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CN205508539U - Metal foil formula current detection resistor - Google Patents

Metal foil formula current detection resistor Download PDF

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Publication number
CN205508539U
CN205508539U CN201620238588.9U CN201620238588U CN205508539U CN 205508539 U CN205508539 U CN 205508539U CN 201620238588 U CN201620238588 U CN 201620238588U CN 205508539 U CN205508539 U CN 205508539U
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CN
China
Prior art keywords
electrode
insulated substrate
resistance
nickel coating
copper plate
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CN201620238588.9U
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Chinese (zh)
Inventor
张军会
王腾毅
吴术爱
廖冬梅
陈玲
金号春
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UNIROYAL ELECTRONICS INDUSTRY Co Ltd
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UNIROYAL ELECTRONICS INDUSTRY Co Ltd
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Priority to CN201620238588.9U priority Critical patent/CN205508539U/en
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Abstract

The utility model discloses a metal foil formula current detection resistor has the front electrode through symmetry printing on the both sides of following the extension of X axle direction on insulation substrate is positive to the symmetry printing has the back electrode on the insulation substrate back and along the both sides that X axle direction is extended on, back electrode and front electrode one -to -one and symmetrical arrangement, and the electrode that enables insulation substrate both ends side is full, guarantees the resistance integrality, promotes the power of chip resistor ware, the R portion of this external resistance realizes the resistance by alloy foil, can guarantee the stability of resistance value to can realize superior resistor temperature coefficient index, setting up the R portion of resistance on the insulation substrate back in addition, greatly improving heat dissipation path and radiating condition, the further promotion of chip resistor ware power is guaranteed on can be rapidly distributing the PCB board with the heat of resistance to resistance, consequently but this metal foil formula current detection resistor wide application is in power supply's preparation.

