混合料出料口的点火保温炉,连接在点火保温炉一侧用于对从混合料仓出来的混合料进行烧结的烧结段,连接在所述烧结段的出料口的翻车机,连接在所述翻车机出料口用于对烧结后的烧结矿进行粉碎的单辊破碎机,所述单辊破碎机的出料口构成步进烧结机的出料口对应所述的台车。The stepping sintering machine includes: a mixed iron ore material inlet, a mixing bin for mixing the mixed iron ore materials, an ignition and holding furnace located at the mixed material outlet of the mixing bin, connected to The sintering section that is used to sinter the mixture coming out of the mixing bin on one side of the ignition and holding furnace, the dumper connected to the discharge port of the sintering section, and the dumper connected to the discharge port of the dumper for sintering The final sinter is crushed by a single-roll crusher, and the discharge port of the single-roll crusher constitutes a stepping sintering machine. The discharge port corresponds to the trolley.

所述的高温烟气单元包括有:高温烟气炉,所述高温烟气炉下部的进气口通过进气管路连接天然气进气口,所述的进气管路上按天然气的流向依次设置有第一吸冷风阀和鼓风机,所述的高温烟气炉上部的出气口通过出气管路连接在所述竖式冷却窑上部的出气口和所述重力除尘器的进气口上,所述的出气管路上设置有旁通阀。The high-temperature flue gas unit includes: a high-temperature flue gas furnace, the air inlet at the lower part of the high-temperature flue gas furnace is connected to the natural gas inlet through an air intake pipeline, and the air intake pipeline is sequentially provided with the first A suction cold air valve and blower, the gas outlet on the upper part of the high-temperature flue gas furnace is connected to the gas outlet on the upper part of the vertical cooling kiln and the air inlet of the gravity dust collector through the gas outlet pipeline, and the gas outlet pipe There is a bypass valve on the road.

所述的低温气体单元包括有连接在所述立式双压余热锅炉出气口的电除尘器,所述电除尘器的出气口通过管路连接循环风机,所述循环风机的出气口通过管路分两路,一路通过一个烟气流量控制阀连接低温鼓风机的进气口,另一路通过一个烟气旁通阀连接排烟烟囱,所述低温鼓风机的进气口还通过一个第二吸冷风阀连接外部空气进气口,所述低温鼓风机的出气口通过管路连接所述竖式冷却窑下部的进气口。The low-temperature gas unit includes an electric precipitator connected to the gas outlet of the vertical double-pressure waste heat boiler, the gas outlet of the electrostatic precipitator is connected to a circulation fan through a pipeline, and the gas outlet of the circulation fan is connected to a pipeline through a pipeline. Divided into two paths, one path is connected to the air inlet of the low-temperature blower through a flue gas flow control valve, and the other path is connected to the exhaust chimney through a flue gas bypass valve, and the air inlet of the low-temperature blower is also passed through a second suction cold air valve The air inlet of the external air is connected, and the air outlet of the low-temperature blower is connected with the air inlet of the lower part of the vertical cooling kiln through a pipeline.

所述的发电系统包括有:用于驱动第一发电机的中压蒸汽凝汽发电系统和用于驱动第二发电机的低压蒸汽有机朗肯循环发电系统,所述中压蒸汽凝汽发电系统的高温蒸汽进汽端通过管路连接所述立式双压余热锅炉中用于与进入炉内的高温气体进行热交换的第一换热管的中压高温蒸汽出口,所述低压蒸汽有机朗肯循环发电系统的用于产生低压蒸汽的进液口连接所述立式双压余热锅炉中用于与进入炉内的高温气体进行热交换的第三换热管的出液口端,所述中压蒸汽凝汽发电系统的做功后的乏汽出汽口和低压蒸汽有机朗肯循环发电系统热交换后的低压低温蒸汽出汽口均通过管路和设置在所述管路上的循环水泵连接所述立式双压余热锅炉中用于与进入炉内的高温烟气进行热交换的第三换热管的进液口端。The power generation system includes: a medium-pressure steam condensation power generation system for driving the first generator and a low-pressure steam organic Rankine cycle power generation system for driving the second generator, and the medium-pressure steam condensation power generation system The high-temperature steam inlet end of the high-temperature steam is connected to the medium-pressure high-temperature steam outlet of the first heat exchange tube in the vertical double-pressure waste heat boiler for heat exchange with the high-temperature gas entering the furnace through a pipeline, and the low-pressure steam has an organic Lang The liquid inlet for generating low-pressure steam of the Ken cycle power generation system is connected to the liquid outlet of the third heat exchange tube in the vertical double-pressure waste heat boiler for heat exchange with the high-temperature gas entering the furnace, and the The outlet of exhausted steam after working in the medium-pressure steam condensing power generation system and the outlet of low-pressure low-temperature steam after heat exchange in the low-pressure steam organic Rankine cycle power generation system are connected through pipelines to the circulating water pump installed on the pipelines The liquid inlet end of the third heat exchange tube in the vertical double-pressure waste heat boiler is used for heat exchange with the high-temperature flue gas entering the furnace.

所述的用于驱动第一发电机的中压蒸汽凝汽发电系统包括有:用于进行汽液分离的中压汽包,所述中压汽包的出汽口通过管路连接所述立式双压余热锅炉中用于与进入炉内的高温气体进行热交换的第一换热管的入口端,所述第一换热管的高温蒸汽出口通过管路连接凝汽式汽轮机的高温蒸汽进汽口端,所述凝汽式汽轮机的功率输出端连接第一发电机,所述凝汽式汽轮机做功后的乏汽出汽口通过管路和设置在管路上的第一凝汽器连接循环水泵的入口端,所述中压汽包的中压高温汽液混合进口端连接所述立式双压余热锅炉中用于与进入炉内的高温气体进行热交换的第二换热管的中压高温汽液混合出口端,所述中压汽包的高温液体出口端通过管路连接所述第二换热管的高温液体进液口端。The medium-pressure steam condensation power generation system for driving the first generator includes: a medium-pressure steam drum for vapor-liquid separation, the steam outlet of the medium-pressure steam drum is connected to the vertical The inlet end of the first heat exchange tube used for heat exchange with the high-temperature gas entering the boiler in the dual-pressure waste heat boiler, and the high-temperature steam outlet of the first heat exchange tube is connected to the high-temperature steam of the condensing steam turbine through a pipeline At the steam inlet end, the power output end of the condensing steam turbine is connected to the first generator, and the exhaust steam outlet of the condensing steam turbine is connected to the first condenser arranged on the pipeline through the pipeline The inlet end of the circulating water pump, the inlet end of the medium-pressure high-temperature gas-liquid mixture of the medium-pressure steam drum is connected to the second heat exchange tube in the vertical dual-pressure waste heat boiler for heat exchange with the high-temperature gas entering the furnace The medium-pressure high-temperature gas-liquid mixing outlet, the high-temperature liquid outlet of the medium-pressure steam drum is connected to the high-temperature liquid inlet of the second heat exchange tube through a pipeline.

