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CN205522539U - Synergistic flexible electron of multistation preparation system - Google Patents

Synergistic flexible electron of multistation preparation system Download PDF

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Publication number
CN205522539U
CN205522539U CN201620243912.6U CN201620243912U CN205522539U CN 205522539 U CN205522539 U CN 205522539U CN 201620243912 U CN201620243912 U CN 201620243912U CN 205522539 U CN205522539 U CN 205522539U
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module
substrate
printing
moving cell
insulating layer
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陈建魁
刘腾
尹周平
黄永安
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Guangdong Sigu Intelligent Technology Co ltd
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Guangdong Sigu Intelligent Technology Co ltd
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Abstract

本实用新型公开了一种多工位协同的柔性电子制备系统,该系统包括旋转盘模块和分布在其周围的上下基板模块、基底电喷雾模块、3D打印底层绝缘层模块、电纺丝模块、3D打印顶层绝缘层模块、激光剥离模块和取料模块,旋转盘模块用于固定基板及工位转换;上下基板模块用于拾取和转移基板;基底电喷雾模块用于制备基底;3D打印底层和顶层绝缘层模块分别用于打印底层和顶层的绝缘层;电纺丝模块用于纺制电路;激光剥离模块用于烧蚀基底,使基板与柔性电子自动分离;取料模块用于将被分离的柔性电子从基板上取下。本实用新型的整套系统可以反复循环,生产效率高、成本低、精度高。

The utility model discloses a multi-station coordinated flexible electronic preparation system, which comprises a rotating disk module, upper and lower substrate modules distributed around it, a substrate electrospray module, a 3D printing bottom insulating layer module, an electrospinning module, 3D printing top insulating layer module, laser stripping module and reclaiming module, rotating disk module is used to fix substrate and station conversion; upper and lower substrate module is used to pick up and transfer substrate; substrate electrospray module is used to prepare substrate; 3D printing bottom layer and The top insulating layer module is used to print the insulating layer of the bottom layer and the top layer respectively; the electrospinning module is used to spin the circuit; the laser stripping module is used to ablate the substrate to automatically separate the substrate from the flexible electronics; the reclaiming module is used to separate the The flexible electronics are removed from the substrate. The whole system of the utility model can be cycled repeatedly, and has high production efficiency, low cost and high precision.

Description

一种多工位协同的柔性电子制备系统A multi-station collaborative flexible electronic fabrication system

技术领域technical field

本实用新型属于柔性器件制造领域,更具体地,涉及一种多工位协同的柔性电子制备系统。The utility model belongs to the field of flexible device manufacturing, and more specifically relates to a multi-station coordinated flexible electronic preparation system.

背景技术Background technique

柔性电子(Flexible Electronics)是一种技术的通称,又称为塑料电子、印刷电子、有机电子等。柔性电子可概括为是将有机或无机材料电子器件制作在柔性、可延性塑料或薄金属基板上的新兴电子技术,以其独特的柔性延展性以及高效、低成本制造工艺,在信息、能源、医疗、国防等领域具有广泛应用前景,如柔性电子显示器、有机发光二极管OLED、印刷RFID、薄膜太阳能电池板、电子用表面粘贴(Skin Patches)等。Flexible Electronics (Flexible Electronics) is a general term for a technology, also known as plastic electronics, printed electronics, organic electronics, etc. Flexible electronics can be summarized as an emerging electronic technology that manufactures electronic devices made of organic or inorganic materials on flexible, ductile plastic or thin metal substrates. Medical, national defense and other fields have broad application prospects, such as flexible electronic displays, organic light-emitting diodes (OLEDs), printed RFID, thin-film solar panels, and electronic skin patches.

与传统IC技术一样,制造工艺和装备也是柔性电子技术发展的主要驱动力。柔性电子制造技术水平指标包括芯片特征尺寸和基板面积大小,其关键是如何在更大幅面的基板上以更低的成本制造出特征尺寸更小的柔性电子器件。近年来,柔性电子器件以及可穿戴设备发展迅猛,导致柔性电子的需求在不断扩大,传统的制备方法已经很难满足与日俱增的需求,因此寻求一种高效的柔性电子制备系统来扩大生产力成为了当前热门的研究点。Like traditional IC technology, manufacturing process and equipment are also the main driving force for the development of flexible electronic technology. The technical level indicators of flexible electronics manufacturing include chip feature size and substrate area size. The key is how to manufacture flexible electronic devices with smaller feature sizes on larger substrates at lower cost. In recent years, the rapid development of flexible electronic devices and wearable devices has led to the continuous expansion of the demand for flexible electronics. Traditional preparation methods have been difficult to meet the increasing demand. A popular research point.

实用新型内容Utility model content

针对现有技术的以上缺陷或改进需求,本实用新型提供了一种多工位协同的柔性电子制备系统,其采用全自动生产方式,并利用先进的电喷雾、电纺丝、3D打印增材制造和激光剥离等工艺与旋转工位转换的方法相结合,极大地提高了生产效率,整套系统可以反复循环,生产效率高、成本低,且具有较高的精度。Aiming at the above defects or improvement needs of the prior art, the utility model provides a multi-station collaborative flexible electronic preparation system, which adopts a fully automatic production mode, and utilizes advanced electrospray, electrospinning, and 3D printing additive materials The combination of manufacturing and laser stripping and the method of rotating station conversion greatly improves production efficiency. The entire system can be cycled repeatedly, with high production efficiency, low cost, and high precision.

