CN205512199U - Small -size groundnut sheller for breeding - Google Patents
Small -size groundnut sheller for breeding Download PDFInfo
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Abstract
一种小型育种用花生脱壳机,属于农业机械技术领域。包括机架、电机、进料机构、脱壳机构、出料机构及清选机构,所述脱壳机构包括机壳、三格喂料斗、同轴并列设置的三个回转半径不同的脱壳滚筒、三个栅隙不同的凹板筛、驱动电机及传动机构,三个脱壳滚筒间隔相等,相邻脱壳滚筒间设置隔板间隔,对应每个脱壳滚筒下方设置相应的凹板筛;所述出料机构置于机架上的凹板筛下方,驱动电机通过传动机构连接滚筒转轴,清选机构的吸风口设置在出料机构末端。本实用新型避免不同尺寸的花生荚果在同一个花生脱壳机中较大的花生果仁易损伤、较小的花生荚果易漏脱的问题,脱壳过程中无需调节脱壳间隙和更换凹板筛,提高脱壳效率。
The utility model relates to a small-scale peanut shelling machine for breeding, which belongs to the technical field of agricultural machinery. It includes a frame, a motor, a feeding mechanism, a shelling mechanism, a discharging mechanism and a cleaning mechanism. The shelling mechanism includes a casing, a three-compartment feeding hopper, and three shelling drums with different gyrations arranged side by side on the same axis. 1. Three concave screens with different grid gaps, driving motor and transmission mechanism, three shelling drums are equally spaced, partitions are set between adjacent shelling drums, and corresponding concave screens are installed under each shelling drum; The discharge mechanism is placed under the concave screen on the frame, the driving motor is connected to the rotating shaft of the drum through the transmission mechanism, and the suction port of the cleaning mechanism is arranged at the end of the discharge mechanism. The utility model avoids the problem that peanut pods of different sizes are easy to be damaged and small peanut pods are easily missed in the same peanut shelling machine, and there is no need to adjust the shelling gap and replace the concave plate during the shelling process. Sieve to improve the efficiency of shelling.
Description
技术领域technical field
本发明属于农业机械技术领域,特别是涉及一种小型育种用花生脱壳机。The invention belongs to the technical field of agricultural machinery, in particular to a small peanut sheller for breeding.
背景技术Background technique
脱壳是花生收获后的必经作业环节,也是导致花生损伤和损失的关键。由于自身生物学特点和收获时高含水率,花生脱壳不能与田间收获同步地联合作业。商品花生脱壳造成的种仁破碎等损伤是一个难题,而育种用花生以保证种子的发芽率为首要目标,脱壳设备需要更高的脱壳适应性。传统花生脱壳机不但机型较大,脱壳后会出现容易破碎、易漏脱等问题,且效率低、效果差,不能适用不同尺寸大小的花生品种,脱壳间隙、凹板筛固定难以调节且清种不便,难以满足小区育种研究的需要。育种花生与商品花生和繁种花生不同,其花生品种、试验小区繁多,对含水率以及果仁尺寸要求较为严格,且脱壳至播种时间不宜过长,避免种仁因长时间与空气接触而发生霉变,降低发芽活力。Shelling is a necessary part of the operation after peanuts are harvested, and it is also the key to the damage and loss of peanuts. Due to its own biological characteristics and high moisture content at harvest, peanut shelling cannot be combined with field harvesting. Kernel breakage and other damage caused by shelling of commercial peanuts is a problem, while peanuts for breeding are the primary goal of ensuring the germination rate of seeds, and shelling equipment requires higher shelling adaptability. The traditional peanut shelling machine not only has a large model, but also has problems such as easy breakage and leakage after shelling, and has low efficiency and poor effect. It cannot be used for peanuts of different sizes. It is inconvenient to adjust and clear seeds, and it is difficult to meet the needs of community breeding research. Breeding peanuts are different from commercial peanuts and breeding peanuts. There are many varieties of peanuts and experimental plots, and the requirements for moisture content and kernel size are relatively strict, and the time from shelling to sowing should not be too long, so as to avoid the seed kernels being damaged due to long-term contact with the air. Mildew occurs, reducing germination vigor.