所述的用于驱动第二发电机的低压蒸汽有机朗肯循环发电系统包括有:低压汽包,所述低压汽包的低压低温汽液混合入口端通过管路连接所述立式双压余热锅炉中用于与进入炉内的高温气体进行热交换的第三换热管的低压低温汽液混合出口端,所述低压汽包的低温饱和蒸汽的出口端通过管路连接蓄热式蒸发器的进气口端,所述低压汽包的低压低温液体的出口端连接所述立式双压余热锅炉中用于与进入炉内的高温气体进行热交换的第二换热管的低压低温液体入口端,所述蓄热式蒸发器的出气口端通过管路和设置在管路上的第三冷凝器连接所述循环水泵的入口端,所述蓄热式蒸发器的换热盘管的气液混合低沸点有机工质的出口端通过管路连接气液分离器的进口端,所述气液分离器的过热有机工质出口端通过管路连接螺杆膨胀机的进气口端,所述气液分离器的液态有机工质出口端通过管路连接储液罐的一个有机工质进口端,所述螺杆膨胀机的功率输出端连接第二发电机,所述螺杆膨胀机的低温有机工质出口端通过管路和设置在管路上的第二冷凝器连接储液罐的另一个有机工质进口端,所述储液罐的有机工质出口端通过管路和设置在管路上的低沸点工质泵连接所述蓄热式蒸发器的换热盘管的低温液态有机工质入口端。The low-pressure steam organic Rankine cycle power generation system for driving the second generator includes: a low-pressure steam drum, and the low-pressure low-temperature gas-liquid mixing inlet port of the low-pressure steam drum is connected to the vertical dual-pressure waste heat through a pipeline. The low-pressure low-temperature vapor-liquid mixing outlet of the third heat exchange tube used for heat exchange with the high-temperature gas entering the furnace in the boiler, and the outlet of the low-pressure steam drum’s low-temperature saturated steam is connected to the regenerative evaporator through a pipeline The inlet end of the low-pressure steam drum, the outlet end of the low-pressure low-temperature liquid is connected to the low-pressure low-temperature liquid of the second heat exchange tube in the vertical double-pressure waste heat boiler for heat exchange with the high-temperature gas entering the furnace The inlet end of the regenerative evaporator is connected to the inlet end of the circulating water pump through a pipeline and the third condenser arranged on the pipeline, and the gas of the heat exchange coil of the regenerative evaporator The outlet end of the liquid-mixed low-boiling organic working medium is connected to the inlet end of the gas-liquid separator through a pipeline, and the outlet end of the superheated organic working medium of the gas-liquid separator is connected to the inlet end of the screw expander through a pipeline. The outlet end of the liquid organic working medium of the gas-liquid separator is connected to an organic working medium inlet end of the liquid storage tank through a pipeline, the power output end of the screw expander is connected to the second generator, and the low-temperature organic working medium of the screw expander The outlet end of the liquid is connected to the other organic working medium inlet port of the liquid storage tank through the pipeline and the second condenser arranged on the pipeline, and the organic working medium outlet end of the liquid storage tank is connected through the pipeline and the low The boiling point working medium pump is connected to the inlet end of the low-temperature liquid organic working medium of the heat exchange coil of the regenerative evaporator.

本实用新型的一种用于烧结矿冷却及显热高效回收利用系统,能够使烧结矿和冷却空气在一个封闭的空间逆向流动,延长烧结矿冷却时间,换热更充分,大幅提高系统的热效率,实现了烧结矿显热的高效回收利用。本实用新型具有如下有益效果:The utility model is a system for sinter cooling and sensible heat efficient recovery and utilization, which can make sinter and cooling air flow in reverse in a closed space, prolong the cooling time of sinter, make heat exchange more sufficient, and greatly improve the thermal efficiency of the system , realizing the efficient recovery and utilization of sensible heat of sinter. The utility model has the following beneficial effects:

1、烧结矿和冷空气在密闭的竖式冷却窑小气料比逆流换热,冷却时间长,2h以上,换热充分,大幅提高烟气温度,可提高到470℃左右,实现烧结矿显热高效回收;规避了传统冷却工艺系统大风量、大漏风率的弊端,可减少冷却供风量65%以上,降低系统用电量。1. The sinter and cold air exchange heat in the closed vertical cooling kiln with small air-to-material ratio. The cooling time is long, more than 2 hours, the heat exchange is sufficient, and the temperature of the flue gas is greatly increased, which can be increased to about 470°C to realize the sensible heat of the sinter. Efficient recycling; avoiding the disadvantages of large air volume and large air leakage rate in the traditional cooling process system, it can reduce the cooling air supply by more than 65%, and reduce the power consumption of the system.

2、电除尘后的部分低温烟气,加压回送到竖式冷却窑供风口进行烧结矿冷却风循环利用,使得供入竖冷窑的冷却风平均温度提高30-50℃,提高系统热效率。2. Part of the low-temperature flue gas after electrostatic precipitator is pressurized and returned to the air supply port of the vertical cooling kiln for recycling of sinter cooling air, which increases the average temperature of the cooling air supplied to the vertical cooling kiln by 30-50°C and improves the thermal efficiency of the system.

3、采用了在线补热系统,通过热风炉燃烧天燃气和高炉煤气等燃料产生高温烟气补充到竖冷窑出口的烟气系统中,调节高温烟气温度的相对稳定,保证余热锅炉稳定的蒸汽产量。3. The online supplementary heat system is adopted, and the high-temperature flue gas produced by burning natural gas and blast furnace gas through the hot blast stove is supplemented to the flue gas system at the outlet of the vertical cold kiln, so as to adjust the relative stability of the high-temperature flue gas temperature and ensure the stability of the waste heat boiler steam production.