为实现上述目的,本实用新型提出了一种多工位协同的柔性电子制备系统,该系统包括旋转盘模块、上下基板模块、基底电喷雾模块、3D打印底层绝缘层模块、电纺丝模块、3D打印顶层绝缘层模块、激光剥离模块和取料模块,其中:In order to achieve the above purpose, the utility model proposes a multi-station coordinated flexible electronic preparation system, which includes a rotating disk module, an upper and lower substrate module, a substrate electrospray module, a 3D printing bottom insulating layer module, an electrospinning module, 3D printing top insulation layer module, laser stripping module and reclaiming module, of which:

所述旋转盘模块包括一个旋转盘和若干个分布在旋转盘圆周上的夹具,所述夹具用于固定基板,所述旋转盘用于进行工位转换;The rotary disk module includes a rotary disk and several clamps distributed on the circumference of the rotary disk, the clamps are used to fix the substrate, and the rotary disk is used for station conversion;

所述上下基板模块、基底电喷雾模块、3D打印底层绝缘层模块、电纺丝模块、3D打印顶层绝缘层模块、激光剥离模块和取料模块依次分布在旋转盘模块的周围;所述上下基板模块用于拾取基板并安放至夹具上,以及用于从夹具上取回基板放入废料箱中;所述基底电喷雾模块用于在基板上电喷雾出一层带有黏性的基底;所述3D打印底层绝缘层模块用于在基底上打印出底层的绝缘层;所述电纺丝模块用于在底层绝缘层上纺制出电路;所述3D打印顶层绝缘层模块用于在电路上打印出顶层的绝缘层;所述激光剥离模块用于将基底电喷雾模块喷印出的基底烧蚀,使得基板与柔性电子自动分离;所述取料模块用于将被分离的柔性电子从基板上取下。The upper and lower substrate modules, the base electrospray module, the 3D printing bottom insulating layer module, the electrospinning module, the 3D printing top insulating layer module, the laser stripping module and the reclaiming module are sequentially distributed around the rotating disk module; the upper and lower substrate The module is used to pick up the substrate and place it on the fixture, and to retrieve the substrate from the fixture and put it into the waste bin; the substrate electrospray module is used to electrospray a layer of sticky substrate on the substrate; The 3D printing bottom insulating layer module is used to print the bottom insulating layer on the substrate; the electrospinning module is used to spin a circuit on the bottom insulating layer; the 3D printing top insulating layer module is used to print the bottom insulating layer on the circuit Print out the insulating layer of the top layer; the laser lift-off module is used to ablate the substrate printed by the substrate electrospray module, so that the substrate and the flexible electronics are automatically separated; the reclaiming module is used to remove the separated flexible electronics from the substrate Take it off.

作为进一步优选的,所述3D打印底层绝缘层模块(400)和电纺丝模块(500)组成一套打印电纺丝模块,所述打印电纺丝模块为一套或多套,均能实现单层或多层柔性电子制备;当布置一套时,若要制备多层柔性电子,需使旋转盘在制备过程中不时反转,当布置多套时则不需要反转,柔性电子层与层之间通过电纺丝纺出的电极相连通。As a further preference, the 3D printing bottom insulating layer module (400) and the electrospinning module (500) form a set of printing electrospinning modules, and the printing electrospinning modules are one or more sets, all of which can realize Preparation of single-layer or multi-layer flexible electronics; when a set is arranged, if multi-layer flexible electronics are to be prepared, the rotating disk needs to be reversed from time to time during the preparation process, and when multiple sets are arranged, it does not need to be reversed. The layers are connected by electrodes spun by electrospinning.

作为进一步优选的,所述上下基板模块包括机械臂、料箱和废料箱,所述机械臂用于拾取和转移基板,其具有三个自由度,所述料箱和废料箱分别用于存放使用前和使用后的基板。As a further preference, the upper and lower substrate modules include a robot arm, a material box and a waste box, the robot arm is used for picking up and transferring the substrate, and it has three degrees of freedom, and the material box and the waste box are used for storage and use respectively Substrates before and after use.

作为进一步优选的,所述基底电喷雾模块包括电喷雾运动单元和安装在其上的喷雾喷嘴,所述喷雾喷嘴在电喷雾运动单元的带动下实现XYZ方向的移动,其连接有喷雾溶液容器,该喷雾溶液容器用于提供制备基底结构的材料溶液,所述喷雾喷嘴与夹具之间设有喷雾高压发生器,用于在喷雾喷嘴和夹具之间形成高压电场;所述电喷雾运动单元上还设有用于视觉定位的电喷雾下视相机。As a further preference, the substrate electrospray module includes an electrospray motion unit and a spray nozzle installed thereon, the spray nozzle is driven by the electrospray motion unit to move in the XYZ direction, and it is connected to a spray solution container, The spray solution container is used to provide the material solution for preparing the base structure, and a spray high-voltage generator is arranged between the spray nozzle and the clamp for forming a high-voltage electric field between the spray nozzle and the clamp; Equipped with an electrospray down-looking camera for visual localization.

作为进一步优选的,所述3D打印底层绝缘层模块包括底层运动单元和底层打印头,所述底层打印头安装在底层运动单元上,其在底层运动单元的带动下实现XYZ方向的移动;所述底层运动单元上安装有底层下视相机,该底层下视相机用于视觉定位。As a further preference, the 3D printing bottom insulating layer module includes a bottom motion unit and a bottom print head, and the bottom print head is installed on the bottom motion unit, which realizes movement in the XYZ direction driven by the bottom motion unit; A bottom-view camera is installed on the bottom-floor motion unit, and the bottom-floor bottom-view camera is used for visual positioning.

作为进一步优选的,所述电纺丝模块包括电纺丝运动单元和安装在其上的纺丝喷嘴,所述纺丝喷嘴在电纺丝运动单元带动下实现XYZ方向的移动,其与纺丝溶液容器相连,该纺丝溶液容器用于提供制备电路的材料溶液,所述纺丝喷嘴与夹具之间设置有纺丝高压发生器;所述电纺丝运动单元上还设有用于视觉定位的纺丝下视相机。As a further preference, the electrospinning module includes an electrospinning movement unit and a spinning nozzle installed thereon, and the spinning nozzle is driven by the electrospinning movement unit to move in the XYZ direction, which is consistent with the spinning The solution container is connected, and the spinning solution container is used to provide a material solution for preparing a circuit, and a spinning high-voltage generator is arranged between the spinning nozzle and the clamp; the electrospinning movement unit is also provided with a visual positioning Spinning down looking camera.

作为进一步优选的,所述3D打印顶层绝缘层模块包括顶层运动单元和顶层打印头,所述顶层打印头安装在顶层运动单元上,其在顶层运动单元的带动下实现XYZ方向的移动;所述顶层运动单元上安装有顶层下视相机,该顶层下视相机用于视觉定位。As a further preference, the 3D printing top insulation layer module includes a top motion unit and a top print head, the top print head is installed on the top motion unit, and it moves in the XYZ direction driven by the top motion unit; A top-level downward-looking camera is installed on the top-level motion unit, and the top-level downward-looking camera is used for visual positioning.

