CN205556728U - Combined bench for repairing converter lining - Google Patents
Combined bench for repairing converter lining Download PDFInfo
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- CN205556728U CN205556728U CN201620331281.3U CN201620331281U CN205556728U CN 205556728 U CN205556728 U CN 205556728U CN 201620331281 U CN201620331281 U CN 201620331281U CN 205556728 U CN205556728 U CN 205556728U
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Abstract
本实用新型提供了一种转炉炉衬修砌组合台架,用于维修转炉,所述转炉炉衬修砌组合台架包括:修炉平台固定座,位于转炉的内腔中,并设置在转炉的底壁上;导向装置,位于转炉的内腔中,连接在所述修炉平台固定座上,并沿转炉的上下方向延伸;修炉平台活动座,位于转炉的内腔中,并能上下移动的设置在所述导向装置上;活动平台板,位于转炉的内腔中,所述活动平台板水平设置并连接在所述修炉平台活动座上;连接装置,位于转炉的内腔中,并连接在所述修炉平台活动座与所述导向装置之间;活动平台支撑架,位于转炉的内腔中,活动平台支撑架设置在所述修炉平台活动座上并支撑所述活动平台板。本实用新型设备性能稳定、作业安全,修炉经济、实用。
The utility model provides a combined bench for repairing the lining of the converter, which is used for repairing the converter. The combined bench for repairing the lining of the converter includes: a fixing seat for the repairing platform, which is located in the inner cavity of the converter and arranged on the bottom of the converter. on the wall; the guiding device is located in the inner cavity of the converter, connected to the fixed seat of the furnace repairing platform, and extends along the up and down direction of the converter; the movable seat of the furnace repairing platform is located in the inner cavity of the converter and can move up and down It is arranged on the guide device; the movable platform plate is located in the inner cavity of the converter, and the movable platform plate is arranged horizontally and connected to the movable seat of the furnace repairing platform; the connecting device is located in the inner cavity of the converter and connected to Between the movable seat of the furnace repairing platform and the guide device; the movable platform support frame is located in the inner cavity of the converter, and the movable platform support frame is arranged on the movable seat of the furnace repairing platform and supports the movable platform plate. The equipment of the utility model has stable performance, safe operation, economical and practical furnace repair.
Description
技术领域technical field
本实用新型涉及冶金领域,具体涉及炼钢转炉生产维护设备,即一种转炉炉衬修砌组合台架。The utility model relates to the field of metallurgy, in particular to production and maintenance equipment for a steelmaking converter, that is, a converter lining repairing and building combined platform.
背景技术Background technique
由于氧气转炉炼钢是在高温中进行,转炉炉壳内部须砌筑一定厚度的耐火材料作为炉衬。由于高温钢液及钢渣的作用和侵蚀,炉衬有一定的寿命,需要对炉衬进行维护修砌。Since oxygen converter steelmaking is carried out at high temperature, a certain thickness of refractory material must be built inside the converter shell as the furnace lining. Due to the action and erosion of high-temperature molten steel and steel slag, the furnace lining has a certain life span, and the furnace lining needs to be maintained and repaired.
目前我国通常采用的转炉炉衬修砌的方式有上修砌炉法和下修砌炉法。下修法设计转炉炉体时需要在炉体的下部分段,设计比较复杂。还需要配置专门的修炉车系统,投资比较大。因此,转炉的修炉系统中越来越多的采用上修的修砌炉方式。At present, the converter lining repair methods commonly used in my country include the upper repair method and the lower repair method. When designing the furnace body of the converter by the downward revision method, the lower part of the furnace body needs to be segmented, and the design is more complicated. It also needs to configure a special furnace repair car system, which requires a relatively large investment. Therefore, more and more furnace repairing methods are adopted in the furnace repairing system of the converter.
现有的上修修砌设备,结构复杂,操作繁琐。The existing equipment for repairing and repairing masonry has a complex structure and cumbersome operations.
实用新型内容Utility model content
本实用新型提供一种转炉炉衬修砌组合台架,以解决现有的上修修砌设备,结构复杂,操作繁琐的问题。The utility model provides a converter lining repairing combined platform to solve the problems of complex structure and cumbersome operation of the existing upper repairing and repairing equipment.