4、高温烟气与循环水通过立式双压余热锅炉热交换产生蒸汽,中压高温过热蒸汽推动凝汽式汽轮机工作发电,低压饱和蒸汽在蓄热式蒸发器与低沸点有机工质换热,过热蒸发的有机工质推动螺杆膨胀机发电,烧结余热利用更加充分,提高余热利用效率;4. The high-temperature flue gas and circulating water are exchanged through the vertical double-pressure waste heat boiler to generate steam. The medium-pressure high-temperature superheated steam drives the condensing steam turbine to generate electricity. The low-pressure saturated steam exchanges heat with the low-boiling point organic working fluid in the regenerative evaporator. , the superheated and evaporated organic working medium drives the screw expander to generate electricity, and the sintering waste heat is more fully utilized to improve the waste heat utilization efficiency;

5.从竖冷窑排出的高温烟气通过重力除尘器,分离粗粉,可保护后面的余热双压锅炉,从余热双压锅炉排出的低温烟气再通过电除尘器,电除尘可防止细粉排放,整个系统在负压-3000Pa下运行,防止粉尘向外排放,有利于保护环境。5. The high-temperature flue gas discharged from the vertical cold kiln passes through the gravity dust collector to separate the coarse powder, which can protect the waste heat double-pressure boiler behind, and the low-temperature flue gas discharged from the waste heat double-pressure boiler passes through the electric dust collector, which can prevent fine The entire system operates under a negative pressure of -3000Pa to prevent dust from being discharged, which is conducive to protecting the environment.

6、高温烟气在余热锅炉热交换产生蒸汽后,出口烟气温度可降到140℃以下,每吨烧结矿余热可回收中低压蒸汽量109kg,每吨矿余热回收发电量21kWh,实现烧结矿显热的高效回收利用,且设备占地少及维护工作量小,工程投资回收周期短,具有很好的推广价值和市场前景。6. After the high-temperature flue gas is heat-exchanged in the waste heat boiler to generate steam, the temperature of the flue gas at the outlet can drop below 140°C. The amount of medium and low-pressure steam that can be recovered per ton of sinter waste heat is 109kg, and the power generation capacity of per ton of waste heat recovery is 21kWh, realizing sintering Sensible heat is efficiently recycled and utilized, and the equipment occupies less land and the maintenance workload is small, and the project investment recovery period is short, which has good promotion value and market prospect.

附图说明Description of drawings

图1是本实用新型一种用于烧结矿冷却及显热高效回收利用系统整体构成示意图;Figure 1 is a schematic diagram of the overall composition of a system for cooling sinter and efficient recovery of sensible heat in the present invention;

图2是本实用新型中步进烧结机结构示意图。Fig. 2 is a structural schematic diagram of the stepping sintering machine in the utility model.

图中in the picture

1:竖式冷却窑 2:重力除尘器1: Vertical cooling kiln 2: Gravity dust collector

3:立式双压余热锅炉 4:电除尘器3: Vertical double-pressure waste heat boiler 4: Electrostatic precipitator

5:循环风机 6:排烟烟囱5: Circulation fan 6: Smoke exhaust chimney

7:中压汽包 8:低压汽包7: Medium pressure steam drum 8: Low pressure steam drum

9:受料漏斗 10:凝汽式汽轮机9: Receiving funnel 10: Condensing steam turbine

11:第一发电机 12:第一凝汽器11: The first generator 12: The first condenser

13:循环水泵 14:蓄热式蒸发器13: Circulating water pump 14: Regenerative evaporator

15:气液分离器 16:螺杆膨胀机15: Gas-liquid separator 16: Screw expander

17:第二发电机 18:第二冷凝器17: Second generator 18: Second condenser

19:储液罐 20:低沸点工质泵19: Liquid storage tank 20: Low boiling point working fluid pump

21:第三冷凝器 22:高温烟气炉21: The third condenser 22: High temperature flue gas furnace

23:第一吸冷风阀 24:高温鼓风机23: The first suction cold air valve 24: High temperature blower

25:旁通阀 26:卸灰器25: Bypass valve 26: Ash unloader

27:烟气流量控制阀 28:烟气旁通阀27: Flue gas flow control valve 28: Flue gas bypass valve

29:步进烧结机 30:斜桥卷扬装置29: Stepping sintering machine 30: Inclined bridge hoisting device

31:台车 32:卸料机31: Trolley 32: Unloader

33:皮带运输机 34:第一换热管33: Belt conveyor 34: First heat exchange tube

35:第二换热管 36:第三换热管35: Second heat exchange tube 36: Third heat exchange tube

37:天然气进气口 38:低温鼓风机37: Natural gas inlet 38: Cryogenic blower

39:第二吸冷风阀 40:空气进气口39: Second air suction valve 40: Air inlet

具体实施方式detailed description

下面结合实施例和附图对本实用新型的一种用于烧结矿冷却及显热高效回收利用系统做出详细说明。A system for sinter cooling and sensible heat efficient recovery and utilization of the present utility model will be described in detail below in combination with embodiments and drawings.

如图1所示,本实用新型的一种用于烧结矿冷却及显热高效回收利用系统,包括有:只用于对混合铁矿物料进行烧结的步进烧结机29、用于对烧结后的烧结饼进行冷却的竖式冷却窑1,设置在所述步进烧结机29的出料口和竖式冷却窑1受料漏斗9的进料口之间用于将步进烧结机29的出料送入竖式冷却窑1的送料机构,分别通过管路连接在所述竖式冷却窑1上部的出气口的用于对从竖式冷却窑1排出的高温烟气进行除尘的重力除尘器2和用于对从竖式冷却窑1排出的高温烟气进行加温的高温烟气单元,设置在所述竖式冷却窑1出料口处的卸料机32,用于将卸料机32所卸的料送入炼钢机构的皮带运输机33,进气口通过管路连接在所述重力除尘器2出气口的用于热交换的立式双压余热锅炉3,所述立式双压余热锅炉3的出气口连接低温气体单元的一个进气口,所述低温气体单元的出气口中通过管路连接竖式冷却窑1下部的进气口,所述立式双压余热锅炉3的用于与进入炉内的高温气体进行热交换的热交换换热管连接发电系统。As shown in Figure 1, a system for sinter cooling and sensible heat efficient recovery and utilization of the utility model includes: a stepping sintering machine 29 only used for sintering mixed iron ore materials, and a stepping sintering machine for sintering The vertical cooling kiln 1 that cools the sintered cake is arranged between the discharge port of the stepping sintering machine 29 and the feed port of the vertical cooling kiln 1 receiving funnel 9 for the stepping sintering machine 29 The material is sent to the feeding mechanism of the vertical cooling kiln 1, and the gravity dust removal for dedusting the high-temperature flue gas discharged from the vertical cooling kiln 1 is connected to the gas outlet on the upper part of the vertical cooling kiln 1 through pipelines. device 2 and a high-temperature flue gas unit for heating the high-temperature flue gas discharged from the vertical cooling kiln 1, and an unloader 32 arranged at the discharge port of the vertical cooling kiln 1 for unloading The material unloaded by the machine 32 is sent to the belt conveyor 33 of the steelmaking mechanism, and the air inlet is connected to the vertical dual-pressure waste heat boiler 3 for heat exchange at the gas outlet of the gravity dust collector 2 through a pipeline. The air outlet of the dual-pressure waste heat boiler 3 is connected to an air inlet of the low-temperature gas unit, and the air outlet of the low-temperature gas unit is connected to the air inlet of the lower part of the vertical cooling kiln 1 through a pipeline. The vertical double-pressure waste heat boiler 3 The heat exchange tubes used for heat exchange with the high-temperature gas entering the furnace are connected to the power generation system.