Description

Metal forming chip current sensing resistor
Technical field
This utility model relates to resistor technologies field, a kind of tinsel of concrete offer Formula current sensing resistor.
Background technology
Along with progress, the development in epoch and the people of science and technology are small-sized to electronic product Changing the continuous lifting required, the thick film Chip-R of dependable performance and process stabilizing also should The property requirements of electronic product presents diversified development trend, it is well known that each Kind electronic product, in order to ensure stabilizing it work, all can make a power supply, Guarantee its normal and stable work, and the steady operation of every kind of power supply is the most too busy to get away A kind of low resistance resistance being connected on feedback circuit play current detecting effect, this electricity Resistance is exactly the current sense resistor that people often say, along with adding of miniaturization of electronic products Play, the current sense resistor of high power low resistance is increasingly pursued by market.Existing Common low resistance Chip-R is had to generally include insulated substrate, back electrode, secondary or three Secondary front electrode, resistive layer, the first protective layer, the second protective layer, character code, side Electrode, nickel coating and tin coating, why power is the highest for this product, mainly because of For there is also following shortcoming in product design and manufacturing process:
First, resistive layer is near the core of insulated substrate, distance side electrode Farther out, the heat of resistance tends to collect in the centre of resistive layer, the heat of resistance from Middle during two end electrodes and side electrode distribute, there is heat dissipation path Long and make the bad problem of heat radiation.
Second, no matter common low resistance resistance, when carrying out radium-shine resistance correction, be Use hilted broadsword cutting or use cutter cutting, its radium-shine resistance trimming damage to resistive layer The biggest, and make the resistance to power capability of resistance reduce.
3rd, common low resistance resistance all uses the length reducing resistive layer, lengthens The mode of two end electrodes length makes, and so, makes because two end electrodes length strengthens Become the internal resistance increasing of two end electrodes (silver-colored), and make the temperature coefficient of resistance excessive.
Summary of the invention
In order to overcome drawbacks described above, this utility model provides a kind of metal forming chip electricity Stream detection resistor, the resistance accuracy of this current sensing resistor is high, resistance integrity, Good stability.
This utility model be the technical scheme is that one to solve its technical problem Plant metal forming chip current sensing resistor, including the insulated substrate of a square bulk, Described insulated substrate has front and back, placed in the middle on wherein said insulated substrate front It is printed with product identification, two extended on described insulated substrate front and along X-direction On side, also symmetry is printed with front electrode;On the described insulated substrate back side and also along X On the both sides that direction of principal axis extends, symmetry is printed with backplate, and is positioned at described insulation base Backplate in back is also electric with the front being positioned on described insulated substrate front Pole one_to_one corresponding and being arranged symmetrically with;Alloy foil sheet is covered two by a bonding film location In individual described backplate, and prolong on described alloy foil sheet outer surface and along X-direction On the both sides stretched, also symmetrical rack plating has plated electrode, on described alloy foil sheet outer surface and be situated between Position between two described plated electrodes is also printed with insulating protective layer;
Also on described insulated substrate and along two side elevations of X-direction extension Each sputtering the most respectively has side electrode, described side electrode just, back of the body both sides take the most respectively It is connected on the described front electrode and backplate edge being arranged symmetrically;Additionally in institute State the most each plating respectively on the outer surface of side electrode and plated electrode and be provided with copper plate, and position Copper plate on the described side electrode and plated electrode outer surface of homonymy is the most smoothed Cross linking;Additionally the most each on the outer surface of described copper plate and front electrode plate respectively It is provided with a nickel coating, and is positioned on described copper plate and the front electrode outer surface of homonymy Nickel coating seamlessly transit linking, be also electroplate with on each described nickel coating outer surface One layer of tin coating that can cover all described nickel coating.
As further improvement of the utility model, the positive side of each described copper plate is also It is placed on described front electrode corresponding thereto;
Each described nickel coating can cover all described copper facing corresponding thereto Layer and front electrode, and the positive side of each described nickel coating is also placed in described insulation On substrate, the dorsal part of each described nickel coating is also placed in described insulating protective layer On;
The dorsal part of each described tin coating is also placed on described insulating protective layer.
As further improvement of the utility model, described insulating protective layer is photosensitive The type paste resin bed of material.