专利申请号为201510431475.0的发明申请,提供一种花生脱壳机,其包括机架、进料机构、脱壳机构,其脱壳机构包括长筒形的辊轴、挤压板,辊轴表面布有凹槽,挤压板设置于机架侧壁上,挤压板端部与辊轴轴向平行,挤压板端部与辊轴表面缝隙配合,所述缝隙大小可让花生米通过,进料端设有进口挡板,挤压板和进口挡板分置辊轴两侧,进口挡板自由端与辊轴表面轴向贴合设置,辊轴下方为花生米出口。脱壳时,花生一部分置于凹槽内,另一部分置于凹槽外,辊轴沿挤压板挤压方向转动,通过挤压板和辊轴挤压,使置于凹槽外的半截花生被挤压破碎后,从挤压板和辊轴间缝隙掉落至出口。这种挤压脱壳方式,由于花生大小不同,使大的花生易于破碎,小的花生无法脱壳,果仁易破碎,果仁易破碎,脱壳质量差,工作效率低。The invention application with the patent application number 201510431475.0 provides a peanut shelling machine, which includes a frame, a feeding mechanism, and a shelling mechanism. There are grooves, and the extrusion plate is arranged on the side wall of the frame. The end of the extrusion plate is parallel to the axial direction of the roller shaft, and the end of the extrusion plate matches the gap on the surface of the roller shaft. The size of the gap can allow peanuts to pass through. The material end is equipped with an inlet baffle, the extrusion plate and the inlet baffle are placed on both sides of the roller shaft, the free end of the inlet baffle is axially attached to the surface of the roller shaft, and the peanut outlet is located below the roller shaft. When shelling, one part of the peanut is placed in the groove, and the other part is placed outside the groove. The roller shaft rotates along the extrusion direction of the extrusion plate, and the half peanut placed outside the groove is extruded by the extrusion plate and the roller shaft. After being squeezed and broken, it falls from the gap between the extrusion plate and the roller to the exit. This extrusion shelling method, due to the different sizes of the peanuts, makes the big peanuts easy to break, the small peanuts cannot be shelled, the kernels are easily broken, the shelling quality is poor, and the work efficiency is low.
发明内容Contents of the invention
针对上述存在的技术问题,本发明提供一种小型育种用的花生脱壳机,它能使不同尺寸的花生分级脱壳,减小果仁损伤,提高脱壳效率。Aiming at the above-mentioned technical problems, the present invention provides a small-scale peanut shelling machine for breeding, which can shell peanuts of different sizes in stages, reduce kernel damage, and improve shelling efficiency.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
一种小型育种用花生脱壳机,包括机架、电机、进料机构、脱壳机构、出料机构及清选机构,所述脱壳机构包括机壳、三格喂料斗、同轴并列设置的三个回转半径不同的脱壳滚筒、三个栅隙不同的凹板筛、驱动电机及传动机构,三个脱壳滚筒间隔相等,相邻脱壳滚筒间设置隔板间隔,对应每个脱壳滚筒下方设置相应的凹板筛;所述出料机构置于机架上的凹板筛下方,驱动电机通过传动机构连接滚筒转轴,清选机构的吸风口设置在出料机构末端。A small peanut shelling machine for breeding, including a frame, a motor, a feeding mechanism, a shelling mechanism, a discharging mechanism and a cleaning mechanism, the shelling mechanism includes a casing, a three-compartment feeding hopper, coaxially arranged in parallel Three shelling drums with different gyration radii, three concave screens with different grid gaps, driving motor and transmission mechanism, the intervals between the three shelling drums are equal, and the intervals of partitions are set between adjacent shelling drums, corresponding to each shelling drum. A corresponding concave screen is set under the shell drum; the discharge mechanism is placed under the concave screen on the frame, the drive motor is connected to the drum shaft through the transmission mechanism, and the suction port of the cleaning mechanism is set at the end of the discharge mechanism.
