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CN205478675U - Hydraulic system dynamic pressure balances pressure compensation device under water - Google Patents

Hydraulic system dynamic pressure balances pressure compensation device under water Download PDF

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Publication number
CN205478675U
CN205478675U CN201620156925.XU CN201620156925U CN205478675U CN 205478675 U CN205478675 U CN 205478675U CN 201620156925 U CN201620156925 U CN 201620156925U CN 205478675 U CN205478675 U CN 205478675U
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piston
hydraulic system
pressure
compensation device
shell
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张翠红
周钊强
王官洪
曹学鹏
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Changan University
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Changan University
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Abstract

The utility model discloses a hydraulic system dynamic pressure balances pressure compensation device under water, including epicoele shell and the cavity of resorption shell that is connected, the water entry has been seted up at epicoele shell top, be provided with constant force spring in the cavity of resorption shell, be provided with the piston with the contact of epicoele shell inner wall in the epicoele shell, the piston is connected with constant force spring, the piston can be in the epicoele shell up -and -down motion, the fluid entry has been seted up to cavity of resorption shell lower part, and place in the oil tank, the oil tank is connected with the constant delivery pump, the constant delivery pump passes through controlling element control, through piston response seawater pressure and with pressure transmission to hydraulic system, pressor effect in advance through constant force spring, make the system pressure a little more than seawater pressure, when outside marine environment pressure changes, the piston removes along the axis, give the system with pressure transmission, because the permanent tensile characteristic of constant force spring, system internal -external differential pressure remains the invariant throughout, prevent extra large water invading hydraulic system.

Description

水下液压系统动压平衡压力补偿装置Dynamic pressure balance pressure compensation device of underwater hydraulic system

【技术领域】【Technical field】

本实用新型属于流体压力执行机构领域,具体涉及一种水下液压系统动压平衡压力补偿装置。The utility model belongs to the field of fluid pressure actuators, in particular to a dynamic pressure balance pressure compensation device for an underwater hydraulic system.

【背景技术】【Background technique】

我国已进入大规模、多方位开发利用海洋资源的时期,而深水设备的研制是实现海洋勘探开发的必经之路。对于这些水下设备的液压控制系统,在海水压力变化大、强腐蚀以及温度变化大这种环境中,液压系统的性能会受到影响,因此解决变水深下液压系统的压力补偿问题成为水下液压系统需解决的关键问题之一。my country has entered a period of large-scale and multi-directional development and utilization of marine resources, and the development of deep-water equipment is the only way to realize marine exploration and development. For the hydraulic control system of these underwater equipment, the performance of the hydraulic system will be affected in the environment of large seawater pressure changes, strong corrosion and large temperature changes. One of the key problems that the system needs to solve.

早期,液压设备通常被放置在密闭的压力容器中,通过刚性容器本身的特性抵抗深海压力,但这种方法不仅增加了容器的体积,还使容器变的比较笨重,元件的安装与维护也非常困难。现在常用的压力补偿器主要由外壳、薄膜、补偿弹簧等几部分组成,通过薄膜的变形把海水的压力传递到液压系统中。但这些传统的压力补偿器仍存在许多缺陷:In the early days, hydraulic equipment was usually placed in a closed pressure vessel to resist deep-sea pressure through the characteristics of the rigid vessel itself, but this method not only increased the volume of the vessel, but also made the vessel relatively cumbersome, and the installation and maintenance of components were also very difficult. difficulty. The commonly used pressure compensator is mainly composed of shell, membrane, compensation spring and other parts, and the pressure of seawater is transmitted to the hydraulic system through the deformation of the membrane. But these traditional pressure compensators still have many drawbacks:

1)若系统的执行器是非对称执行器,那么由于执行器两腔的容积不同,在进行压力补偿时,会造成补偿器的弹簧变形量不同,使得补偿压力前后不一致,对系统的精度造成较大影响。即系统的补偿压力与海水压力的压差不恒定,补偿精度不高。1) If the actuator of the system is an asymmetric actuator, then due to the different volumes of the two chambers of the actuator, the spring deformation of the compensator will be different when the pressure compensation is performed, making the compensation pressure inconsistent before and after, which will greatly affect the accuracy of the system. big impact. That is, the pressure difference between the compensation pressure of the system and the seawater pressure is not constant, and the compensation accuracy is not high.