The beneficial effects of the utility model are: with thick film common power of the prior art Low resistance patch resistor is compared, the metal forming chip electric current made by this utility model Detection resistor has the advantage that 1. by insulated substrate front and along X On the both sides that direction of principal axis extends, symmetry is printed with front electrode, and at the insulated substrate back side Above and also along the both sides that X-direction extends symmetry is printed with backplate, and is positioned at Backplate on the insulated substrate back side also with the front being positioned on insulated substrate front Electrode one_to_one corresponding and being arranged symmetrically with, such being designed to makes insulated substrate both end sides The electrode at place is full, it is ensured that the integrity of resistance, is conducive to promoting patch resistor Power;2. the R portion of resistance is not to be completed by cream product, but is realized resistance by alloy foil sheet Value, it can be ensured that the stability of resistance value, and superior resistor temperature system can be realized Number (TCR) index, significantly improves and improves the index temperature coefficient of resistance;③ Use radium-shine mode that resistance is carried out resistance correction, it can be ensured that the precision of resistance value; 4. the R portion of resistance is arranged on the back side of insulated substrate, it is possible to significantly improve scattered Hot path and radiating condition, the heat of resistance can be dispersed into PCB rapidly by resistance On plate, so that it is guaranteed that the further lifting of patch resistor power;5. white exhausted Print product mark in edge substrate front side, it is easy to identification.Therefore, this utility model institute The metal forming chip current sensing resistor made can be widely used in power supply Making in.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model insulated substrate after step a processes Figure;
Fig. 2 is the structure at this utility model insulated substrate back side after step b processes Schematic diagram;
Fig. 3 is the structure in this utility model insulated substrate front after step c processes Schematic diagram;
Fig. 4 is the structure at this utility model insulated substrate back side after step d processes Schematic diagram;
Fig. 5 is the structure at this utility model insulated substrate back side after step e processes Schematic diagram;
Fig. 6 is this utility model insulated substrate back side after step f aluminum coated steel Structural representation;
Fig. 7 is this utility model insulated substrate back side after step f exposure-processed Structural representation;
Fig. 8 is the structure at this utility model insulated substrate back side after step g processes Schematic diagram;
Fig. 9 is this utility model insulated substrate back side after step h aluminum coated steel Structural representation;
Figure 10 is this utility model insulated substrate after step h exposure imaging processes The structural representation at the back side;
Figure 11 is the knot at this utility model insulated substrate back side after step j processes Structure schematic diagram;
Figure 12 is the knot in this utility model insulated substrate front after step k processes Structure schematic diagram;
Figure 13 is that this utility model obtains described strip semi-finished product after step l processes Structural representation;
Figure 14 is that this utility model obtains described block semi-finished product after step m processes Structural representation;
Figure 15 is that this utility model obtains described metal forming chip after step o processes The structural representation of current sensing resistor;
Figure 16 is cuing open of metal forming chip current sensing resistor described in the utility model Face structural representation.
In conjunction with accompanying drawing, make the following instructions:
1 insulated substrate 2 backplate
3 front electrode 4 bonding films
5 alloy foil sheet 6 light-sensitive surfaces
7 plated electrode 8 insulating protective layers
9 side electrode 10 product identifications
11 folding bar line 12 folding grain lines
13 copper plate 14 nickel coatings
15 tin coatings
Detailed description of the invention
Referring to figure, preferred embodiment of the present utility model is described in detail.
Embodiment 1: refering to shown in accompanying drawing 15 and 16, a kind of metal forming chip electric current Detection resistor, including the insulated substrate 1 of a square bulk, described insulated substrate 1 There is front and back, wherein said insulated substrate 1 front is printed with product between two parties Mark 10, marking materials is resin slurry, on described insulated substrate 1 front and along X Also by silk screen printing symmetry printing on the both sides that direction of principal axis (i.e. width) extends Having front electrode 3, the electrode material of front electrode is resin slurry;Described insulation base Printed by silk screen printing symmetry on plate 1 back side and also along the both sides that X-direction extends Being brushed with backplate 2, the electrode material of backplate is resin slurry, and is positioned at institute State the backplate 2 on the insulated substrate back side also be positioned at described insulated substrate 1 front On front electrode 3 one_to_one corresponding and be arranged symmetrically with;Alloy foil sheet 5 is by a bonding Film 4 location covers in two described backplates 2, and described alloy foil sheet 5 Go back symmetrical rack plating on outer surface and along the both sides that X-direction extends and have plated electrode 7, Position on described alloy foil sheet 5 outer surface and between two described plated electrodes 7 Place is printed with insulating protective layer 8 also by silk screen printing;