进一步地,所述脱壳滚筒是在转轴上安装两个连接盘,沿两个连接盘圆周上设置多个脱壳打板构成,所述脱壳打板由扁平板和连接在其上的两个连接臂构成;所述脱壳滚筒连接盘上沿其径向均匀设置多列孔,脱壳打板通过连接臂调节安装于多列孔上。Further, the shelling drum is composed of two connecting plates installed on the rotating shaft, and a plurality of shelling and beating plates are arranged along the circumference of the two connecting plates, and the shelling and beating plates are composed of a flat plate and two connecting plates The shelling cylinder is composed of two connecting arms; multiple rows of holes are evenly arranged on the connecting plate of the shelling drum along its radial direction, and the shelling plate is adjusted and installed on the multiple rows of holes through the connecting arms.
进一步地,所述脱壳滚筒上的脱壳打板端部表面上设置有摩擦片。Further, a friction sheet is provided on the surface of the end of the shelling plate on the shelling drum.
进一步地,所述摩擦片与脱壳打板端部表面的夹角α为15~30°。Further, the angle α between the friction plate and the end surface of the shelling plate is 15-30°.
进一步地,所述摩擦片为橡胶片。Further, the friction sheet is a rubber sheet.
进一步地,所述滚筒下方机架上设有半圆形滑道,并连接在滚筒之间的隔板上,各凹板筛相应各滚筒沿所述滑道插入安装。Further, a semicircular slideway is provided on the frame below the rollers, and is connected to the partition between the rollers, and each concave screen is inserted and installed along the slideway corresponding to each roller.
进一步地,所述凹板筛为栅条凹板筛,其栅条间隙为8-15mm。Further, the concave screen is a grating concave screen, and the gap between the gratings is 8-15mm.
进一步地,所述清选机构采用单进风口的离心式风机,由4个叶片构成叶轮并对称安装于风机轴上,叶片形状为矩形切角,风机吸风口对应下溜板出口且与下溜板之间的距离可调。Further, the cleaning mechanism adopts a centrifugal fan with a single air inlet. The impeller is composed of four blades and is symmetrically installed on the fan shaft. The shape of the blades is a rectangular cut corner. The distance between the plates is adjustable.
进一步地,所述传动机构为皮带传动,在驱动电机输出轴上、风机轴两侧及滚筒转轴上分别设置皮带轮,皮带分别套置在皮带轮上。Further, the transmission mechanism is a belt transmission, and pulleys are respectively arranged on the output shaft of the driving motor, both sides of the fan shaft and the rotating shaft of the drum, and the belts are sleeved on the pulleys respectively.
进一步地,所述进料机构包括喂料斗及其上的调节片,插板式调节片设置于喂料斗的出料口处。Further, the feeding mechanism includes a feeding hopper and an adjusting piece on it, and the plate-type adjusting piece is arranged at the outlet of the feeding hopper.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明避免不同尺寸的花生荚果在同一个花生脱壳装置中较大的花生果仁易损伤、较小的花生荚果易漏脱的问题,提高脱壳效率。机器设计小型化,使得占用空间小,且脱壳间隙、打杆个数都可调。The invention avoids the problems that the larger peanut kernels are easily damaged and the smaller peanut pods are easily missed in the same peanut shelling device for peanut pods of different sizes, and the shelling efficiency is improved. The miniaturization of the machine design makes it take up less space, and the shelling gap and the number of driving rods can be adjusted.
附图说明Description of drawings
图1为本发明整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明脱壳滚筒结构示意图。Fig. 2 is a structural schematic diagram of the shelling drum of the present invention.
图3为可调脱壳打板结构示意图。Fig. 3 is a structural schematic diagram of the adjustable shelling and beating plate.
图4为本发明清选风机结构示意图。Fig. 4 is a structural schematic diagram of the cleaning fan of the present invention.