作为进一步优选的,所述激光剥离模块包括剥离运动单元和激光器,所述激光器安装在剥离运动单元上,并在剥离运动单元的带动下实现XYZ方向移动,其用于产生激光将基底烧蚀,使得基板与柔性电子自动分离;所述剥离运动单元上安装有剥离下视相机和光电距离传感器,该剥离下视相机用于视觉定位,光电距离传感器用于检测基板与柔性电子是否完全分离。As a further preference, the laser peeling module includes a peeling motion unit and a laser, the laser is installed on the peeling motion unit, and is driven by the peeling motion unit to move in the XYZ direction, which is used to generate laser light to ablate the substrate, The substrate is automatically separated from the flexible electronics; the peeling motion unit is equipped with a peeling down camera and a photoelectric distance sensor, the peeling down camera is used for visual positioning, and the photoelectric distance sensor is used to detect whether the substrate is completely separated from the flexible electronics.

作为进一步优选的,所述取料模块包括取料运动单元和旋转拾取头,所述旋转拾取头安装在取料运动单元上,其在取料运动单元的带动下实现XYZ方向的移动,所述旋转拾取头腔体的圆弧外表面上设有真空吸附孔;所述取料运动单元上还设有用于视觉定位的取料下视相机。As a further preference, the reclaiming module includes a reclaiming motion unit and a rotating pick-up head, the revolving pick-up head is installed on the reclaiming motion unit, and it realizes movement in the XYZ direction driven by the reclaiming motion unit, the Vacuum adsorption holes are provided on the outer surface of the circular arc of the cavity of the rotating pick-up head; the reclaiming motion unit is also provided with a retrieving downward-looking camera for visual positioning.

总体而言,通过本实用新型所构思的以上技术方案与现有技术相比,主要具备以下的技术优点:Generally speaking, compared with the prior art, the above technical solution conceived by the utility model mainly has the following technical advantages:

1.本实用新型的基板放置在一个旋转盘的夹具上,转盘每次转动一定的角度到达一个工位,停留一段时间,待所有模块工作完成,则继续转动一定的角度,进入下一个工位,如此往复循环,极大地提高了生产效率。1. The substrate of the utility model is placed on a fixture of a rotating disk. The rotating disk rotates at a certain angle each time to reach a station, and stays for a period of time. After all the modules are completed, they continue to rotate at a certain angle and enter the next station. , so the reciprocating cycle greatly improves the production efficiency.

2.本实用新型的旋转盘模块的转盘不仅可以绕单一方向旋转切换工位,也可以选择在绕一个方向旋转的过程中反转一个或几个工位的角度,实现在某个或某几个工位上重复生产,且3D打印底层绝缘层模块和电纺丝模块可以多次重复布置,从而制备出多层或更复杂的柔性电子。2. The turntable of the rotary disk module of the present utility model can not only rotate around a single direction to switch stations, but also can choose to reverse the angle of one or several stations during the process of rotating around one direction, so as to realize the Repeated production at each station, and the 3D printing bottom insulating layer module and electrospinning module can be repeatedly arranged to prepare multi-layer or more complex flexible electronics.

3.本实用新型的基底喷雾模块采用电喷雾技术在基板上喷制出一层基底,该基底与基板能可靠连接,并且制造基底的材料能够被激光烧蚀,这样就实现了基底喷雾与激光剥离的配合使用。3. The substrate spraying module of the present utility model uses electrospray technology to spray a layer of substrate on the substrate. The substrate can be reliably connected to the substrate, and the material for manufacturing the substrate can be ablated by laser, thus realizing the realization of substrate spraying and laser ablation. Used in conjunction with stripping.

4.本实用新型所使用的基板上具有用于视觉定位的标记点;基底电喷雾模块、3D打印底层绝缘层模块、电纺丝模块、3D打印顶层绝缘层模块、激光剥离模块和取料模块都配有视觉系统,每个模块在工作前由视觉系统先识别基板上的标记点,拥有共同的定位点,从而实现对制造过程高精度的定位。4. There are marking points for visual positioning on the substrate used in the utility model; base electrospray module, 3D printing bottom insulating layer module, electrospinning module, 3D printing top insulating layer module, laser stripping module and material reclaiming module All are equipped with a vision system. Before each module works, the vision system first recognizes the marking points on the substrate and has a common positioning point, so as to achieve high-precision positioning in the manufacturing process.

5.本实用新型的激光剥离模块配有光电距离传感器,由于基底喷雾模块喷印出基底被烧蚀后的部位因为与基板分离,柔性电子会有轻微抬起,而光电距离传感器用于捕捉这个距离的变化来判定基底是否烧蚀完全,从而确保基板能与柔性电子完全分离。5. The laser stripping module of this utility model is equipped with a photoelectric distance sensor. Since the ablated part of the substrate printed by the substrate spray module is separated from the substrate, the flexible electronics will be slightly lifted, and the photoelectric distance sensor is used to capture this The change of the distance is used to determine whether the substrate is completely ablated, so as to ensure that the substrate can be completely separated from the flexible electronics.

6.本实用新型的电喷雾和电纺丝都通过高压发生器在各自的喷嘴与金属夹具之间施加的电压,所施加的电压形成的电场能够破坏喷嘴处溶液自身的表面张力,从而将溶液喷射到基底上。6. Both electrospray and electrospinning of the present utility model apply voltages between respective nozzles and metal fixtures through high-voltage generators, and the electric field formed by the applied voltages can destroy the surface tension of the solution itself at the nozzle, thereby dissolving the solution Spray onto substrate.

7.本实用新型的夹具采用真空吸附的形式,夹具面板上开有许多真空吸附的小孔,克服了柔性膜不易装夹的难题;并且真空吸附的小孔可以用于视觉定位的参考特征,实现更快速的定位。7. The fixture of the utility model adopts the form of vacuum adsorption. There are many small holes for vacuum adsorption on the fixture panel, which overcomes the difficult problem that the flexible film is not easy to clamp; and the small holes for vacuum adsorption can be used as a reference feature for visual positioning. for faster positioning.