Also on described insulated substrate 1 and along two side elevations of X-direction extension Each sputtering the most respectively has side electrode 9, described side electrode 9 just, back of the body both sides also divide It is not overlapped on the described front electrode and backplate edge being arranged symmetrically;Additionally On the outer surface of described side electrode 9 and plated electrode 7, the most each plating respectively is provided with copper facing Layer 13, and be positioned on described side electrode 9 and plated electrode 7 outer surface of homonymy Copper plate 13 also seamlessly transits linking;Additionally at described copper plate 13 and front electrode On the outer surface of 3, the most each plating respectively is provided with a nickel coating 14, and is positioned at the described of homonymy Nickel coating 14 on copper plate 13 and front electrode 3 outer surface seamlessly transits linking, Also on each described nickel coating 14 outer surface, it is electroplate with one layer can cover all The tin coating 15 of described nickel coating.
In the present embodiment, it is preferred that the positive side of each described copper plate 13 is also It is placed on described front electrode 3 corresponding thereto;Each described nickel coating 14 energy Enough cover all described copper plate 13 corresponding thereto and front electrode 3, and The positive side of each described nickel coating 14 is also placed on described insulated substrate 1, often The dorsal part of nickel coating 14 described in one is also placed on described insulating protective layer 8;Often The dorsal part of tin coating 15 described in one is also placed on described insulating protective layer 8.
Preferably, described insulating protective layer 8 is the photosensitive type paste resin bed of material.
In this utility model, additionally provide a kind of metal forming chip current sense resistor The preferred fabrication technique of device, is carried out as follows:
A, refering to shown in accompanying drawing 1, cut out a bulk of insulated substrate 1 by design, Described insulated substrate 1 has front and back, in the front of described insulated substrate 1 and On the back side, cut out some by radium-shine cutting mode the most respectively and prolong along X-direction The folding bar line 11 stretched and the folding grain line 12 extended along Y direction, described folding bar line 11 intersect vertical with described folding grain line 12, make the front of described insulated substrate 1 Be respectively respectively formed with multiple square grid on the back side;
B, refering to shown in accompanying drawing 2, on described insulated substrate 1 back side and correspond to The position of each described folding bar line 11 is printed with one layer the most respectively and prolongs along X-direction The first electrode material layer stretched, forms backplate 2 after being dried and sintering, and Each described backplate 2 along X-direction centrage also respectively relative with it respectively The described folding bar line answered coincides;
C, refering to shown in accompanying drawing 3, multiple square in described insulated substrate 1 front The center position of grid is printed with character code material the most respectively, is entered by described character code material Row is dried and forms product identification 10 after sintering;
D, described insulation base refering to shown in accompanying drawing 4, after processing through step a~c Cover one layer on plate 1 back side and can cover all the viscous of the described insulated substrate back side Close film 4;
E, refering to shown in accompanying drawing 5, the alloy foil sheet 5 with certain resistivity is pasted It is located on the outer surface of described bonding film 4, and carries out pressurization baking, to reach firm In conjunction with;
F, refering to shown in accompanying drawing 6, described alloy foil sheet 5 outer surface covers one Layer light-sensitive surface 6, and require on described light-sensitive surface, set out multiple and institute according to design State the strip exposure area that backplate 2 is corresponding;
First with photoetching technique to the multiple strip exposure regions on described light-sensitive surface 6 Territory is exposed processing, so that the light-sensitive surface being positioned in the plurality of strip exposure area is solid Change, as shown in Figure 7;Recycling photoetching technique is to the remainder on described light-sensitive surface 6 Region carries out development treatment, is positioned at the sense in described light-sensitive surface 6 remaining region to remove Light film;Whole processing procedure uses gold-tinted processing procedure, and circuit is accurate, and resistance accuracy is high;
G, refering to shown in accompanying drawing 8, use rack plating technology to expose at above-mentioned multiple strips Plate plated electrode 7 on alloy foil sheet 5 in region, use the most again and go membrane technology to incite somebody to action Light-sensitive surface in the plurality of strip exposure area is removed;Use rack plating mode in Alloy Foil Plated electrode is plated, it can be ensured that the stability of resistance on sheet;
Again cover on h, described alloy foil sheet 5 surface after processing through step a~g Cover one layer of light-sensitive surface, as shown in Figure 9, and require at described light-sensitive surface according to design Corresponding each square grid subregion sets an I shape exposure area;
First with photoetching technique to the multiple I shape exposure regions on described light-sensitive surface Territory is exposed processing, so that the light-sensitive surface being positioned in this I shape exposure area is solid Change;Remaining region on described light-sensitive surface is carried out at development by recycling photoetching technique Reason, is positioned at the light-sensitive surface in described light-sensitive surface remaining region to remove;The most also utilize The plurality of I shape exposure area is etched processing, will be located in this by etching technique The alloy foil sheet of multiple I shape exposure areas all makes resistance, as shown in Figure 10; Whole processing procedure uses gold-tinted processing procedure, and circuit is accurate, and resistance accuracy is high;
I, utilize radium-shine technology that the above-mentioned multiple resistance made that are etched are carried out resistance Revise, to realize the precision of resistance;
