CN205526886U - A Velcro automatic winding machine - Google Patents
A Velcro automatic winding machine Download PDFInfo
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- CN205526886U CN205526886U CN201620082210.4U CN201620082210U CN205526886U CN 205526886 U CN205526886 U CN 205526886U CN 201620082210 U CN201620082210 U CN 201620082210U CN 205526886 U CN205526886 U CN 205526886U
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- winding
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- 238000004804 winding Methods 0.000 title claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 14
- 239000004744 fabric Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及织带制作设备领域技术,尤其是指一种粘扣带自动转绕机。The utility model relates to the technology in the field of ribbon production equipment, in particular to an automatic winding machine for hook and loop fasteners.
背景技术Background technique
织带以各种纱线为原料制织成狭幅状织物或管状织物。带织物品种繁多,广泛用于服饰、鞋材、箱包、工业、农业、军需、交通运输等各产业部门。过去的织带都是手工作坊生产,原料为棉线、麻线。化学纤维和合成纤维出现后,织带用原料逐渐发展到锦纶、维纶、涤纶、丙纶、氨纶、粘胶等,形成机织、编结、针织三大类工艺技术,织物结构有平纹、斜纹、缎纹、提花、双层、多层、管状和联合组织等。Ribbons are made of various yarns and woven into narrow or tubular fabrics. There are many kinds of belt fabrics, which are widely used in clothing, shoe materials, luggage, industry, agriculture, military supplies, transportation and other industrial sectors. In the past, the ribbons were all produced by hand workshops, and the raw materials were cotton thread and hemp thread. After the emergence of chemical fibers and synthetic fibers, the raw materials for webbing gradually developed to nylon, vinylon, polyester, polypropylene, spandex, viscose, etc., forming three major categories of technology: weaving, knitting, and knitting. The fabric structure has plain weave, twill weave, and satin weave. , jacquard, double-layer, multi-layer, tubular and joint weave, etc.
然而,目前的织带成型往往采用的纯手工卷绕或者半自动卷绕的方式且后续的贴胶、分切和收卷也需人工进行,因而精度不高,并且生产效率较低,需要较多的操作人员,劳动力成本较高。However, the current ribbon forming often adopts purely manual winding or semi-automatic winding, and the subsequent gluing, cutting and winding also need to be done manually, so the precision is not high, and the production efficiency is low, requiring more Operators, labor costs are higher.
实用新型内容Utility model content
有鉴于此,本实用新型针对现有生产过程中存在的问题,提供一种粘扣带自动转绕机,其能有效解决现有之采用纯手工或半自动卷绕存在的精度不高且效率较低的问题。In view of this, the utility model provides an automatic winding machine for hook and loop fasteners aimed at the problems existing in the existing production process, which can effectively solve the problems of low precision and high efficiency in the existing manual or semi-automatic winding. low problem.
为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种粘扣带自动转绕机,包括有供料装置、倒带裁切装置以及分切收卷装置;该供料装置、倒带裁切装置和分切收卷装置依次并排设置,该倒带裁切装置包括有第一机架、导引机构、倒带机构和裁切机构,该导引机构、倒带机构和裁切机构依次并排设置于第一机架上;该分切收卷装置包括有第二机架、卷轴机构、分切机构和收卷机构,该卷轴机构、分切机构和收卷机构依次并排设置于第二机架上。An automatic Velcro winding machine, comprising a feeding device, a rewinding and cutting device and a slitting and winding device; the feeding device, the rewinding and cutting device and the slitting and winding device are arranged side by side in sequence, The tape cutting device includes a first frame, a guide mechanism, a rewind mechanism and a cutting mechanism, and the guide mechanism, the rewind mechanism and the cutting mechanism are arranged side by side on the first frame in sequence; the cutting and winding device includes There is a second frame, a reel mechanism, a cutting mechanism and a winding mechanism, and the reel mechanism, the cutting mechanism and the winding mechanism are arranged side by side on the second frame in sequence.
优选的,所述裁切机构为并排设置的两个。Preferably, two cutting mechanisms are arranged side by side.
优选的,所述裁切机构包括有切刀辊、抵压辊和气缸,该抵压辊位于切刀辊的正上方,该气缸设置于第一机架上,该气缸带动抵压辊上下活动。Preferably, the cutting mechanism includes a cutter roller, a pressure roller and an air cylinder, the pressure roller is located directly above the cutter roller, the cylinder is arranged on the first frame, and the cylinder drives the pressure roller to move up and down .
优选的,所述气缸为两个,两气缸的活塞杆分别与抵压辊的两端固定连接。Preferably, there are two air cylinders, and the piston rods of the two air cylinders are respectively fixedly connected to the two ends of the pressure roller.