附图说明Description of drawings

图1是本实用新型多工位协同的柔性电子制备系统的装配图;Fig. 1 is the assembly diagram of the multi-station coordinated flexible electronic preparation system of the present invention;

图2是本实用新型上下基板模块的结构示意图;Fig. 2 is a schematic structural view of the upper and lower substrate modules of the utility model;

图3是本实用新型基底电喷雾模块的结构示意图;Fig. 3 is a schematic structural view of the substrate electrospray module of the present invention;

图4是本实用新型3D打印底层绝缘层模块的结构示意图;Fig. 4 is a structural schematic diagram of the 3D printing bottom insulating layer module of the present invention;

图5是本实用新型电纺丝模块的结构示意图;Fig. 5 is a schematic structural view of the electrospinning module of the present invention;

图6是本实用新型3D打印顶层绝缘层模块的结构示意图;Fig. 6 is a schematic structural view of the 3D printing top insulating layer module of the present invention;

图7是本实用新型激光剥离模块的结构示意图;Fig. 7 is a structural schematic diagram of the laser stripping module of the present invention;

图8是本实用新型取料模块的结构示意图;Fig. 8 is a schematic structural view of the utility model reclaiming module;

图9(a)-(h)是本实用新型柔性电子制备过程示意图。Figure 9(a)-(h) is a schematic diagram of the fabrication process of the flexible electronics of the present invention.

具体实施方式detailed description

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。此外,下面所描述的本实用新型各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.

如图1所示,本实用新型实施例提供的一种多工位协同的柔性电子制备系统,其主要包括旋转盘模块100、上下基板模块200、基底电喷雾模块300、3D打印底层绝缘层模块400、电纺丝模块500、3D打印顶层绝缘层模块600、激光剥离模块700和取料模块800,其中,旋转盘模块100用于进行工位的切换,上下基板模块200、基底电喷雾模块300、3D打印底层绝缘层模块400、电纺丝模块500、3D打印顶层绝缘层模块600、激光剥离模块700和取料模块800依次均匀分布在旋转盘模块100的周围;上下基板模块200用于从料箱拾取基板并安放至夹具102上,以及用于从夹具上取回基板放入废料箱中,基板上具有用于视觉定位的标记点;基底电喷雾模块300用于在基板上电喷雾出一层带有黏性的基底;3D打印底层绝缘层模块400用于在基底上打印出底层的绝缘层;电纺丝模块500用于在底层绝缘层上纺制出电路;3D打印顶层绝缘层模块600用于在电路上打印出顶层的绝缘层;激光剥离模块700用于将基底电喷雾模块喷印出的基底烧蚀,使得基板与柔性电子自动分离;取料模块800用于将被分离的柔性电子从基板上取下并放入料仓。本系统中基板放置在旋转盘模块上,旋转盘模块每转动一次到达一个工位,停留一段时间,待该工位的模块工作完成时,则继续转动一定的角度进入下一个工位,如此往复循环,实现了全自动生产,极大的提高了生产效率。As shown in Figure 1, a multi-station coordinated flexible electronic preparation system provided by the embodiment of the utility model mainly includes a rotating disk module 100, an upper and lower substrate module 200, a base electrospray module 300, and a 3D printing bottom insulating layer module 400, the electrospinning module 500, the 3D printing top insulating layer module 600, the laser stripping module 700, and the reclaiming module 800, wherein the rotating disk module 100 is used to switch between stations, the upper and lower substrate modules 200, and the base electrospray module 300 , the 3D printing bottom insulating layer module 400, the electrospinning module 500, the 3D printing top insulating layer module 600, the laser stripping module 700, and the retrieving module 800 are evenly distributed around the rotating disk module 100 in sequence; the upper and lower substrate modules 200 are used for The bin picks up the substrate and puts it on the fixture 102, and is used to retrieve the substrate from the fixture and put it into the waste bin. There are marking points for visual positioning on the substrate; the substrate electrospray module 300 is used for electrospraying out A layer of adhesive substrate; 3D printing bottom insulating layer module 400 is used to print the bottom insulating layer on the substrate; electrospinning module 500 is used to spin out the circuit on the bottom insulating layer; 3D printing top insulating layer The module 600 is used to print the top insulation layer on the circuit; the laser lift-off module 700 is used to ablate the substrate printed by the substrate electrospray module, so that the substrate and the flexible electronics are automatically separated; the reclaiming module 800 is used to separate The flexible electronics are removed from the substrate and put into the bin. In this system, the base plate is placed on the rotating disk module. The rotating disk module reaches a station every time it rotates, and stays for a period of time. When the module work of this station is completed, it continues to rotate at a certain angle to enter the next station, and so on. Circulation, to achieve fully automatic production, greatly improving production efficiency.

下面将对各个模块进行详细的说明和描述。Each module will be explained and described in detail below.