2)传统的压力补偿器存在漏油问题。若设备只是在水下短期工作,可在下水之前对补偿器进行补油。若设备需在水下进行长期的工作,则无法在设备工作时进行补油。因此补偿器的密封问题至关重要。2) There is an oil leakage problem in the traditional pressure compensator. If the equipment only works underwater for a short time, the compensator can be filled with oil before launching. If the equipment needs to work underwater for a long time, it is impossible to replenish oil when the equipment is working. Therefore, the sealing problem of the compensator is very important.

【实用新型内容】【Content of utility model】

本实用新型的目的在于克服上述不足,提供一种水下液压系统动压平衡压力补偿装置,能够解决目前系统补偿压力与海水压力的压差不恒定以及补偿器漏油问题。The purpose of this utility model is to overcome the above disadvantages and provide a dynamic pressure balance pressure compensation device for an underwater hydraulic system, which can solve the problem of the current pressure difference between the compensation pressure of the system and the seawater pressure and the oil leakage of the compensator.

为了达到上述目的,本实用新型包括相连接的上腔外壳和下腔外壳,上腔外壳顶部开设有水入口,下腔外壳内设置有恒力弹簧,上腔外壳内设置有与上腔外壳内壁接触的活塞,活塞与恒力弹簧连接,活塞能够在上腔外壳内上下运动,下腔外壳下部开设有油液入口,并置于油箱内,油箱连接有定量泵,定量泵通过控制元件控制。In order to achieve the above purpose, the utility model includes an upper chamber shell and a lower chamber shell connected with each other. The top of the upper chamber shell is provided with a water inlet, the lower chamber shell is provided with a constant force spring, and the upper chamber shell is provided with an inner wall of the upper chamber shell. The contacting piston, the piston is connected with a constant force spring, the piston can move up and down in the housing of the upper chamber, the lower part of the housing of the lower chamber is provided with an oil inlet, and placed in the oil tank, the oil tank is connected with a quantitative pump, and the quantitative pump is controlled by a control element.

所述恒力弹簧为两个涡卷弹簧,两个涡卷弹簧的首端均与活塞连接。The constant force spring is two scroll springs, and the head ends of the two scroll springs are connected with the piston.

所述水入口上覆盖有滤网。The water inlet is covered with a filter screen.

所述滤网通过第二螺钉固定在上腔外壳上部。The filter screen is fixed on the upper part of the upper chamber shell by the second screw.

所述活塞的中心设置有一个凹孔,活塞的侧面上开设有凹槽,凹槽处均匀分布有八个与凹孔相连接的通孔。A concave hole is arranged in the center of the piston, and a groove is opened on the side of the piston, and eight through holes connected with the concave hole are evenly distributed in the groove.

所述活塞侧面的凹槽上设置有密封圈。A sealing ring is arranged on the groove on the side of the piston.

所述密封圈材料采用氟橡胶。The material of the sealing ring is fluorine rubber.

所述活塞底部设置有T型连接块,T型连接块与恒力弹簧相连接。A T-shaped connecting block is arranged at the bottom of the piston, and the T-shaped connecting block is connected with a constant force spring.

所述T型连接块通过第二螺栓与恒力弹簧相连接。The T-shaped connecting block is connected with the constant force spring through the second bolt.

所述上腔外壳和下腔外壳通过第一螺栓连接,且上腔外壳和下腔外壳接触面上设置垫片。The upper chamber shell and the lower chamber shell are connected by first bolts, and gaskets are arranged on the contact surfaces of the upper chamber shell and the lower chamber shell.