J, refering to shown in accompanying drawing 11, (be ability at the middle part of each described resistance The R portion of field technique personnel institute conventional cognitive) print one layer of insulating protective layer 8, go forward side by side Row is dried;
K, refering to shown in accompanying drawing 12, on described insulated substrate 1 front and correspond to The position of each described folding bar line 11 is printed with one layer the most respectively and prolongs along X-direction The second electrode material layer stretched, and described second electrode material layer is dried and burns Forming front electrode 3 after knot, each described front electrode 3 is along the center of X-direction The also each described folding bar line corresponding with it respectively of line coincides, and is positioned at described insulation Multiple described front electrode 3 on substrate 1 front also be positioned at described insulated substrate 1 Multiple described backplate 2 one_to_one corresponding on the back side and being arranged symmetrically with;
L, refering to shown in accompanying drawing 13, the folding bar line 11 along described insulated substrate will be through Cross the insulated substrate after step a~k process and be converted into multiple strip semi-finished product successively;So The side that each described strip semi-finished product are formed by rear recycling vacuum sputtering machines through folding bar Face sputters, and forms side electrode 9, and the most described side electrode 9 also overlaps On the described front electrode being arranged symmetrically and backplate;
M, refering to shown in accompanying drawing 14, the folding grain line along described strip semi-finished product will pass through Strip semi-finished product after step a~l process are converted into multiple block semi-finished product successively;So Rear recycling barrel plating mode is by the plated electrode 7 of each described block semi-finished product and side All plate layer of metal copper on electrode 9, form copper plate 13;And the most described plating Layers of copper 13 is also taken and is put on described front electrode 3;
N, employing barrel plating mode are on described copper plate 13 and front electrode 3 surface On also plate layer of metal nickel, form one layer of nickel coating 14, and described nickel coating 14 Described copper plate 13 and front electrode 3 can also be covered all;
O, employing barrel plating mode are also electroplate with one layer of gold on described nickel coating 14 surface Belong to stannum, form one layer of tin coating 15, and described tin coating can also cover all Described nickel coating;Now described metal forming chip current sensing resistor has made Become, the perspective view of described metal forming chip current sensing resistor and section Structural representation is the most as shown in figs 15 and 16.
In the processing technology of above-mentioned metal forming chip current sensing resistor, preferably , above-mentioned steps b is printed the mode of printing of the first electrode material layer, above-mentioned steps C prints in the mode of printing of character code material, above-mentioned steps j and print insulating protective layer Mode of printing and above-mentioned steps k in print the printing side of the second electrode material layer Formula all uses silk screen printing;
Preferably, the first electrode material layer described in above-mentioned steps b is resin slurry Layer;Character code material described in above-mentioned steps c is resin slurry;Above-mentioned steps j Described in insulating protective layer be the photosensitive type paste resin bed of material;Described in above-mentioned steps k The second electrode material layer be the paste resin bed of material.
In sum, the metal forming chip current sense resistor made by this utility model Device has the advantage that 1. by insulated substrate front and along X-direction extension Both sides on symmetry be printed with front electrode, and on the insulated substrate back side and also along X On the both sides that direction of principal axis extends, symmetry is printed with backplate, and is positioned at the insulated substrate back of the body Backplate on face also with the front electrode being positioned on insulated substrate front one a pair Should and be arranged symmetrically with, such being designed to makes the electrode at insulated substrate both end sides satisfy Full, it is ensured that the integrity of resistance, be conducive to promoting the power of patch resistor;2. electricity The R portion of resistance is not to be completed by cream product, but is realized resistance by alloy foil sheet, it is possible to really Protect the stability of resistance value, and superior resistor temperature coefficient (TCR) can be realized refer to Mark, significantly improves and improves the index temperature coefficient of resistance;3. radium-shine side is used Formula carries out resistance correction to resistance, it can be ensured that the precision of resistance value;4. by resistance R portion is arranged on the back side of insulated substrate, it is possible to significantly improves heat dissipation path and dissipates Heat condition, the heat of resistance can be dispersed on pcb board rapidly by resistance, thus really Protect the further lifting of patch resistor power;5. on the insulated substrate front of white Print product identifies, it is easy to identification.Therefore, the metal forming made by this utility model Chip current sensing resistor can be widely used in the making of power supply.
The above is only preferred implementation of the present utility model, but is not used to limit This utility model processed, it is noted that those skilled in the art are come Say, on the premise of without departing from this utility model know-why, it is also possible to make some Improving and modification, these improve and modification also should be regarded as at protection model of the present utility model In enclosing.