旋转盘模块100主要用于固定基板与工位转换,其包括一个旋转盘101和若干个分布在旋转盘101圆周上的夹具102,夹具102用于在整个制备过程中固定基板,旋转盘101用于进行工位转换,上下基板模块200、基底电喷雾模块300、3D打印底层绝缘层模块400、电纺丝模块500、3D打印顶层绝缘层模块600、激光剥离模块700和取料模块800以一定的间隔依次均匀的分布在旋转盘101的周围,以此形成上下基板工位、基底电喷雾工位、3D打印底层绝缘层工位、电纺丝工位、3D打印顶层绝缘层工位、激光剥离工位和取料工位。其中,3D打印底层绝缘层模块和电纺丝模块可以重复多次布置,即3D打印底层绝缘层模块400和电纺丝模块500为多个,依次间隔布置,首先布置3D打印底层绝缘层模块,再布置电纺丝模块,再又布置3D打印底层绝缘层模,依次类推,以此可以实现打印多层柔性电子或者更复杂的柔性电子,柔性电子层与层之间通过电纺丝纺出的电极相连通。其中,第一个3D打印底层绝缘层模块用于在基底上打印出底层的绝缘层,后续的3D打印底层绝缘层模块用于在电路上打印出中间层的绝缘层,可称为3D打印中间层绝缘层模块。所述的3D打印是一种以数字模型文件为基础,运用粉末状金所述的3D打印即快速成型技术的一种,它属或塑料等可粘合材料,通过逐层打印的方式来构造物体的技术。The rotating disk module 100 is mainly used for fixing the substrate and switching between stations. It includes a rotating disk 101 and several clamps 102 distributed on the circumference of the rotating disk 101. The clamps 102 are used to fix the substrate during the entire preparation process. The rotating disk 101 is used for For station conversion, the upper and lower substrate modules 200, base electrospray module 300, 3D printing bottom insulating layer module 400, electrospinning module 500, 3D printing top layer insulating layer module 600, laser stripping module 700 and reclaiming module 800 are in a certain position. The intervals are evenly distributed around the rotating disk 101 in order to form the upper and lower substrate stations, base electrospray station, 3D printing bottom insulating layer station, electrospinning station, 3D printing top insulating layer station, laser Stripping and reclaiming stations. Among them, the 3D printing bottom insulating layer module and the electrospinning module can be repeatedly arranged, that is, the 3D printing bottom insulating layer module 400 and the electrospinning module 500 are multiple, and they are arranged at intervals in sequence. Firstly, the 3D printing bottom insulating layer module is arranged. Then arrange the electrospinning module, then arrange the 3D printing bottom insulating layer mold, and so on, so as to realize the printing of multi-layer flexible electronics or more complex flexible electronics. The electrodes are connected. Among them, the first 3D printing bottom insulating layer module is used to print the bottom insulating layer on the substrate, and the subsequent 3D printing bottom insulating layer module is used to print the middle insulating layer on the circuit, which can be called 3D printing intermediate layer insulation layer module. The 3D printing described above is a kind of rapid prototyping technology based on digital model files and using powdered gold. It belongs to adhesive materials such as or plastic, and is constructed by layer-by-layer printing. object technology.

具体的,旋转盘模块100的旋转盘101不仅可以绕单一方向旋转切换工位,也可以选择在绕一个方向旋转的过程中反转一个或几个工位的角度,实现在某个或某几个工位上重复生产,从而制备出多层或更复杂的柔性电子。Specifically, the rotary disk 101 of the rotary disk module 100 can not only rotate around a single direction to switch stations, but also can choose to reverse the angle of one or several stations during the rotation around one direction, so as to realize the Repeated production at each station to prepare multi-layer or more complex flexible electronics.

进一步的,旋转盘模块100的夹具102采用真空吸附的形式固定住基板,并且可以通过调节吸盘中的X向和Y向的挡板来改变吸附的范围从而实现对不同大小和形状的基板的固定。Further, the clamp 102 of the rotary disk module 100 adopts the form of vacuum adsorption to fix the substrate, and the range of adsorption can be changed by adjusting the X-direction and Y-direction baffles in the suction cup so as to realize the fixation of substrates of different sizes and shapes .

如图2所示,上下基板模块200用于从料箱拾取基板安放到转盘的夹具上和从夹具上取回基板放入废料箱,该模块由一个三自由度的机械臂201、料箱202和废料箱203组成,其中机械臂可以具有绕Z轴的自由度、绕X1轴和X2轴的自由度,用于实现机械臂在空间位置的移动,机械臂201的输出端可以是一个真空吸盘,用于实现基板的拾取与安放;料箱202和废料箱203分别用于存放使用前和使用后的基板。As shown in Figure 2, the upper and lower substrate module 200 is used to pick up the substrate from the material box and place it on the fixture of the turntable and to retrieve the substrate from the fixture and put it into the waste box. Composed of waste bin 203, wherein the mechanical arm can have degrees of freedom around the Z axis, degrees of freedom around the X1 axis and X2 axis, for realizing the movement of the mechanical arm in the spatial position, and the output end of the mechanical arm 201 can be a vacuum chuck , used to pick up and place the substrates; the bin 202 and the waste bin 203 are used to store the substrates before use and after use, respectively.

如图3所示,基底电喷雾模块300用于在基板上电喷雾出一层带有黏性的基底,包括电喷雾运动单元301和安装在其上的喷雾喷嘴304,喷雾喷嘴304在电喷雾运动单元301的带动下实现XYZ方向的移动,其连接有喷雾溶液容器303,该喷雾溶液容器303用于提供制备基底结构的材料溶液,该溶液能被高压场极化并发生喷射,溶液的喷出速度和流量由流量泵控制;喷雾喷嘴304与夹具102之间设有喷雾高压发生器305,喷雾高压发生器305的一端导线与喷雾喷嘴304相连,另一端导线与金属夹具102相连,用于在喷雾喷嘴304和夹具102之间形成高压电场;电喷雾运动单元301上还设有用于视觉定位的电喷雾下视相机302。As shown in FIG. 3 , the substrate electrospray module 300 is used to electrospray a layer of viscous substrate on the substrate, including an electrospray motion unit 301 and a spray nozzle 304 installed thereon. Driven by the motion unit 301 to move in the XYZ direction, it is connected with a spray solution container 303, which is used to provide a material solution for preparing the base structure, and the solution can be polarized by a high-voltage field and sprayed. Out speed and flow are controlled by flow pump; Spray nozzle 304 and fixture 102 are provided with spray high pressure generator 305, and one end wire of spray high pressure generator 305 links to each other with spray nozzle 304, and the other end wire links to each other with metal fixture 102, for A high-voltage electric field is formed between the spray nozzle 304 and the fixture 102; the electrospray motion unit 301 is also provided with an electrospray downward-looking camera 302 for visual positioning.

如图4所示,3D打印底层绝缘层模块400用于在基底上打印出底层的绝缘层,其包括底层运动单元401和底层打印头403,底层打印头403安装在底层运动单元401上,其在底层运动单元401的带动下实现XYZ方向的移动,其用于喷出溶液制作绝缘层;底层运动单元401上安装有底层下视相机402,该底层下视相机402用于视觉定位。As shown in FIG. 4 , the 3D printing bottom insulating layer module 400 is used to print the bottom insulating layer on the substrate, which includes the bottom moving unit 401 and the bottom printing head 403, and the bottom printing head 403 is installed on the bottom moving unit 401, which The movement in the XYZ direction is realized under the drive of the bottom motion unit 401, which is used to spray solution to make an insulating layer; the bottom motion unit 401 is equipped with a bottom-view camera 402, which is used for visual positioning.