为此,本实用新型提出一种转炉炉衬修砌组合台架,用于维修转炉,所述转炉炉衬修砌组合台架包括:For this reason, the utility model proposes a converter lining repairing combined bench for repairing the converter, and the converter lining repairing combined bench includes:
修炉平台固定座,位于转炉的内腔中,并设置在转炉的底壁上;The furnace repair platform fixing seat is located in the inner cavity of the converter and is arranged on the bottom wall of the converter;
导向装置,位于转炉的内腔中,连接在所述修炉平台固定座上,并沿转炉的上下方向延伸;The guide device is located in the inner cavity of the converter, connected to the fixing seat of the furnace repairing platform, and extends along the up and down direction of the converter;
修炉平台活动座,位于转炉的内腔中,并能上下移动的设置在所述导向装置上;The movable seat of the furnace repair platform is located in the inner cavity of the converter, and is arranged on the guide device that can move up and down;
活动平台板,位于转炉的内腔中,所述活动平台板水平设置并连接在所述修炉平台活动座上;The movable platform board is located in the inner cavity of the converter, and the movable platform board is arranged horizontally and connected to the movable seat of the furnace repairing platform;
连接装置,位于转炉的内腔中,并连接在所述修炉平台活动座与所述导向装置之间;The connecting device is located in the inner cavity of the converter and connected between the movable seat of the furnace repairing platform and the guiding device;
活动平台支撑架,位于转炉的内腔中,活动平台支撑架设置在所述修炉平台活动座上并支撑所述活动平台板。The movable platform support frame is located in the inner cavity of the converter, and the movable platform support frame is arranged on the movable seat of the furnace repairing platform and supports the movable platform plate.
进一步地,所述修炉平台固定座为由钢管焊接而成框架结构。Further, the fixing seat of the furnace repairing platform is a frame structure welded by steel pipes.
进一步地,所述导向装置为导向杆。Further, the guide device is a guide rod.
进一步地,所述导向杆的底部套设在所述修炉平台固定座中,所述导向杆的上部延伸出所述修炉平台固定座并到达转炉的炉口护栏处。Further, the bottom of the guide rod is sheathed in the fixed seat of the furnace repairing platform, and the upper part of the guide rod extends out of the fixed seat of the furnace repairing platform and reaches the furnace mouth guardrail of the converter.
进一步地,所述导向杆包括平行设置四根钢管。Further, the guide rod includes four steel pipes arranged in parallel.
进一步地,所述修炉平台活动座包括:套设在所述导向杆上的套管。Further, the movable seat of the furnace repairing platform includes: a sleeve sleeved on the guide rod.
进一步地,所述连接装置为销轴。Further, the connecting device is a pin shaft.
进一步地,所述活动平台支撑架为设置在所述套管与所述活动平台板之间的肋板,所述肋板斜向设置。Further, the movable platform support frame is a rib arranged between the casing and the movable platform plate, and the rib is arranged obliquely.
进一步地,所述活动平台板的数目为四个,四个所述活动平台板垂直四根所述钢管并包围在四根所述钢管的外侧。Further, the number of the movable platform boards is four, and the four movable platform boards are perpendicular to the four steel pipes and surround the outside of the four steel pipes.
进一步地,所述转炉炉衬修砌组合台架还包括:中心平台板,连接在四个所述活动平台板之间或者连接在四根所述钢管之间。Further, the converter lining repair combined platform further includes: a central platform plate connected between the four movable platform plates or between the four steel pipes.
本实用新型通过设置修炉平台固定座,固定在转炉的底壁上,通过导向装置使修炉平台活动座能够相对修炉平台固定座上下移动,从而完成从下至上的修炉工作。本实用新型设备组成简单,加工和制造成本较低,设备性能稳定、作业安全,修炉经济、实用。The utility model is fixed on the bottom wall of the converter by setting the fixed seat of the furnace repair platform, and the movable seat of the furnace repair platform can move up and down relative to the fixed seat of the furnace repair platform through the guide device, thereby completing the furnace repair work from bottom to top. The utility model has simple equipment composition, low processing and manufacturing costs, stable equipment performance, safe operation, economical and practical furnace repair.