与现有技术相比,本实用新型应用于液压系统全部位于深海的液压系统压力补偿,来解除海水压力对液压系统的影响,通过活塞感应海水压力并且将压力传递到液压系统,通过恒力弹簧的预加压作用,使得系统压力略高于海水压力,当外部海洋环境压力发生变化时,活塞沿轴线移动,将压力传递给系统,由于恒力弹簧恒拉力的特性,系统内外压差始终保持恒定,防止海水浸入液压系统,系统补偿精度高。Compared with the prior art, the utility model is applied to the pressure compensation of the hydraulic system in which the hydraulic system is all located in the deep sea to relieve the influence of the seawater pressure on the hydraulic system, sense the seawater pressure through the piston and transmit the pressure to the hydraulic system, and pass the constant force spring The pre-pressurization function makes the system pressure slightly higher than the seawater pressure. When the pressure of the external ocean environment changes, the piston moves along the axis and transmits the pressure to the system. Due to the characteristics of constant force spring and constant tension, the pressure difference between the inside and outside of the system is always maintained. Constant, preventing seawater from intruding into the hydraulic system, the system has high compensation accuracy.

进一步的,本实用新型的恒力弹簧为两个涡卷弹簧,当金属片延伸(扭转)时,内应力抵抗负载力,这与普通的延伸弹簧完全一样,但是系数接近于恒定(零),即恒力弹簧在一定的工作范围内,弹簧拉力不随弹簧的变形量的变化而变化,其输出保持为恒力输出。Further, the constant force spring of the present invention is two scroll springs, when the metal sheet is extended (twisted), the internal stress resists the load force, which is exactly the same as the common extension spring, but the coefficient is close to constant (zero), That is, within a certain working range of the constant force spring, the spring tension does not change with the change of the deformation of the spring, and its output remains a constant force output.

进一步的,本实用新型设置有密封圈,使系统压力通过通孔作用于密封圈上,使密封圈牢牢贴紧外壳内壁,保持非常高的密封度,长时间使用后,密封圈外圈有微量磨损,但系统压力作用于密封圈内圈,给予其径向扩张力,密封圈向外扩张,仍能贴紧外壳内壁保持很好的密封,从而提高了系统的稳定性与寿命。Further, the utility model is provided with a sealing ring, so that the system pressure acts on the sealing ring through the through hole, so that the sealing ring is firmly attached to the inner wall of the shell, and maintains a very high degree of sealing. After a long time of use, the outer ring of the sealing ring has There is a small amount of wear, but the system pressure acts on the inner ring of the sealing ring, giving it a radial expansion force, and the sealing ring expands outward, and can still adhere to the inner wall of the shell to maintain a good seal, thereby improving the stability and life of the system.

进一步的,本实用新型的密封圈材料采用氟橡胶,氟橡胶与其他传统的橡胶相比,具有更宽的工作范围,优异的耐油、耐化学稳定性、高强度及长久的寿命。Further, the material of the sealing ring of the present invention is made of fluororubber, which has a wider working range, excellent oil resistance, chemical resistance, high strength and long service life compared with other traditional rubbers.

【附图说明】【Description of drawings】

图1为本实用新型初始状态的结构图;Fig. 1 is the structural diagram of the utility model initial state;

图2为本实用新型极限工作位置的结构图;Fig. 2 is the structural diagram of the limit working position of the utility model;

图3为本实用新型活塞的半剖视图;Fig. 3 is a half-sectional view of the utility model piston;

图4是为本实用新型的应用实例图。Fig. 4 is a diagram of an application example of the utility model.