如图5所示,电纺丝模块500用于在底层的绝缘层上纺制出电路,其包括电纺丝运动单元501和安装在其上的纺丝喷嘴504,纺丝喷嘴504在电纺丝运动单元501带动下实现XYZ方向的移动,其与纺丝溶液容器503相连,该纺丝溶液容器503用于提供制备电路的材料溶液,该溶液能被高压场极化并发生喷射,溶液的喷出速度和流量由流量泵控制;纺丝喷嘴504与夹具102之间设置有纺丝高压发生器505,纺丝高压发生器505的一端导线与纺丝喷嘴504相连,另一端导线与金属夹具102相连,用于在纺丝喷嘴504和金属夹具102之间形成高压电场;电纺丝运动单元501上还设有用于视觉定位的纺丝下视相机502。电纺丝模块500的结构与电喷雾结构相似,不同之处在于溶液材料、电场大小、喷嘴与基板间的距离,通过改变这些参数就能实现电喷雾和电纺丝。As shown in Figure 5, the electrospinning module 500 is used to spin out the circuit on the insulating layer of the bottom layer, and it comprises the electrospinning movement unit 501 and the spinning nozzle 504 that is installed on it, and the spinning nozzle 504 is in electrospinning Driven by the silk movement unit 501 to move in the XYZ direction, it is connected to the spinning solution container 503, which is used to provide the material solution for preparing the circuit. The solution can be polarized by the high-voltage field and sprayed. The ejection speed and flow rate are controlled by a flow pump; a spinning high-pressure generator 505 is set between the spinning nozzle 504 and the clamp 102, and one end of the spinning high-voltage generator 505 is connected to the spinning nozzle 504, and the other end of the wire is connected to the metal clamp. 102 connected to form a high-voltage electric field between the spinning nozzle 504 and the metal fixture 102; the electrospinning movement unit 501 is also provided with a spinning down-view camera 502 for visual positioning. The structure of the electrospinning module 500 is similar to that of the electrospray, the difference lies in the solution material, the size of the electric field, and the distance between the nozzle and the substrate. By changing these parameters, electrospray and electrospinning can be realized.

如图6所示,3D打印顶层绝缘层模块600用于在电路上打印出顶层的绝缘层,其与3D打印底层绝缘层模块400的结构相同,其包括顶层运动单元601和顶层打印头603,顶层打印头603安装在顶层运动单元601上,其在顶层运动单元601的带动下实现XYZ方向的移动,其用于喷出溶液制作绝缘层;顶层运动单元601上安装有顶层下视相机602,该顶层下视相机602用于视觉定位。As shown in FIG. 6 , the 3D printing top insulation layer module 600 is used to print the top insulation layer on the circuit, which has the same structure as the 3D printing bottom insulation layer module 400, which includes a top motion unit 601 and a top print head 603, The top-layer print head 603 is installed on the top-layer motion unit 601, and it is driven by the top-layer motion unit 601 to realize the movement in the XYZ direction, which is used to spray solution to make an insulating layer; the top-layer motion unit 601 is equipped with a top-layer down-view camera 602, The top-level down-looking camera 602 is used for visual positioning.

如图7所示,激光剥离模块700用于将基底喷雾模块喷印出的基底烧蚀,从而使得基板与柔性电子自动分离,其包括剥离运动单元701和激光器703,激光器703安装在剥离运动单元701上,并在剥离运动单元701的带动下实现XYZ方向移动,其用于产生激光将基底烧蚀,使得基板与柔性电子自动分离;剥离运动单元701上安装有剥离下视相机702和光电距离传感器704,该剥离下视相机702用于视觉定位,光电距离传感器704用于检测基板与柔性电子是否完全分离。所述的激光剥离技术是一种在不破坏基板和产品的情况下,用激光照射相应的区域,使中间特殊的材料层烧蚀而失去黏性,从而使得基板与柔性电子自动分离。As shown in Figure 7, the laser peeling module 700 is used to ablate the substrate printed by the substrate spray module, so that the substrate and the flexible electronics are automatically separated, which includes a peeling motion unit 701 and a laser 703, and the laser 703 is installed on the peeling motion unit 701, and is driven by the stripping motion unit 701 to move in the XYZ direction, which is used to generate laser light to ablate the substrate, so that the substrate and the flexible electronics are automatically separated; the stripping motion unit 701 is equipped with a peeling down camera 702 and a photoelectric distance The sensor 704, the peel-off down-view camera 702 is used for visual positioning, and the photoelectric distance sensor 704 is used to detect whether the substrate is completely separated from the flexible electronics. The laser lift-off technology is to irradiate the corresponding area with laser light without damaging the substrate and the product, so that the special material layer in the middle is ablated and loses its viscosity, so that the substrate and the flexible electronics are automatically separated.

如图8所示,取料模块800用于将被分离的柔性电子从基板上取下并放入料仓,其包括取料运动单元801和旋转拾取头803,旋转拾取头803安装在取料运动单元801上,其在取料运动单元801的带动下实现XYZ方向的移动;旋转拾取头803具有绕Z轴的自由度,用于实现拾取头绕Z轴的旋转,其腔体的圆弧外表面上加工有沿轴向和径向阵列化的真空吸附孔,并且该拾取头可根据柔性电子的尺寸和位置自主调整拾取装置的空间姿态和吸附工作段的大小,实现准确吸附转移;取料运动单元801上还设有用于视觉定位的取料下视相机802。As shown in FIG. 8 , the retrieving module 800 is used to remove the separated flexible electronics from the substrate and put them into the bin, which includes a retrieving motion unit 801 and a rotating pick-up head 803, which is installed on the pick-up On the motion unit 801, it is driven by the reclaiming motion unit 801 to move in the XYZ direction; the rotating pick-up head 803 has a degree of freedom around the Z-axis, which is used to realize the rotation of the pick-up head around the Z-axis, and the arc of the cavity Vacuum adsorption holes arrayed in the axial and radial directions are processed on the outer surface, and the pickup head can independently adjust the spatial posture of the pickup device and the size of the adsorption working section according to the size and position of the flexible electronics to achieve accurate adsorption transfer; The material moving unit 801 is also provided with a reclaiming down-view camera 802 for visual positioning.