附图说明Description of drawings
图1为本实用新型的转炉炉衬修砌组合台架的结构示意图;Fig. 1 is the structural representation of the converter lining repairing and building combined platform of the present utility model;
附图标号说明:Explanation of reference numbers:
1-修炉平台固定座;2-修炉平台活动座;3-中心平台板;4-活动平台支撑架;1-fixed seat of furnace repair platform; 2-movable seat of furnace repair platform; 3-central platform plate; 4-movable platform support frame;
5-活动平台板;6-销轴;7-导向杆;8-炉口护栏;9-转炉;10-炉口5-movable platform plate; 6-pin shaft; 7-guide rod; 8-furnace guardrail; 9-converter; 10-furnace mouth
具体实施方式detailed description
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型。In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, the utility model is now described with reference to the accompanying drawings.
如图1所示,本实用新型提出一种转炉炉衬修砌组合台架,用于维修转炉9的炉衬,所述转炉炉衬修砌组合台架包括:As shown in Fig. 1, the utility model proposes a converter lining repairing combined bench for repairing the furnace lining of the converter 9, and the converter lining repairing combined bench includes:
修炉平台固定座1,位于转炉9的内腔中,并设置在转炉9的底壁上,起到支撑作用;The fixed seat 1 of the furnace repair platform is located in the inner cavity of the converter 9 and is arranged on the bottom wall of the converter 9 to play a supporting role;
导向装置,位于转炉9的内腔中,连接在所述修炉平台固定座1上,并沿转炉的上下方向延伸;The guide device is located in the inner cavity of the converter 9, connected to the fixed seat 1 of the furnace repairing platform, and extends along the up and down direction of the converter;
修炉平台活动座2是修炉系统的支撑结构,用于支撑活动平台板5,位于转炉9的内腔中,并能上下移动的设置在所述导向装置上;The furnace repair platform movable seat 2 is the support structure of the furnace repair system, used to support the movable platform plate 5, located in the inner cavity of the converter 9, and is arranged on the guide device that can move up and down;
活动平台板5,位于转炉9的内腔中,所述活动平台板5水平设置并连接在所述修炉平台活动座上2,起到工作平台的作用;The movable platform plate 5 is located in the inner cavity of the converter 9, the movable platform plate 5 is horizontally arranged and connected to the movable seat 2 of the furnace repairing platform, and plays the role of a working platform;
连接装置,位于转炉9的内腔中,并连接在所述修炉平台活动座2与所述导向装置之间;The connection device is located in the inner cavity of the converter 9 and connected between the movable seat 2 of the furnace repairing platform and the guide device;
活动平台支撑架4,位于转炉9的内腔中,活动平台支撑架设置在所述修炉平台活动座2上并支撑所述活动平台板。活动平台支撑架4可以由型钢焊接而成,固定在活动平台座四周,用于支撑活动平台板5。The movable platform support frame 4 is located in the inner cavity of the converter 9, and the movable platform support frame is arranged on the movable seat 2 of the furnace repairing platform and supports the movable platform plate. The movable platform support frame 4 can be welded by section steel, and is fixed around the movable platform seat, and is used to support the movable platform plate 5.
本实用新型通过设置修炉平台固定座,固定在转炉的底壁上,通过导向装置使修炉平台活动座能够相对修炉平台固定座上下移动,从而完成从下至上的修炉工作。本实用新型设备组成简单,加工和制造成本较低,设备性能稳定、作业安全,修炉经济、实用。The utility model is fixed on the bottom wall of the converter by setting the fixed seat of the furnace repair platform, and the movable seat of the furnace repair platform can move up and down relative to the fixed seat of the furnace repair platform through the guide device, thereby completing the furnace repair work from bottom to top. The utility model has simple equipment composition, low processing and manufacturing costs, stable equipment performance, safe operation, economical and practical furnace repair.
进一步地,所述修炉平台固定座1为由钢管焊接而成框架结构,便于制作安装,经济、实用。Furthermore, the fixed seat 1 of the furnace repairing platform is a frame structure welded by steel pipes, which is convenient for fabrication and installation, and is economical and practical.