其中,所述的送料机构包括有用于接料的台车31,所述的台车31设置在用于将台车31移送到所述竖式冷却窑1进料口的斜桥卷扬装置30上。台车31的车体采用夹层保温结构,有效减少运行途中的散热,斜桥卷扬装置30采用液压推车机密排车方式,缩短台车翻料周期,在100s以内。Wherein, the feeding mechanism includes a trolley 31 for receiving materials, and the trolley 31 is arranged on the inclined bridge hoisting device 30 for transferring the trolley 31 to the feed port of the vertical cooling kiln 1 superior. The car body of the trolley 31 adopts a sandwich insulation structure, which effectively reduces heat dissipation during operation. The hoisting device 30 of the inclined bridge adopts a hydraulic trolley confidential discharge method, which shortens the turning cycle of the trolley, within 100s.

所述的重力除尘器2用于重力除尘,分离粗粉,在底部设置有卸灰器26,保护后面连接的立式双压余热锅炉3。所述的竖式冷却窑1采用全密闭竖罐式窑堂结构,外壁为钢结构筒体,内衬复合保温材料,烧结矿和冷空气在窑堂逆流换热,冷却时间长,2h以上,小气料比充分换热,规避了传统冷却工艺系统大风量、大漏风率的弊端,冷却供风量可减少65%以上。The gravity dust collector 2 is used for gravity dust removal and coarse powder separation, and an ash unloader 26 is arranged at the bottom to protect the vertical dual-pressure waste heat boiler 3 connected behind. The vertical cooling kiln 1 adopts a fully-sealed vertical tank-type kiln structure, the outer wall is a steel structure cylinder, and the inner liner is a composite thermal insulation material. The sinter and cold air exchange heat in the kiln countercurrently, and the cooling time is long, more than 2 hours. The small air-to-material ratio is sufficient for heat exchange, avoiding the disadvantages of large air volume and large air leakage rate in the traditional cooling process system, and the cooling air supply volume can be reduced by more than 65%.

所述的高温烟气单元包括有:高温烟气炉22,所述高温烟气炉22下部的进气口221通过进气管路连接天然气进气口37,所述的进气管路上按天然气的流向依次设置有第一吸冷风阀23和鼓风机24,所述的高温烟气炉22上部的出气口222通过出气管路连接在所述竖式冷却窑1上部的出气口和所述重力除尘器2的进气口上,所述的出气管路上设置有旁通阀25。The high-temperature flue gas unit includes: a high-temperature flue gas furnace 22, the air inlet 221 at the lower part of the high-temperature flue gas furnace 22 is connected to the natural gas inlet 37 through an air intake pipeline, and the flow direction of the natural gas on the air intake pipeline is A first cold suction valve 23 and a blower 24 are provided in sequence, and the gas outlet 222 on the upper part of the high-temperature flue gas furnace 22 is connected to the gas outlet on the upper part of the vertical cooling kiln 1 and the gravity dust collector 2 through an outlet pipeline. On the air inlet, a bypass valve 25 is set on the outlet pipeline.

所述的高温烟气单元,由高温烟气炉22燃烧高炉煤气等燃料产生高温烟气,通过旁通阀25补充到竖式冷却窑1出口的烟气系统中,以保证进入立式双压余热锅炉3的烟气温度相对稳定和立式双压余热锅炉3产生稳定的蒸汽产量。In the high-temperature flue gas unit, the high-temperature flue gas is produced by burning blast furnace gas and other fuels in the high-temperature flue gas furnace 22, and is replenished into the flue gas system at the outlet of the vertical cooling kiln 1 through the bypass valve 25 to ensure that it enters the vertical double-pressure The flue gas temperature of the waste heat boiler 3 is relatively stable and the vertical double-pressure waste heat boiler 3 produces stable steam production.

冷风与烧结矿在竖式冷却窑中逆流换热,竖式冷却窑的窑堂出口的烟气温度390-420℃,换热后的高温烟气先通过重力除尘器2除尘,粉尘通过重力除尘器下方的卸灰器26排出,再通入到立式双压余热锅炉3中,换热后的低温烟气温度小于140℃,由电除尘器4二次除尘后,由循环风机5引出,通过烟气旁通阀28,由排烟烟囱6排到大气中,或通过烟气流量控制阀进入高温烟气单元,再由低温鼓风机38引入到竖式冷却窑1中,完成高温烟气循环。The cold air and sinter exchange heat in countercurrent in the vertical cooling kiln. The flue gas temperature at the kiln outlet of the vertical cooling kiln is 390-420°C. After heat exchange, the high-temperature flue gas is first dedusted by gravity dust collector 2, and the dust is dedusted by gravity The ash unloader 26 below the dust collector is discharged, and then passed into the vertical double-pressure waste heat boiler 3. The temperature of the low-temperature flue gas after heat exchange is less than 140°C. Through the flue gas bypass valve 28, it is discharged into the atmosphere from the exhaust chimney 6, or enters the high-temperature flue gas unit through the flue gas flow control valve, and then introduced into the vertical cooling kiln 1 by the low-temperature blower 38 to complete the high-temperature flue gas cycle .