图中:1.电机、2.皮带、3.下溜板、4.凹板筛、5.机壳、6.喂料斗、7.喂入量调节片;In the figure: 1. Motor, 2. Belt, 3. Lower sliding plate, 4. Concave screen, 5. Housing, 6. Feeding hopper, 7. Feeding amount regulating piece;
8.脱壳滚筒、81.滚筒转轴、82.脱壳打板、83.隔板、84.连接盘、85.固定轴套、86.橡胶片;8. Shelling drum, 81. Roller shaft, 82. Shelling and beating plate, 83. Partition plate, 84. Connecting plate, 85. Fixed shaft sleeve, 86. Rubber sheet;
9.风机、91.风机转轴、92.扇叶、93.出风口、94.吸风口、95.花生果仁、96.花生碎壳、97.调节螺栓、98.蜗壳;9. Fan, 91. Fan shaft, 92. Fan blade, 93. Air outlet, 94. Air suction port, 95. Peanut kernel, 96. Peanut shell, 97. Adjusting bolt, 98. Volute;
10.皮带轮、11.出仁口、12.机架。10. belt pulley, 11. benevolence outlet, 12. frame.
具体实施方式detailed description
下面结合附图和实施例对本发明进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1:如图1所示,本发明一种小型育种用花生脱壳机,包括机架12、进料机构、脱壳机构、出料机构及清选机构,所述脱壳机构包括机壳5、三格喂料斗6、同轴并列设置的三个回转半径不同的脱壳滚筒8、三个栅隙不同的凹板筛4、驱动电机1及传动机构,三个脱壳滚筒8间隔相等,相邻脱壳滚筒8间设置隔板83间隔,对应每个脱壳滚筒8下方设置相应的凹板筛4;所述出料机构置于机架12上凹板筛4的下方,驱动电机1通过传动机构连接脱壳滚筒8转轴,清选机构的吸风口设置在出料机构末端。Embodiment 1: as shown in Figure 1, a kind of small-sized breeding peanut shelling machine of the present invention comprises frame 12, feeding mechanism, shelling mechanism, discharging mechanism and cleaning mechanism, and described shelling mechanism comprises machine Shell 5, three-compartment feeding hopper 6, three shelling drums 8 with different gyration radii arranged side by side on the same axis, three concave screens with different grid gaps 4, driving motor 1 and transmission mechanism, the three shelling drums 8 are spaced apart Equal, partition plate 83 intervals are set between adjacent shelling cylinders 8, and corresponding concave plate sieves 4 are arranged below each shelling cylinder 8; the discharge mechanism is placed under the concave plate sieves 4 on the frame 12, and the driving The motor 1 is connected to the rotating shaft of the shelling drum 8 through a transmission mechanism, and the air suction port of the cleaning mechanism is arranged at the end of the discharge mechanism.
如图2、图3所示,所述每个脱壳滚筒8是在转轴上安装两个连接盘84,沿两个连接盘84圆周上均匀设置多个脱壳打板82构成,所述脱壳打板82由扁平板和连接在其上的两个连接臂构成;所述滚筒连接盘84上沿其径向均匀设置多列孔,脱壳打板82通过连接臂调节安装于多列孔上,实现脱壳滚筒8的回转半径调节,进而调节脱壳间隙。As shown in Figure 2 and Figure 3, each of the shelling cylinders 8 is to install two connection plates 84 on the rotating shaft, and a plurality of shelling plates 82 are evenly arranged on the circumference of the two connection plates 84 to form. The shell beating plate 82 is composed of a flat plate and two connecting arms connected thereto; multiple rows of holes are evenly arranged on the drum connecting plate 84 along its radial direction, and the shelling and beating plate 82 is adjusted and installed in the multiple rows of holes through the connecting arms Above, the radius of gyration of the shelling drum 8 can be adjusted, and then the shelling gap can be adjusted.