图9(a)-(h)是柔性电子制备过程示意图,其中A表示基板、B表示基底、C1表示底层绝缘层、D1表示电路、C2表示中间层绝缘层、D2表示电路、C3表示顶层绝缘层、E表示电极,下面结合图9(a)-(h)说明一下利用本实用新型系统制备双层柔性电子的具体过程,其主要包括以下步骤:Figure 9(a)-(h) is a schematic diagram of the flexible electronics fabrication process, where A represents the substrate, B represents the base, C1 represents the bottom insulating layer, D1 represents the circuit, C2 represents the middle insulating layer, D2 represents the circuit, and C3 represents the top layer of insulation Layer and E represent electrodes. The specific process of using the system of the present invention to prepare double-layer flexible electronics will be described below in conjunction with Figure 9 (a)-(h), which mainly includes the following steps:

1)上下基板模块100将基板A拾取并正确安放于旋转盘的夹具102上;1) The upper and lower substrate modules 100 pick up the substrate A and correctly place it on the fixture 102 of the rotating disk;

2)旋转盘转动一定的角度到达基底电喷雾模块300,该模块在基板A上电喷雾出一层基底B;2) The rotating disk rotates at a certain angle to reach the substrate electrospray module 300, and this module electrosprays a layer of substrate B on the substrate A;

3)旋转盘转动一定的角度到达3D打印底层绝缘层模块400,该模块在基底B上打印出底层的绝缘层C1;3) The rotating disc rotates at a certain angle to reach the 3D printing bottom insulating layer module 400, which prints the bottom insulating layer C1 on the substrate B;

4)旋转盘转动一定的角度到达电纺丝模块500,该模块在绝缘层C1上纺出需要的电路D1;4) The rotating disc rotates at a certain angle to reach the electrospinning module 500, which spins the required circuit D1 on the insulating layer C1;

5)旋转盘转动一定的角度到达3D打印中间层绝缘层模块,该模块在电路层上打印出中间层绝缘层C2;5) The rotating disc rotates at a certain angle to reach the 3D printing interlayer insulating layer module, which prints the interlayer insulating layer C2 on the circuit layer;

6)旋转盘转动一定的角度到达电纺丝模块,该模块在绝缘层C2上纺出需要的电路D2;6) The rotating disk rotates at a certain angle to reach the electrospinning module, which spins the required circuit D2 on the insulating layer C2;

7)旋转盘转动一定的角度到达3D打印顶层绝缘层模块600,该模块在电路层D2上打印出顶层绝缘层C3;7) The rotating disc rotates at a certain angle to reach the 3D printed top insulating layer module 600, which prints the top insulating layer C3 on the circuit layer D2;

8)旋转盘转动一定的角度到达激光剥离模块700,该模块将基底电喷雾模块电喷雾出的基底B烧蚀,使得基板A与制备出的柔性电子自动分离;8) The rotating disk rotates at a certain angle to reach the laser lift-off module 700, which ablates the substrate B electrosprayed by the substrate electrospray module, so that the substrate A is automatically separated from the prepared flexible electronics;

9)旋转盘转动一定的角度到达取料模块800,该模块将被分离的柔性电子从基板A上取下并放入料仓;9) The rotating disk rotates at a certain angle to reach the retrieving module 800, which removes the separated flexible electronics from the substrate A and puts them into the bin;

10)旋转盘转动一定的角度回到上下基板模块200,该模块将使用过得基板A取下放入废料仓;10) The rotating disc rotates at a certain angle to return to the upper and lower substrate modules 200, which removes the used substrate A and puts it into the waste bin;

该流程为双层柔性电子的制备流程,对于单层或者多层柔性电子的制备,只需要相应增加或减少3D打印中间层绝缘层和电纺丝模块的重复次数即可实现。This process is a preparation process of double-layer flexible electronics. For the preparation of single-layer or multi-layer flexible electronics, it is only necessary to increase or decrease the number of repetitions of the 3D printing intermediate insulating layer and the electrospinning module.

本领域的技术人员容易理解,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and modifications made within the spirit and principles of the present utility model Improvements and the like should all be included within the protection scope of the present utility model.

Claims (9)