所述的低温气体单元包括有连接在所述立式双压余热锅炉3出气口的电除尘器4,电除尘可防止细粉排放,所述电除尘器4的出气口通过管路连接循环风机5,所述循环风机5的出气口通过管路分两路,一路通过一个烟气流量控制阀27连接低温鼓风机38的进气口,另一路通过一个烟气旁通阀28连接排烟烟囱6,所述低温鼓风机38的进气口还通过一个第二吸冷风阀39连接外部空气进气口40,所述低温鼓风机38的出气口通过管路连接所述竖式冷却窑1下部的进气口。The low-temperature gas unit includes an electric precipitator 4 connected to the gas outlet of the vertical double-pressure waste heat boiler 3. The electric precipitator can prevent the discharge of fine powder, and the gas outlet of the electric precipitator 4 is connected to a circulating fan through a pipeline. 5. The air outlet of the circulating fan 5 is divided into two paths through the pipeline, one path is connected to the air inlet of the low-temperature blower 38 through a flue gas flow control valve 27, and the other path is connected to the smoke exhaust chimney 6 through a flue gas bypass valve 28 , the air inlet of the low-temperature blower 38 is also connected to the external air inlet 40 through a second suction cold air valve 39, and the air outlet of the low-temperature blower 38 is connected to the air inlet at the bottom of the vertical cooling kiln 1 through a pipeline. mouth.

电除尘后的部分低温烟气,通过烟气流量控制阀27加压回送到竖式冷却窑1供风口进行烧结矿冷却风循环利用,使得供入竖冷窑的冷却风平均温度提高30-50℃,提高系统热效率。Part of the low-temperature flue gas after electrostatic precipitator is pressurized and returned to the vertical cooling kiln 1 air supply port through the flue gas flow control valve 27 for recycling of sinter cooling air, so that the average temperature of the cooling air supplied to the vertical cooling kiln is increased by 30-50 ℃ to improve the thermal efficiency of the system.

所述的发电系统包括有:用于驱动第一发电机11的中压蒸汽凝汽发电系统和用于驱动第二发电机17的低压蒸汽有机朗肯循环发电系统,所述中压蒸汽凝汽发电系统的高温蒸汽进汽端通过管路连接所述立式双压余热锅炉3中用于与进入炉内的高温气体进行热交换的第一换热管34的中压高温蒸汽出口,所述低压蒸汽有机朗肯循环发电系统的用于产生低压蒸汽的进液口连接所述立式双压余热锅炉3中用于与进入炉内的高温气体进行热交换的第三换热管36的出液口端,所述中压蒸汽凝汽发电系统的做功后的乏汽出汽口和低压蒸汽有机朗肯循环发电系统热交换后的低压低温蒸汽出汽口均通过管路和设置在所述管路上的循环水泵13连接所述立式双压余热锅炉3中用于与进入炉内的高温烟气进行热交换的第三换热管36的进液口端。The power generation system includes: a medium-pressure steam condensation power generation system for driving the first generator 11 and a low-pressure steam organic Rankine cycle power generation system for driving the second generator 17, the medium-pressure steam condensation The high-temperature steam inlet end of the power generation system is connected to the medium-pressure high-temperature steam outlet of the first heat exchange tube 34 in the vertical dual-pressure waste heat boiler 3 for heat exchange with the high-temperature gas entering the furnace through a pipeline. The liquid inlet for generating low-pressure steam of the low-pressure steam organic Rankine cycle power generation system is connected to the outlet of the third heat exchange tube 36 in the vertical double-pressure waste heat boiler 3 for heat exchange with the high-temperature gas entering the furnace. At the liquid port end, the exhaust steam outlet of the medium-pressure steam condensation power generation system after work and the low-pressure low-temperature steam outlet of the low-pressure steam organic Rankine cycle power generation system after heat exchange are both passed through the pipeline and arranged in the The circulating water pump 13 on the pipeline is connected to the liquid inlet end of the third heat exchange pipe 36 in the vertical dual-pressure waste heat boiler 3 for heat exchange with the high-temperature flue gas entering the furnace.

所述的用于驱动第一发电机11的中压蒸汽凝汽发电系统包括有:用于进行汽液分离的中压汽包7,中压汽包7产生2.05MPa、400℃左右的高温过热蒸汽。所述中压汽包7的出汽口通过管路连接所述立式双压余热锅炉3中用于与进入炉内的高温气体进行热交换的第一换热管34的入口端,所述第一换热管34的高温蒸汽出口通过管路连接凝汽式汽轮机10的高温蒸汽进汽口端,所述凝汽式汽轮机10的功率输出端连接第一发电机11,所述凝汽式汽轮机10做功后的乏汽出汽口通过管路和设置在管路上的第一凝汽器12连接循环水泵13的入口端,所述中压汽包7的中压高温汽液混合进口端连接所述立式双压余热锅炉3中用于与进入炉内的高温气体进行热交换的第二换热管35的中压高温汽液混合出口端,所述中压汽包7的高温液体出口端通过管路连接所述第二换热管35的高温液体进液口端。The medium-pressure steam condensation power generation system for driving the first generator 11 includes: a medium-pressure steam drum 7 for vapor-liquid separation, and the medium-pressure steam drum 7 generates high-temperature superheating at 2.05MPa and about 400°C steam. The steam outlet of the medium-pressure steam drum 7 is connected to the inlet end of the first heat exchange tube 34 in the vertical dual-pressure waste heat boiler 3 for heat exchange with the high-temperature gas entering the furnace through a pipeline. The high-temperature steam outlet of the first heat exchange tube 34 is connected to the high-temperature steam inlet port of the condensing steam turbine 10 through a pipeline, and the power output end of the condensing steam turbine 10 is connected to the first generator 11. After the steam turbine 10 has done work, the exhaust steam outlet is connected to the inlet of the circulating water pump 13 through the pipeline and the first condenser 12 arranged on the pipeline, and the medium-pressure high-temperature gas-liquid mixing inlet of the medium-pressure steam drum 7 is connected to The medium-pressure high-temperature gas-liquid mixing outlet end of the second heat exchange tube 35 used for heat exchange with the high-temperature gas entering the furnace in the vertical double-pressure waste heat boiler 3, and the high-temperature liquid outlet end of the medium-pressure steam drum 7 The end is connected to the high-temperature liquid inlet end of the second heat exchange tube 35 through a pipeline.

所述的中压蒸汽凝汽发电系统,循环水在立式双压余热锅炉3吸热产生蒸汽,中压汽包7的高温过热蒸汽进入凝汽式汽轮机10,带动第一发电机11发电,做功后的乏汽进入第一凝汽器12凝结,凝结水由循环水泵13送立式双压余热锅炉3,完成热力循环。In the medium-pressure steam condensing power generation system, the circulating water absorbs heat in the vertical double-pressure waste heat boiler 3 to generate steam, and the high-temperature superheated steam in the medium-pressure steam drum 7 enters the condensing steam turbine 10 to drive the first generator 11 to generate electricity. The exhausted steam after doing work enters the first condenser 12 to condense, and the condensed water is sent to the vertical dual-pressure waste heat boiler 3 by the circulating water pump 13 to complete the thermodynamic cycle.