进一步地,所述导向装置为导向杆7,导向杆7例如为竖直设置的直杆,能够为修炉平台活动座2的上下运动提供轨道,而且结构简单,造价低。导向杆7由钢管组成,是修炉平台的支撑及导向结构,通过固定座和活动座稳定修炉平台系统,并对支座及中心平台板有导向作用。Further, the guide device is a guide rod 7, such as a vertically arranged straight rod, which can provide a track for the up and down movement of the furnace repair platform movable seat 2, and has a simple structure and low cost. Guide rod 7 is made up of steel pipes, is the support and guide structure of the furnace repair platform, stabilizes the furnace repair platform system through the fixed seat and the movable seat, and has a guiding effect on the support and the center platform plate.
进一步地,所述导向杆7的底部套设在所述修炉平台固定座1中,所述导向杆7的上部延伸出所述修炉平台固定座1并到达转炉的炉口护栏8处,也就是,导向杆7从转炉9的底部延伸到炉口10处,以为修炉平台活动座2的上下运动提供足够的长度。Further, the bottom of the guide rod 7 is sheathed in the fixed seat 1 of the furnace repair platform, and the upper part of the guide rod 7 extends out of the fixed seat 1 of the furnace repair platform and reaches the guardrail 8 of the furnace mouth of the converter, That is, the guide rod 7 extends from the bottom of the converter 9 to the furnace mouth 10 to provide sufficient length for the movable seat 2 of the repairing furnace platform to move up and down.
进一步地,所述导向杆7包括平行设置的四根钢管,这样,对修炉平台活动座2的上下运动支撑稳定。4根钢管式导向杆通过固定座实现稳固,满足活动平台升降及固定要求。四根钢管例如形成矩形的布置,矩形的宽度大于60cm,以便为维修人员提供足够的空间。Further, the guide rod 7 includes four steel pipes arranged in parallel, so as to provide stable support for the up and down movement of the movable seat 2 of the furnace repairing platform. The 4 steel pipe guide rods are stabilized by the fixed seat to meet the lifting and fixing requirements of the movable platform. For example, the four steel pipes form a rectangular arrangement, and the width of the rectangle is greater than 60 cm, so as to provide sufficient space for maintenance personnel.
进一步地,所述修炉平台活动座2包括:套设在所述导向杆7上的套管,以便修炉平台活动座2能够快捷的在导向杆7上移动。Further, the movable seat 2 of the furnace repairing platform includes: a sleeve sleeved on the guide rod 7 , so that the movable seat 2 of the furnace repairing platform can quickly move on the guide rod 7 .
进一步地,所述连接装置为销轴6,以便实现修炉平台活动座2与导向杆7之间快速连接和拆卸。修炉活动座通过销轴固定在导向杆上,方便移动,能实现不同高度炉衬的修砌。Further, the connecting device is a pin shaft 6 so as to realize quick connection and disassembly between the movable seat 2 of the furnace repairing platform and the guide rod 7 . The furnace repair movable seat is fixed on the guide rod through the pin shaft, which is easy to move and can realize the repair of furnace linings with different heights.
进一步地,所述活动平台支撑架4为设置在所述套管与所述活动平台板5之间的肋板,所述肋板斜向设置,这样能够活动平台板5提供牢固的支撑。Further, the movable platform support frame 4 is a rib arranged between the casing and the movable platform board 5 , and the rib is arranged obliquely so that the movable platform board 5 can provide firm support.
进一步地,如图1,所述活动平台板5的数目为四个,四个所述活动平台板垂直四根所述钢管并包围在四根所述钢管的外侧。活动平台板之间采用螺栓连接,方便拆卸组装及吊运,使用灵活快捷。活动平台板5上可以放置一些修炉材料或工具,各导向杆外侧都设置活动平台板5可以增加工作平台的面积,便于两个方向的作业。Further, as shown in FIG. 1 , the number of the movable platform boards 5 is four, and the four movable platform boards are perpendicular to the four steel pipes and surround the outside of the four steel pipes. The boards of the movable platform are connected by bolts, which is convenient for disassembly, assembly and lifting, and is flexible and quick to use. Some furnace repairing materials or tools can be placed on the movable platform plate 5, and the movable platform plate 5 can increase the area of the working platform, which is convenient to the operation in two directions, on the outside of each guide rod.