优选的,所述分切机构包括有下切刀、上切刀、下气缸和上气缸,该上切刀位于下切刀的正上方,该下气缸带动下切刀上下活动,该上气缸带动上切刀上下活动。Preferably, the cutting mechanism includes a lower cutter, an upper cutter, a lower cylinder and an upper cylinder, the upper cutter is located directly above the lower cutter, the lower cylinder drives the lower cutter to move up and down, and the upper cylinder drives the upper cutter Move up and down.
优选的,所述供料装置包括有支架、料盘和电机,该料盘可转动地设置于支架上,该电机设置于支架上,该电机带动料盘转动。Preferably, the feeding device includes a bracket, a tray and a motor, the tray is rotatably arranged on the bracket, the motor is arranged on the bracket, and the motor drives the tray to rotate.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
通过供料装置、倒带裁切装置和分切收卷装置的配合运动,实现了自动卷绕作业,本设备实用性强,适用产品范围广,操作简单,稳定性高,并且卷绕精度高,产品的一致性好,并大大提高了生产效率。Through the cooperative movement of the feeding device, the rewinding and cutting device and the slitting and winding device, the automatic winding operation is realized. This equipment has strong practicability, a wide range of applicable products, simple operation, high stability and high winding precision. , The consistency of the product is good, and the production efficiency is greatly improved.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明:In order to more clearly illustrate the structural features and effects of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments:
附图说明Description of drawings
图1是本实用新型之较佳实施例的立体示意图;Fig. 1 is the three-dimensional schematic view of the preferred embodiment of the utility model;
图2是本实用新型之较佳实施例的主视图;Fig. 2 is the front view of the preferred embodiment of the utility model;
图3是本实用新型之较佳实施例的侧视图。Fig. 3 is a side view of a preferred embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
10、供料装置 11、支架10. Feeding device 11. Bracket
12、料盘 13、电机12. Material tray 13. Motor
20、倒带裁切装置 21、第一机架20. Rewinding and cutting device 21. The first frame
22、导引机构 23、倒带机构22. Guide mechanism 23. Rewind mechanism
24、裁切机构 241、切刀辊24. Cutting mechanism 241. Cutter roller
242、抵压辊 243、气缸242, pressure roller 243, air cylinder
30、分切收卷装置 31、第二机架30. Slitting and winding device 31. The second frame
32、卷轴机构 33、分切机构32. Reel mechanism 33. Cutting mechanism
331、下切刀 332、上切刀331, lower cutter 332, upper cutter
333、下气缸 334、上气缸333. Lower cylinder 334. Upper cylinder
34、收卷机构34. Winding mechanism
具体实施方式detailed description
请参照图1至图3所示,其显示出了本实用新型之较佳实施例的具体结构,包括有供料装置10、倒带裁切装置20以及分切收卷装置30。Please refer to FIGS. 1 to 3 , which show the specific structure of a preferred embodiment of the present invention, including a feeding device 10 , a rewinding and cutting device 20 and a slitting and winding device 30 .
该供料装置10、倒带裁切装置20和分切收卷装置30依次并排设置,该供料装置10包括有支架11、料盘12和电机13,该料盘12可转动地设置于支架11上,该电机13设置于支架11上,该电机13带动料盘12转动。供料装置10采用编码器放料,程序分两种:一种为变速,另一种为不变速,其中变速可多段变速,编码器放料的主要作用在于可随卷绕速度的快慢来变换放料速度,从而达到张力恒定的作用,大大提高了产品的质量,不变速主要应用于常见产品,可大大提高生产效率。The feeding device 10, the rewinding and cutting device 20 and the slitting and winding device 30 are arranged side by side in sequence. The feeding device 10 includes a bracket 11, a material tray 12 and a motor 13, and the material tray 12 is rotatably arranged on the bracket. 11, the motor 13 is arranged on the support 11, and the motor 13 drives the tray 12 to rotate. The feeding device 10 adopts encoder discharging, and there are two kinds of programs: one is variable speed, the other is constant speed, and the variable speed can be multi-stage variable speed. The main function of encoder discharging is that it can be changed according to the speed of winding speed. Unwinding speed, so as to achieve the effect of constant tension, greatly improve the quality of products, constant speed is mainly used in common products, which can greatly improve production efficiency.