所述的用于驱动第二发电机17的低压蒸汽有机朗肯循环发电系统包括有:低压汽包8,低压汽包8产生0.4MPa、140℃左右的的低温饱和蒸汽。所述低压汽包8的低压低温汽液混合入口端通过管路连接所述立式双压余热锅炉3中用于与进入炉内的高温气体进行热交换的第三换热管36的低压低温汽液混合出口端,所述低压汽包8的低温饱和蒸汽的出口端通过管路连接蓄热式蒸发器14的进气口端,所述低压汽包8的低压低温液体的出口端连接所述立式双压余热锅炉3中用于与进入炉内的高温气体进行热交换的第二换热管35的低压低温液体入口端,所述蓄热式蒸发器14的出气口端通过管路和设置在管路上的第三冷凝器21连接所述循环水泵13的入口端,所述蓄热式蒸发器14的换热盘管的气液混合低沸点有机工质的出口端通过管路连接气液分离器15的进口端,所述气液分离器15的过热有机工质出口端通过管路连接螺杆膨胀机16的进气口端,所述气液分离器15的液态有机工质出口端通过管路连接储液罐19的一个有机工质进口端,所述螺杆膨胀机16的功率输出端连接第二发电机17,所述螺杆膨胀机16的低温有机工质出口端通过管路和设置在管路上的第二冷凝器18连接储液罐19的另一个有机工质进口端,所述储液罐19的有机工质出口端通过管路和设置在管路上的低沸点工质泵20连接所述蓄热式蒸发器14的换热盘管的低温液态有机工质入口端。The low-pressure steam organic Rankine cycle power generation system for driving the second generator 17 includes: a low-pressure steam drum 8 that generates low-temperature saturated steam at 0.4MPa and about 140°C. The low-pressure and low-temperature vapor-liquid mixing inlet port of the low-pressure steam drum 8 is connected to the low-pressure and low-temperature heat transfer tube 36 of the third heat exchange tube 36 in the vertical dual-pressure waste heat boiler 3 for heat exchange with the high-temperature gas entering the furnace through a pipeline. Vapor-liquid mixing outlet, the outlet of the low-temperature saturated steam of the low-pressure steam drum 8 is connected to the inlet port of the regenerative evaporator 14 through a pipeline, and the outlet of the low-pressure and low-temperature liquid of the low-pressure steam drum 8 is connected to the The low-pressure low-temperature liquid inlet end of the second heat exchange tube 35 used for heat exchange with the high-temperature gas entering the furnace in the vertical dual-pressure waste heat boiler 3, the gas outlet end of the regenerative evaporator 14 passes through the pipeline The inlet end of the circulating water pump 13 is connected with the third condenser 21 arranged on the pipeline, and the outlet end of the gas-liquid mixed low boiling point organic working medium of the heat exchange coil of the heat storage evaporator 14 is connected through a pipeline The inlet end of the gas-liquid separator 15, the outlet end of the superheated organic working medium of the gas-liquid separator 15 is connected to the inlet end of the screw expander 16 through a pipeline, and the outlet of the liquid organic working medium of the gas-liquid separator 15 end is connected to an organic working medium inlet port of the liquid storage tank 19 through a pipeline, the power output end of the screw expander 16 is connected to the second generator 17, and the low-temperature organic working medium outlet end of the screw expander 16 is passed through a pipeline The second condenser 18 arranged on the pipeline is connected to another organic working medium inlet port of the liquid storage tank 19, and the organic working medium outlet end of the liquid storage tank 19 passes through the pipeline and the low boiling point working medium arranged on the pipeline The pump 20 is connected to the inlet end of the low-temperature liquid organic working medium of the heat exchange coil of the heat storage evaporator 14 .

所述的低压蒸汽有机朗肯循环发电系统,低压汽包8中的低温饱和蒸汽通入到蓄热式蒸发器14中,吸热后的有机工质进入到气液分离器15中,分离后的过热有机工质则通入螺杆膨胀机16,带动第二发电机17发电,做功后的有机工质进入第二冷凝器18,凝结后的液态有机工质则进入储液罐19中,气液分离器中液态工质也流入到储液罐19中,最后液态有机工质由低沸点工质泵20送回到蓄热式蒸发器14,完成有机朗肯循环;在蓄热式蒸发器14换热后的低压低温蒸汽进入第三凝汽器21,凝结水由循环水泵13送回立式双压余热锅炉3,完成热力循环。In the low-pressure steam organic Rankine cycle power generation system, the low-temperature saturated steam in the low-pressure steam drum 8 is passed into the regenerative evaporator 14, and the organic working medium after absorbing heat enters the gas-liquid separator 15, and after separation The superheated organic working medium is passed into the screw expander 16 to drive the second generator 17 to generate electricity. The organic working medium after doing work enters the second condenser 18, and the condensed liquid organic working medium enters the liquid storage tank 19. The liquid working medium in the liquid separator also flows into the liquid storage tank 19, and finally the liquid organic working medium is sent back to the regenerative evaporator 14 by the low boiling point working medium pump 20 to complete the organic Rankine cycle; 14 The low-pressure and low-temperature steam after heat exchange enters the third condenser 21, and the condensed water is sent back to the vertical dual-pressure waste heat boiler 3 by the circulating water pump 13 to complete the thermodynamic cycle.

通过低压蒸汽有机朗肯循环发电系统和低压蒸汽有机朗肯循环发电系统,每吨烧结矿余热可回收中低压蒸汽量109kg,每吨矿余热回收发电量21kWh,实现烧结矿显热的高效回收利用。Through the low-pressure steam organic Rankine cycle power generation system and the low-pressure steam organic Rankine cycle power generation system, 109kg of medium and low-pressure steam can be recovered per ton of sinter waste heat, and 21kWh of power generation per ton of sinter waste heat can be recovered, realizing efficient recovery and utilization of sinter sensible heat .

从竖冷窑排出的高温烟气通过重力除尘器,分离粗粉,可保护后面的余热双压锅炉,从余热双压锅炉排出的低温烟气再通过电除尘器,电除尘可防止细粉排放,整个系统在负压-3000Pa下运行,防止粉尘向外排放,有利于保护环境。The high-temperature flue gas discharged from the vertical cold kiln passes through the gravity dust collector to separate the coarse powder, which can protect the waste heat double-pressure boiler behind, and the low-temperature flue gas discharged from the waste heat double-pressure boiler passes through the electric dust collector, which can prevent the discharge of fine powder , The whole system operates under the negative pressure of -3000Pa, which prevents the dust from being discharged, which is beneficial to protect the environment.