进一步地,所述转炉炉衬修砌组合台架还包括:中心平台板3,连接在四个所述活动平台板5之间或者连接在四根所述钢管或导向杆之间。工作平台分为中心平台板和活动平台板,其中活动平台板又分为4个部分,方便设备吊运出入转炉。中心平台板3可以站人,也可以放置一些修炉材料或工具,作业时,人站在中心平台板3上,活动平台板5上放置一些修炉材料或工具,中心平台板3有足够的宽度,例如大于60cm,以便实现维修人员的灵活作业。中心平台板3由修炉平台活动座2进行支撑。Further, the combined platform for lining and repairing the converter further includes: a central platform plate 3 connected between the four movable platform plates 5 or between the four steel pipes or guide rods. The working platform is divided into a central platform board and a movable platform board, and the movable platform board is divided into 4 parts, which is convenient for lifting equipment into and out of the converter. The center platform plate 3 can stand people, and also can place some furnace repair materials or tools. The width, for example, is greater than 60cm, so as to realize the flexible operation of maintenance personnel. The central platform plate 3 is supported by the movable seat 2 of the furnace repairing platform.
采用本实用新型进行作业的具体操作步骤如下:The concrete operation steps that adopt the utility model to carry out operation are as follows:
第1步先将转炉炉口10上面安装的移动烟罩横移台车开出,移至待机位,然后将平台固定座、平台导向杆、活动座及中心平台板吊入转炉,用销轴将活动座固定在导向杆上。Step 1: First, drive out the mobile smoke hood traverse trolley installed on the furnace mouth 10 of the converter, move it to the standby position, then hoist the platform fixing seat, platform guide rod, movable seat and central platform plate into the converter, and use the pin Fix the movable seat on the guide rod.
第2步用悬臂吊将活动平台支撑架及平台板吊运至转炉炉体内,将活动平台板铺设好,并用螺栓将相邻两块平台板连接,活动平台板和中心平台板形成工作平台。Step 2 Use a cantilever crane to lift the movable platform support frame and platform plate to the converter body, lay the movable platform plate, and connect two adjacent platform plates with bolts, the movable platform plate and the central platform plate form a working platform.
第3步将砌炉材料和工具放到工作平台上,修炉工人借助工作平台进行砌炉,并将砌炉废弃物通过悬臂吊运出去。The third step is to put the furnace building materials and tools on the working platform. Furnace repair workers use the working platform to build the furnace and lift the furnace waste out through the cantilever.
第4步炉衬砌筑到一定高度后,通过悬臂吊将活动座及平台进行提升,升至合适高度后通过销轴将活动座再固定于导向杆,继续进行砌筑。多次提升活动座及平台,直至整个转炉内衬砌筑完成。Step 4 After the furnace lining is built to a certain height, the movable seat and platform are lifted by the cantilever crane, and after rising to a suitable height, the movable seat is fixed to the guide rod through the pin shaft, and the masonry is continued. Lift the movable seat and platform several times until the entire converter lining is completed.
第5步将砌炉平台相关设备拆卸并吊运出转炉,本次砌炉工作结束。In step 5, dismantle the relevant equipment of the furnace platform and lift it out of the converter, and the furnace construction work is over.
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。为本实用新型的各组成部分在不冲突的条件下可以相互组合,任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。The above descriptions are only illustrative specific implementations of the present utility model, and are not intended to limit the scope of the present utility model. Because the components of this utility model can be combined with each other under the condition of no conflict, any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principles of this utility model shall belong to this utility model. The scope of utility model protection.
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CN110567274A (en) * | 2019-08-30 | 2019-12-13 | 楚雄滇中有色金属有限责任公司 | digging and repairing method for sidewall of impoverishment furnace |
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CN110567274A (en) * | 2019-08-30 | 2019-12-13 | 楚雄滇中有色金属有限责任公司 | digging and repairing method for sidewall of impoverishment furnace |
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