该倒带裁切装置20包括有第一机架21、导引机构22、倒带机构23和裁切机构24,该导引机构22、倒带机构23和裁切机构24依次并排设置于第一机架21上,该导引机构22用于对物料进行导引,该倒带机构23用于对物料进行倒带,该裁切机构24用于对倒带后的物料进行冷切裁断;在本实施例中,所述裁切机构24为并排设置的两个,适用性更广,可对不同材质的物料进行冷切裁断,并且非常之牢固,具体而言,所述裁切机构24包括有切刀辊241、抵压辊242和气缸243,该抵压辊242位于切刀辊241的正上方,该气缸243设置于第一机架21上,该气缸243带动抵压辊242上下活动,并且,所述气缸243为两个,两气缸243的活塞杆分别与抵压辊242的两端固定连接,以使得抵压辊242平稳精准地上下活动。The rewinding and cutting device 20 includes a first frame 21, a guiding mechanism 22, a rewinding mechanism 23 and a cutting mechanism 24, and the guiding mechanism 22, the rewinding mechanism 23 and the cutting mechanism 24 are arranged side by side on the first machine in sequence. On the rack 21, the guide mechanism 22 is used to guide the material, the rewind mechanism 23 is used to rewind the material, and the cutting mechanism 24 is used to cold cut the rewinded material; In the embodiment, the cutting mechanism 24 is two arranged side by side, which has wider applicability, can cold cut and cut materials of different materials, and is very firm. Specifically, the cutting mechanism 24 includes The cutter roller 241, the pressure roller 242 and the cylinder 243, the pressure roller 242 is located directly above the cutter roller 241, the cylinder 243 is arranged on the first frame 21, and the cylinder 243 drives the pressure roller 242 to move up and down, Moreover, there are two air cylinders 243, and the piston rods of the two air cylinders 243 are fixedly connected to both ends of the pressure roller 242, so that the pressure roller 242 moves up and down smoothly and accurately.
该分切收卷装置30包括有第二机架31、卷轴机构32、分切机构33和收卷机构34,该卷轴机构32、分切机构33和收卷机构34依次并排设置于第二机架31上,具体而言,所述分切机构33包括有下切刀331、上切刀332、下气缸333和上气缸334,该上切刀332位于下切刀331的正上方,该下气缸333带动下切刀331上下活动,该上气缸334带动上切刀332上下活动。The slitting and winding device 30 includes a second frame 31, a reel mechanism 32, a slitting mechanism 33 and a rewinding mechanism 34, and the reel mechanism 32, the slitting mechanism 33 and the rewinding mechanism 34 are arranged side by side on the second machine successively. On the frame 31, specifically, the cutting mechanism 33 includes a lower cutter 331, an upper cutter 332, a lower cylinder 333 and an upper cylinder 334, the upper cutter 332 is located directly above the lower cutter 331, and the lower cylinder 333 The lower cutter 331 is driven to move up and down, and the upper cylinder 334 drives the upper cutter 332 to move up and down.
工作时,从供料装置10上取出料头,并将料头牵引至倒带机构23上,料带经过倒带机构23后进入裁切机构24中,在裁切机构24的作用下完成焊接工序,接着,进入卷轴机构32中,然后,再进入分切机构33进行分切,分切机构33切断对应物料后自动长度归零,切断下来的物料由收卷机构34完成收卷。When working, take out the material head from the feeding device 10, and pull the material head to the rewinding mechanism 23, the material tape enters the cutting mechanism 24 after passing through the rewinding mechanism 23, and completes the welding under the action of the cutting mechanism 24 Operation, then, enters in the reel mechanism 32, and then, enters the slitting mechanism 33 to carry out slitting, and the slitting mechanism 33 automatically returns to zero length after cutting off the corresponding material, and the material cut off is finished winding by the winding mechanism 34.
本实用新型的设计重点是:通过供料装置、倒带裁切装置和分切收卷装置的配合运动,实现了自动卷绕作业,本设备实用性强,适用产品范围广,操作简单,稳定性高,并且卷绕精度高,产品的一致性好,并大大提高了生产效率。The key point of the design of this utility model is: through the cooperative movement of the feeding device, the rewinding and cutting device and the slitting and winding device, the automatic winding operation is realized. High reliability, high winding precision, good product consistency, and greatly improved production efficiency.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be construed as limiting the protection scope of the utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620082210.4U CN205526886U (en) | 2016-01-26 | 2016-01-26 | A Velcro automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620082210.4U CN205526886U (en) | 2016-01-26 | 2016-01-26 | A Velcro automatic winding machine |
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| Publication Number | Publication Date |
|---|---|
| CN205526886U true CN205526886U (en) | 2016-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620082210.4U Withdrawn - After Issue CN205526886U (en) | 2016-01-26 | 2016-01-26 | A Velcro automatic winding machine |
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| Country | Link |
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| CN (1) | CN205526886U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105565033A (en) * | 2016-01-26 | 2016-05-11 | 东莞百宏实业有限公司 | A Velcro automatic winding machine |
-
2016
- 2016-01-26 CN CN201620082210.4U patent/CN205526886U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105565033A (en) * | 2016-01-26 | 2016-05-11 | 东莞百宏实业有限公司 | A Velcro automatic winding machine |
| CN105565033B (en) * | 2016-01-26 | 2018-10-30 | 东莞百宏实业有限公司 | Automatic rotating and winding machine for fastening tape |
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