1. the flexible electronic preparation system that a multistation is collaborative, it is characterised in that this system includes rotation Turntable module (100), upper and lower base plate module (200), substrate electron spray module (300), 3D beat Print bottom insulating barrier module (400), Electrospun module (500), 3D print top insulating layer module (600), laser lift-off module (700) and feeding module (800), wherein:
Described rotating disk module (100) include a rotating disk (101) and several be distributed in rotation Fixture (102) on dish (101) circumference, described fixture (102) is used for fixing substrate, described rotation Rotating disk (101) is used for carrying out station conversion;
Described upper and lower base plate module (200), substrate electron spray module (300), 3D print bottom exhausted Edge layer module (400), Electrospun module (500), 3D printing top insulating layer module (600), Laser lift-off module (700) and feeding module (800) are sequentially distributed in rotating disk module (100) Around;Described upper and lower base plate module (200) is used for picking up substrate and being seated to fixture (102), And put in ash can for fetching substrate from fixture;
Described substrate electron spray module (300) goes out one layer of base with stickiness for electron spray on substrate The end;Described 3D prints bottom insulating barrier module (400) for printing the insulation of bottom in substrate Layer;Described Electrospun module (500) is for spinning out circuit on bottom insulating barrier;Described 3D beats Print top insulating layer module (600) is for printing the insulating barrier of top layer on circuit;Described laser is shelled From module (700) for the substrate ablation that substrate electron spray module spray printing is gone out so that substrate is with flexible Electronics is automatically separated;Described feeding module (800) is for taking the flexible electronic separated from substrate Under.
2. the flexible electronic preparation system that multistation as claimed in claim 1 is collaborative, it is characterised in that Described 3D prints bottom insulating barrier module (400) and Electrospun module (500) forms a set of printing electricity Spin block, described printing Electrospun module is one or more sets, all can realize single or multiple lift flexible Prepared by electronics;When arranging a set of, to prepare layer flexible electronics, rotating disk need to be made to prepare Frequently inverting in journey, then need not reversion when arranging many sets, flexible electronic is between layers by electricity The spun electrode of spinning is connected.
3. the flexible electronic preparation system that multistation as claimed in claim 1 or 2 is collaborative, its feature Being, described upper and lower base plate module (200) includes mechanical arm (201), hopper (202) and waste material Case (203), described mechanical arm (201) is for pickup and transfer base substrate, and it has three degree of freedom, Substrate before described hopper (202) and ash can (203) are respectively used to deposit use and after use.
4. the flexible electronic preparation system that multistation as claimed in claim 3 is collaborative, it is characterised in that Described substrate electron spray module (300) includes electron spray moving cell (301) and mounted thereto Spray nozzle (304), the described spray nozzle (304) drive in electron spray moving cell (301) The lower movement realizing XYZ direction, its connection has spray solution container (303), this spray solution container (303) for providing the material solution of preparation underlying structure, described spray nozzle (304) and fixture (102) spraying high tension generator (305) it is provided with between, at spray nozzle (304) and fixture (102) high voltage electric field is formed between;It is additionally provided with for regarding on described electron spray moving cell (301) Camera (302) is regarded under the electron spray of feel location.
5. the flexible electronic preparation system that multistation as claimed in claim 4 is collaborative, it is characterised in that Described 3D prints bottom insulating barrier module (400) and includes that basic motion unit (401) and bottom print Head (403), described bottom printhead (403) is arranged on basic motion unit (401), its The movement in XYZ direction is realized under the drive of basic motion unit (401);Described basic motion unit (401) On be provided with under bottom and regard camera (402), regard camera (402) under this bottom for vision localization.
6. the flexible electronic preparation system that multistation as claimed in claim 5 is collaborative, it is characterised in that Described Electrospun module (500) includes Electrospun moving cell (501) and spinning mounted thereto Nozzle (504), described spinning-nozzle (504) realizes under Electrospun moving cell (501) drives The movement in XYZ direction, it is connected with spinning solution container (503), this spinning solution container (503) The material solution of circuit is prepared, between described spinning-nozzle (504) and fixture (102) for offer It is provided with spinning high tension generator (505);It is additionally provided with use on described Electrospun moving cell (501) Camera (502) is regarded under the spinning of vision localization.
7. the flexible electronic preparation system that multistation as claimed in claim 6 is collaborative, it is characterised in that Described 3D prints top insulating layer module (600) and includes that top layer moving cell (601) and top layer print Head (603), described top layer printhead (603) is arranged on top layer moving cell (601), its The movement in XYZ direction is realized under the drive of top layer moving cell (601);Described top layer moving cell (601) On be provided with under top layer and regard camera (602), regard camera (602) under this top layer for vision localization.
8. the flexible electronic preparation system that multistation as claimed in claim 7 is collaborative, it is characterised in that Described laser lift-off module (700) includes peeling motion unit (701) and laser instrument (703), institute State laser instrument (703) to be arranged on peeling motion unit (701), and in peeling motion unit (701) Drive under realize XYZ direction and move, it is used for producing laser by substrate ablation so that substrate is with soft Property electronics is automatically separated;Stripping is installed lower regarding camera (702) on described peeling motion unit (701) With optoelectronic distance sensor (704), regard camera (702) under this stripping for vision localization, photoelectricity Range sensor (704) is used for detecting whether substrate is kept completely separate with flexible electronic.
9. the flexible electronic preparation system that multistation as claimed in claim 8 is collaborative, it is characterised in that Described feeding module (800) includes feeding moving cell (801) and rotating lift head (803), institute Stating rotating lift head (803) to be arranged on feeding moving cell (801), it is at feeding moving cell (801) movement in XYZ direction, the circle of described rotating lift head (803) cavity are realized under drive Arc outer surface is provided with vacuum absorption holes;It is additionally provided with for vision on described feeding moving cell (801) Camera (802) is regarded under the feeding of location.
CN201620243912.6U 2016-03-28 2016-03-28 Synergistic flexible electron of multistation preparation system Withdrawn - After Issue CN205522539U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105711099A (en) * 2016-03-28 2016-06-29 华中科技大学 System and method for multistation cooperation preparation of flexible electronics
CN106626803A (en) * 2016-09-09 2017-05-10 华中科技大学 Flexible electron electronic injection equipment having electric field adaptive characteristic and method
CN107414298A (en) * 2017-08-31 2017-12-01 武汉光迅科技股份有限公司 A kind of device and application method of multistation automatic clamping and placing fixture
WO2018233202A1 (en) * 2017-06-22 2018-12-27 华南理工大学 Reverse polarity plasma arc robot additive manufacturing system and implementation method therefor
CN111106267A (en) * 2019-12-31 2020-05-05 华中科技大学 Flexible display electrofluid atomization film packaging system and process

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105711099A (en) * 2016-03-28 2016-06-29 华中科技大学 System and method for multistation cooperation preparation of flexible electronics
CN105711099B (en) * 2016-03-28 2017-12-12 华中科技大学 A kind of the flexible electronic preparation system and method for multistation collaboration
CN106626803A (en) * 2016-09-09 2017-05-10 华中科技大学 Flexible electron electronic injection equipment having electric field adaptive characteristic and method
WO2018233202A1 (en) * 2017-06-22 2018-12-27 华南理工大学 Reverse polarity plasma arc robot additive manufacturing system and implementation method therefor
CN107414298A (en) * 2017-08-31 2017-12-01 武汉光迅科技股份有限公司 A kind of device and application method of multistation automatic clamping and placing fixture
CN107414298B (en) * 2017-08-31 2019-06-04 武汉光迅科技股份有限公司 A kind of device and application method of multistation automatic clamping and placing fixture
CN111106267A (en) * 2019-12-31 2020-05-05 华中科技大学 Flexible display electrofluid atomization film packaging system and process

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