如图2所示,所述的步进烧结机29包括有:混合铁矿物料进料口291,用于对混合铁矿物料进行混合的混合料仓292,位于所述混合料仓292的混合物料出料口的点火保温炉293,连接在点火保温炉293一侧用于对从混合料仓292出来的混合物料进行烧结的烧结段294,连接在所述烧结段294的出料口的翻车机295,连接在所述翻车机295出料口用于对烧结后的烧结饼进行粉碎的单辊破碎机296,所述单辊破碎机296的出料口297构成步进烧结机29的出料口对应所述的台车31。相比传统包含烧结段和冷却段的烧结机,本实用新型的步进烧结机29仅有且较长的烧结段294,烧结产量可以提高50%;热烧结铁饼通过单辊破碎机296破碎,烧结铁饼破碎后粒度小于150mm,破碎后平均温度为600℃,再卸入台车31,再由斜桥卷扬装置30输送到受料漏斗9。As shown in Figure 2, the stepping sintering machine 29 includes: a mixed iron ore feed inlet 291, a mixing bin 292 for mixing the mixed iron ore, and the mixture located in the mixing bin 292 The ignition and holding furnace 293 at the material outlet is connected to the sintering section 294 on the side of the ignition and holding furnace 293 for sintering the mixed material coming out from the mixing bin 292, and the overturning section connected to the outlet of the sintering section 294 machine 295, which is connected to the discharge port of the dumper 295 and is used to crush the sintered cake after sintering. The discharge port 297 of the single roll crusher 296 constitutes the outlet of the stepping sintering machine The feed opening corresponds to the trolley 31 described above. Compared with the traditional sintering machine that includes a sintering section and a cooling section, the walking sintering machine 29 of the present invention has only a longer sintering section 294, and the sintering output can be increased by 50%; the hot sintered discus is broken by a single roll crusher 296, After the sintered discus is crushed, the particle size is less than 150mm, and the average temperature after crushing is 600°C, and then it is unloaded into the trolley 31, and then transported to the receiving hopper 9 by the inclined bridge hoisting device 30.

Claims (9)