所述脱壳滚筒8上的脱壳打板82端部表面上设置有摩擦片86。所述摩擦片86可以拆卸,由平头螺栓固定于打板端部。所述摩擦片86与脱壳打板82端部表面的夹角α范围为20°。根据需要调换不同角度的摩擦片86,避免因打板上表面过于光滑而达不到摩擦效果。本例所述摩擦片86为橡胶片,以避免由于打板造成的刚性冲击使种仁损伤。通过增加打板厚度可以增大与荚果接触面积,降低打板对种仁的剪切力。A friction plate 86 is arranged on the end surface of the shelling plate 82 on the shelling drum 8 . Described friction sheet 86 can be disassembled, and is fixed on the end of playing plate by grub bolt. The angle α between the friction plate 86 and the end surface of the shelling plate 82 is in the range of 20°. Change the friction plates 86 of different angles as required, avoiding that the friction effect cannot be reached because the upper surface of the playing plate is too smooth. The friction plate 86 described in this example is a rubber sheet, so as to avoid the damage of the seed kernel due to the rigid impact caused by beating the plate. By increasing the thickness of the beating board, the contact area with the pod can be increased, and the shearing force of the beating board on the seed kernel can be reduced.
所述脱壳滚筒8下方机架12上设有半圆形滑道,并连接在脱壳滚筒8之间的隔板83上,不同栅隙的栅条凹板筛4相应各脱壳滚筒8沿所述滑道插入安装。根据花生荚果不同的尺寸大小,每个脱壳滚筒8分别对应大、中、小不同栅隙的凹板筛4,凹板筛4栅条间隙为10mm,将分级后的花生荚果分别放入对应脱壳滚筒中进行脱壳作业。The frame 12 below the shelling cylinder 8 is provided with a semicircular slideway, and is connected on the partition plate 83 between the shelling cylinders 8, and the grid concave plate sieves 4 of different grid gaps correspond to each shelling cylinder 8 Insert and install along the slideway. According to the different sizes of peanut pods, each shelling drum 8 corresponds to the concave screen 4 with different grid gaps of large, medium and small respectively. The shelling operation is carried out in the shelling drum.
所述出料机构为下溜板3,下溜板3倾斜设置于机架12上凹板筛4的下方,清选装置的风机9设置于机架12上,其出风口对应下溜板3的出料端。通过三个凹板筛4的脱出物下落至下溜板3滑下,花生碎壳在下滑过程中被风机9吸风口吸出,进行清选,使果仁和果壳分离清洁干净。The discharge mechanism is the lower slide 3, which is obliquely arranged below the concave screen 4 on the frame 12, and the fan 9 of the cleaning device is arranged on the frame 12, and its air outlet corresponds to the lower slide 3 the discharge end. The prolapsed matter passing through the three concave plate sieves 4 falls to the lower sliding plate 3 to slide down, and the crushed peanut shells are sucked out by the suction port of the fan 9 during the sliding process, and are cleaned to separate and clean the nuts and shells.
所述清选装置采用单进风口的离心式风机,由4个叶片构成叶轮并对称安装于风机轴上,叶片形状为矩形切角,风机吸风口对应下溜板3出口且与下溜板3之间的距离可调,距离的调节是通过风机吸风口壳体上下调节,为现有结构。The cleaning device adopts a centrifugal fan with a single air inlet. The impeller is composed of 4 blades and is symmetrically installed on the fan shaft. The shape of the blades is a rectangular cut corner. The distance between them is adjustable, and the adjustment of the distance is adjusted up and down through the fan suction port housing, which is an existing structure.
所述传动机构为皮带传动,在驱动电机1输出轴上、风机9轴两侧及滚筒转轴81上分别设置皮带轮,电机1和风机9轴一侧的皮带轮10间、风机9轴另一侧和滚筒转轴81上的皮带轮间分别设置皮带2。The transmission mechanism is a belt drive, and belt pulleys are respectively set on the output shaft of the driving motor 1, both sides of the fan 9 shaft and the drum rotating shaft 81, between the motor 1 and the belt pulley 10 on one side of the fan 9 shaft, the other side of the fan 9 shaft and Belts 2 are respectively arranged between the belt pulleys on the drum rotating shaft 81 .