Claims (3)

1. a metal forming chip current sensing resistor, it is characterised in that: include The insulated substrate (1) of one square bulk, described insulated substrate (1) have front and The back side, wherein said insulated substrate (1) front is printed with product identification (10) between two parties, Symmetry is gone back on described insulated substrate (1) front and along the both sides that X-direction extends It is printed with front electrode (3);On described insulated substrate (1) back side and also along X-axis On the both sides that direction extends, symmetry is printed with backplate (2), and is positioned at described insulation Backplate (2) on substrate back also be positioned at described insulated substrate (1) front On front electrode (3) one_to_one corresponding and be arranged symmetrically with;Alloy foil sheet (5) passes through One bonding film (4) location covers on two described backplates (2) and described On alloy foil sheet (5) outer surface and along the both sides that X-direction extends, also symmetry is hung It is coated with plated electrode (7), on described alloy foil sheet (5) outer surface and between two institutes State the position between plated electrode (7) and be also printed with insulating protective layer (8);
Also upper at described insulated substrate (1) and extend along X-direction two are edge-on On face, each sputtering the most respectively has side electrode (9), described side electrode (9) just, Back of the body both sides are overlapped on the described front electrode and backplate being arranged symmetrically the most respectively On edge;Additionally on the outer surface of described side electrode (9) and plated electrode (7) Also each plating respectively is provided with copper plate (13), and is positioned at the described side electrode (9) of homonymy Linking is also seamlessly transitted with the copper plate (13) on plated electrode (7) outer surface;Separately The most each difference on the outer surface of external described copper plate (13) and front electrode (3) Plating is provided with a nickel coating (14), and is positioned at the described copper plate (13) and just of homonymy Nickel coating (14) on face electrode (3) outer surface seamlessly transits linking, also often It is electroplate with one layer on nickel coating described in (14) outer surface and can cover all described The tin coating (15) of nickel coating.
Metal forming chip current sensing resistor the most according to claim 1, It is characterized in that: the positive side of each described copper plate (13) is also placed in corresponding thereto On the described front electrode (3) answered;
It is described that each described nickel coating (14) can cover all corresponding thereto Copper plate (13) and front electrode (3), and each described nickel coating (14) is just Side is also placed on described insulated substrate (1), each described nickel coating (14) Dorsal part be also placed on described insulating protective layer (8);
The dorsal part of each described tin coating (15) is also placed in described insulating protective layer (8) On.
Metal forming chip current sensing resistor the most according to claim 1, It is characterized in that: described insulating protective layer (8) is the photosensitive type paste resin bed of material.
CN201620238588.9U 2016-03-25 2016-03-25 Metal foil formula current detection resistor Active CN205508539U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620238588.9U CN205508539U (en) 2016-03-25 2016-03-25 Metal foil formula current detection resistor

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Application Number Priority Date Filing Date Title
CN201620238588.9U CN205508539U (en) 2016-03-25 2016-03-25 Metal foil formula current detection resistor

Publications (1)

Publication Number Publication Date
CN205508539U true CN205508539U (en) 2016-08-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107230537A (en) * 2016-03-25 2017-10-03 昆山厚声电子工业有限公司 Metal foil chip current sensing resistor and its manufacture craft

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107230537A (en) * 2016-03-25 2017-10-03 昆山厚声电子工业有限公司 Metal foil chip current sensing resistor and its manufacture craft

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