1. one kind utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that include: be served only for mixing Stepping sintering machine (29) that iron mine material is sintered, for the vertical cooling kiln that the sintering deposit after sintering crushing is cooled down (1) use, it is arranged between discharging opening and the charging aperture of vertical cooling kiln (1) receiving cone (9) of described stepping sintering machine (29) In the feed mechanism by the discharging vertical cooling kiln (1) of feeding of stepping sintering machine (29), it is connected to described perpendicular respectively by pipeline The gravity being used for carrying out the high-temperature flue gas discharged from vertical cooling kiln (1) dedusting of the gas outlet on formula cooling kiln (1) top removes Dirt device (2) and for the high-temperature flue gas unit of heating the high-temperature flue gas discharged from vertical cooling kiln (1), is arranged on described The unloader (32) of vertical cooling kiln (1) discharge outlet, the belt of steel-making mechanism sent into by the material for being unloaded by unloader (32) Transporter (33), air inlet is connected to the vertical double pressures for heat exchange of described gravitational precipitator (2) gas outlet by pipeline Waste heat boiler (3), the gas outlet of described vertical pair of pressure waste heat boiler (3) connects an air inlet of cryogenic gas unit, described The gas outlet of cryogenic gas unit is connected the air inlet of vertical cooling kiln (1) bottom, described vertical double pressure waste heats by pipeline The heat exchange heat exchanger tube being used for carrying out heat exchange with the high-temperature gas entered in stove of boiler (3) is connected electricity generation system.
One the most according to claim 1 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that Described feed mechanism includes the chassis (31) for splicing, and described chassis (31) is arranged on for being transferred by chassis (31) On the skew bridge winding plant (30) of described vertical cooling kiln (1) charging aperture.
One the most according to claim 1 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that Described gravitational precipitator (2) bottom is provided with discharge apparatus (26).
One the most according to claim 1 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that Described stepping sintering machine (29) includes: mixing iron mine material charging aperture (291), for mixing mixing iron mine material Blending bunker (292), be positioned at the ignition holding furnace (293) of the compound discharging opening of described blending bunker (292), be connected to a little Fire holding furnace (293) side, for the sintering stage (294) being sintered from blending bunker (292) compound out, connects At the tippler (295) of the discharging opening of described sintering stage (294), it is connected to described tippler (295) discharging opening for sintering After sintering deposit carry out the single roll crusher (296) pulverized, the discharging opening (297) of described single roll crusher (296) constitutes stepping The chassis (31) described in discharging opening correspondence of sintering machine (29).
One the most according to claim 1 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that Described high-temperature flue gas unit includes: high-temperature flue gas stove (22), and the air inlet (221) of described high-temperature flue gas stove (22) bottom leads to Cross air inlet pipeline and connect natural gas air inlet (37), described air inlet pipeline is disposed with the first suction by the flow direction of natural gas Cold blast sliding valve (23) and aerator (24), the gas outlet (222) on described high-temperature flue gas stove (22) top is connected by outlet pipe On the described vertical gas outlet on cooling kiln (1) top and the air inlet of described gravitational precipitator (2), on described outlet pipe It is provided with bypass valve (25).
One the most according to claim 1 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that Described cryogenic gas unit includes the electric cleaner (4) being connected to described vertical pair of pressure waste heat boiler (3) gas outlet, described The gas outlet of electric cleaner (4) connects circulating fan (5) by pipeline, and the gas outlet of described circulating fan (5) is divided by pipeline Two-way, the smoke flow control valve (27) that leads up to connects the air inlet of low temperature blower (38), separately leads up to one Flue gas bypass valve (28) connects chimney (6), and the air inlet of described low temperature blower (38) inhales cold wind also by one second Valve (39) connects extraneous air air inlet (40), and the gas outlet of described low temperature blower (38) connects described vertical cold by pipeline But the air inlet of kiln (1) bottom.
One the most according to claim 1 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that Described electricity generation system includes: for driving the middle pressure steam condensing electricity generation system of the first electromotor (11) and for driving the The low-pressure steam organic Rankine cycle power generation system of two electromotors (17), the high-temperature steam of medium pressure steam condensing electricity generation system Admission end is connected in described vertical pair of pressure waste heat boiler (3) for carrying out heat exchange with the high-temperature gas entered in stove by pipeline The middle super pressure-high temperature steam (vapor) outlet of the first heat exchanger tube (34), being used for of described low-pressure steam organic Rankine cycle power generation system produces The inlet of low-pressure steam connects in described vertical pair of pressure waste heat boiler (3) for carrying out heat friendship with the high-temperature gas entered in stove The liquid outlet end of the 3rd heat exchanger tube (36) changed, exhaust steam venthole after the acting of medium pressure steam condensing electricity generation system and low Low-pressure low-temperature Vapor outlet after pressure steam organic Rankine cycle power generation system heat exchange is all by pipeline with described in being arranged on Water circulating pump (13) on pipeline connects in described vertical pair of pressure waste heat boiler (3) for carrying out with the high-temperature flue gas entered in stove The inlet end of the 3rd heat exchanger tube (36) of heat exchange.
One the most according to claim 7 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that The described middle pressure steam condensing electricity generation system for driving the first electromotor (11) includes: for carrying out in vapor-liquid separation Pressure drum (7), the venthole of medium pressure drum (7) by pipeline connect in described vertical pair of pressure waste heat boiler (3) be used for Enter the arrival end that the high-temperature gas in stove carries out first heat exchanger tube (34) of heat exchange, the high temperature of described first heat exchanger tube (34) Steam (vapor) outlet connects the high-temperature steam air intake end of condensing turbine (10) by pipeline, described condensing turbine (10) Power take-off connects the first electromotor (11), the exhaust steam venthole after described condensing turbine (10) acting by pipeline and The first condenser (12) being arranged on pipeline connects the arrival end of water circulating pump (13), the middle pressure height of medium pressure drum (7) Temperature vapour-liquid mixing entrance point connects in described vertical pair of pressure waste heat boiler (3) for carrying out heat friendship with the high-temperature gas entered in stove The middle super pressure-high temperature vapour-liquid mixed export end of the second heat exchanger tube (35) changed, the high-temp liquid port of export of medium pressure drum (7) leads to Cross pipeline and connect the high-temp liquid inlet end of described second heat exchanger tube (35).
One the most according to claim 7 utilizes system for sintering deposit cooling and sensible heat high efficiente callback, it is characterised in that The described low-pressure steam organic Rankine cycle power generation system for driving the second electromotor (17) includes: low-pressure drum (8), The low-pressure low-temperature vapour-liquid mixing arrival end of described low-pressure drum (8) is connected in described vertical pair of pressure waste heat boiler (3) by pipeline The low-pressure low-temperature vapour-liquid mixed export end of the 3rd heat exchanger tube (36) for carrying out heat exchange with the high-temperature gas entered in stove, institute The port of export of the low-temperature saturated steam stating low-pressure drum (8) connects the inlet port of heat accumulating type vaporizer (14), institute by pipeline The port of export described vertical pair of pressure waste heat boiler (3) of connection of the low pressure, low temperature liquid stating low-pressure drum (8) is used for and enters stove Interior high-temperature gas carries out the low pressure, low temperature liquid arrival end of second heat exchanger tube (35) of heat exchange, described heat accumulating type vaporizer (14) outlet port connects entering of described water circulating pump (13) by pipeline and the 3rd condenser (21) being arranged on pipeline Mouth end, the port of export of the gas-liquid mixed low boiling organic working medium of the heat exchange coil of described heat accumulating type vaporizer (14) is by pipeline even Connecing the entrance point of gas-liquid separator (15), the overheated organic working medium port of export of described gas-liquid separator (15) connects spiral shell by pipeline The inlet port of bar decompressor (16), the liquid organic working medium port of export of described gas-liquid separator (15) connects liquid storage by pipeline One organic working medium entrance point of tank (19), the power take-off of described screw expander (16) connects the second electromotor (17), The low temperature organic working medium port of export of described screw expander (16) is by pipeline and the second condenser (18) being arranged on pipeline Connect another organic working medium entrance point of fluid reservoir (19), the organic working medium port of export of described fluid reservoir (19) by pipeline and The low temperature liquid of the heat exchange coil that the low boiling working fluid pump (20) being arranged on pipeline connects described heat accumulating type vaporizer (14) has Machine working medium arrival end.
CN201620203276.4U 2016-03-16 2016-03-16 Be used for high -efficient recycle system of sintering deposit cooling and sensible heat Expired - Fee Related CN205561546U (en)

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CN105627755A (en) * 2016-03-16 2016-06-01 天津天丰钢铁有限公司 System used for sinter ore cooling and sensible heat efficient recycling
CN106288833A (en) * 2016-09-23 2017-01-04 天津闪速炼铁技术有限公司 A kind of method improving flash furnace west heat boiler operating rate and blood circulation
CN108827008A (en) * 2018-07-23 2018-11-16 中国科学技术大学 A kind of sintering circular-cooler waste heat comprehensive utilization system based on Organic Rankine Cycle
CN109425231A (en) * 2017-08-29 2019-03-05 中冶长天国际工程有限责任公司 A kind of sinter air-draft-type circulating cooling system and its technique
CN112556436A (en) * 2020-11-30 2021-03-26 江苏省镔鑫钢铁集团有限公司 Closed-cycle iron and steel sintered red ore cooling device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105627755A (en) * 2016-03-16 2016-06-01 天津天丰钢铁有限公司 System used for sinter ore cooling and sensible heat efficient recycling
CN106288833A (en) * 2016-09-23 2017-01-04 天津闪速炼铁技术有限公司 A kind of method improving flash furnace west heat boiler operating rate and blood circulation
CN109425231A (en) * 2017-08-29 2019-03-05 中冶长天国际工程有限责任公司 A kind of sinter air-draft-type circulating cooling system and its technique
CN109425231B (en) * 2017-08-29 2024-02-13 中冶长天国际工程有限责任公司 A kind of sinter exhaust circulation cooling system and its process
CN108827008A (en) * 2018-07-23 2018-11-16 中国科学技术大学 A kind of sintering circular-cooler waste heat comprehensive utilization system based on Organic Rankine Cycle
CN108827008B (en) * 2018-07-23 2023-08-29 中国科学技术大学 Sintering circular cooler waste heat comprehensive utilization system based on organic Rankine cycle
CN112556436A (en) * 2020-11-30 2021-03-26 江苏省镔鑫钢铁集团有限公司 Closed-cycle iron and steel sintered red ore cooling device
CN112556436B (en) * 2020-11-30 2021-12-14 江苏省镔鑫钢铁集团有限公司 Closed-cycle iron and steel sintered red ore cooling device

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