所述进料机构包括喂料斗6及其上的调节片7,喂料斗6对应脱壳滚筒8并列设置三个,分别置于脱壳滚筒8上方,和脱壳滚筒8壳体连接,插板式调节片7设置于喂料斗6的出料口处,调节喂入量。The feeding mechanism includes a feeding hopper 6 and an adjusting piece 7 on it. Three feeding hoppers 6 are arranged side by side corresponding to the shelling drum 8, respectively placed above the shelling drum 8, connected with the shell of the shelling drum 8, and are of the inserting plate type. The adjusting sheet 7 is arranged at the discharge port of the feeding hopper 6 to adjust the feeding amount.
本发明的工作过程:Working process of the present invention:
将分级后不同大小的花生荚果放入相应喂料斗1中,电机1提供传动动力,通过皮带2带动皮带轮10转动,皮带轮10连接离心式风机9,负责清选作业,脱壳滚筒5由机壳8包裹。通过风机9另一侧皮带轮带动脱壳滚筒5的转轴51转动,花生荚果通过喂料斗6进入脱壳滚筒5内,花生荚果在旋转,且在脱壳滚筒5的脱壳打板52反复碰撞打击以及脱壳打板52与凹板筛4共同产生的摩擦揉搓作用下,果壳不断破碎,花生果壳和果仁在脱壳打板52旋转打击下穿过三个孔隙不同的凹板筛4进行筛选,果壳和果仁顺着下溜板3落入风机9吸风口下方,根据花生果仁和花生果壳的漂浮速度的差异,质量轻的果壳受到风机吸力作用,被风机吸入,进而排出机体外,而果仁则由出仁口排出。Put the graded peanut pods of different sizes into the corresponding feeding hopper 1, the motor 1 provides the transmission power, and the belt pulley 10 is driven to rotate through the belt 2. The pulley 10 is connected to the centrifugal fan 9 and is responsible for the cleaning operation. The shelling drum 5 is controlled by the casing. 8 packages. The rotating shaft 51 of the shelling drum 5 is driven by the pulley on the other side of the fan 9 to rotate, and the peanut pods enter the shelling drum 5 through the feeding hopper 6, and the peanut pods are rotating, and repeatedly collide with the shelling plate 52 of the shelling drum 5 And under the friction and rubbing effect produced by the shelling and beating plate 52 and the concave plate sieve 4, the shells are continuously broken, and the peanut shells and nuts pass through the three different concave plate sieves 4 with different pores under the rotary impact of the shelling and beating plate 52. Screening is carried out, and the shells and nuts fall below the suction port of the blower fan 9 along the lower slide plate 3. According to the difference in floating speed between the peanut kernels and the peanut shells, the light shells are sucked by the blower fan under the action of the suction force of the blower fan, and then Excreted from the body, while the nuts are discharged from the kernel outlet.
实施例2:本例与实施例1不同的是:本例所述摩擦片与脱壳打板端部表面的夹角α为15°。所述凹板筛为栅条凹板筛,其栅条间隙为8。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the included angle α between the friction plate described in this embodiment and the end surface of the shelling plate is 15°. The concave screen is a grating concave screen, and the gap between the gratings is 8.
实施例3:本例与实施例1不同的是:本例所述摩擦片与脱壳打板端部表面的夹角α为30°。所述凹板筛为栅条凹板筛,其栅条间隙为15mm。Embodiment 3: The difference between this embodiment and Embodiment 1 is that the included angle α between the friction plate described in this embodiment and the end surface of the shelling plate is 30°. The concave screen is a grating concave screen, and the gap between the gratings is 15mm.
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Cited By (2)
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CN105768122A (en) * | 2016-03-23 | 2016-07-20 | 沈阳农业大学 | Small-sized peanut shelling machine used for breeding |
CN106723123A (en) * | 2016-12-30 | 2017-05-31 | 广西壮族自治区农业科学院经济作物研究所 | A kind of earthnut sheller |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105768122A (en) * | 2016-03-23 | 2016-07-20 | 沈阳农业大学 | Small-sized peanut shelling machine used for breeding |
CN106723123A (en) * | 2016-12-30 | 2017-05-31 | 广西壮族自治区农业科学院经济作物研究所 | A kind of earthnut sheller |
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