【具体实施方式】【detailed description】

下面结合附图对本实用新型做进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

参见图1、图2、图3和图4,本实用新型包括相连接的上腔外壳1和下腔外壳6,上腔外壳1和下腔外壳6通过第一螺栓4连接,且上腔外壳1和下腔外壳6接触面上设置垫片5,上腔外壳1顶部开设有水入口,水入口上覆盖有滤网12,滤网12通过第二螺钉11固定在上腔外壳1上部,下腔外壳6内设置有恒力弹簧7,上腔外壳1内设置有与上腔外壳1内壁接触的活塞2,活塞2与恒力弹簧7连接,活塞2能够在上腔外壳1内上下运动,下腔外壳6下部开设有油液入口,并置于油箱13内,油箱连接有定量泵14,定量泵14通过控制元件控制,恒力弹簧7为两个涡卷弹簧,两个涡卷弹簧的首端均与活塞2连接。Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the utility model comprises a connected upper cavity shell 1 and a lower cavity shell 6, the upper cavity shell 1 and the lower cavity shell 6 are connected by the first bolt 4, and the upper cavity shell 1 and the lower cavity housing 6 are provided with a gasket 5 on the contact surface, the top of the upper cavity housing 1 is provided with a water inlet, and the water inlet is covered with a filter screen 12, and the filter screen 12 is fixed on the upper part of the upper cavity housing 1 by the second screw 11. A constant force spring 7 is arranged in the chamber shell 6, and a piston 2 which is in contact with the inner wall of the upper chamber shell 1 is arranged in the upper chamber shell 1. The piston 2 is connected with the constant force spring 7, and the piston 2 can move up and down in the upper chamber shell 1. The lower part of the lower chamber casing 6 is provided with an oil inlet, and placed in the fuel tank 13, the fuel tank is connected with a quantitative pump 14, the quantitative pump 14 is controlled by a control element, the constant force spring 7 is two scroll springs, and the two scroll springs Both ends are connected with the piston 2.

活塞2的中心设置有一个凹孔,活塞2的侧面上开设有凹槽,凹槽处均匀分布有八个与凹孔相连接的通孔,活塞2侧面的凹槽上设置有密封圈3,密封圈材料采用氟橡胶,活塞2底部设置有T型连接块9,T型连接块9与恒力弹簧相连接,T型连接块9通过第二螺栓8与恒力弹簧相连接。The center of the piston 2 is provided with a concave hole, and the side of the piston 2 is provided with a groove, and eight through holes connected with the concave hole are evenly distributed in the groove, and a sealing ring 3 is arranged on the groove on the side of the piston 2. The material of the sealing ring is fluorine rubber, and the bottom of the piston 2 is provided with a T-shaped connecting block 9, which is connected with the constant force spring, and the T-shaped connecting block 9 is connected with the constant force spring through the second bolt 8.

恒力弹簧是一种特殊的延伸弹簧,它们由螺旋形的金属片组成,金属片的内侧弯曲,这样每圈金属片都紧紧地绕在它里面的一圈金属片上Constant force springs are a special type of extension spring that consist of helical sheets of metal that are bent on the inside so that each turn of the sheet wraps tightly around the turn of the sheet inside it

本实用新型采用镍合金,其拥有较高的稳定性与寿命。The utility model adopts nickel alloy, which has higher stability and service life.

在实际应用时,海水经滤网12过滤后,由上腔外壳1的轴向通孔进入补偿器内部,将压力传递到活塞2上,活塞2随着海水压力的变化而上下浮动,间接将压力传到下腔外壳6内部,补偿器内部介质经过T形连接块9上的通孔进入活塞内部通孔作用到密封圈3上,下腔外壳6内的压强对密封圈3有径向扩张力,下腔外壳6的压力传递到油箱13内时,油箱11与液压回路的压力会随之上升或下降,之后控制元件控制定量泵14使它的出油口压力相应于回路压力上升或下降。In actual application, after the seawater is filtered by the filter screen 12, it enters the interior of the compensator from the axial through hole of the upper chamber shell 1, and transmits the pressure to the piston 2, and the piston 2 floats up and down with the change of seawater pressure. The pressure is transmitted to the inside of the lower chamber shell 6, and the internal medium of the compensator enters the through hole in the piston through the through hole on the T-shaped connecting block 9 to act on the sealing ring 3, and the pressure in the lower chamber shell 6 expands radially to the sealing ring 3 When the pressure of the lower chamber shell 6 is transmitted to the fuel tank 13, the pressure of the fuel tank 11 and the hydraulic circuit will rise or fall accordingly, and then the control element controls the fixed displacement pump 14 to make its oil outlet pressure rise or fall corresponding to the circuit pressure .

Claims (10)

1.水下液压系统动压平衡压力补偿装置,其特征在于:包括相连接的上腔外壳(1)和下腔外壳(6),上腔外壳(1)顶部开设有水入口,下腔外壳(6)内设置有恒力弹簧(7),上腔外壳(1)内设置有与上腔外壳(1)内壁接触的活塞(2),活塞(2)与恒力弹簧(7)连接,活塞(2)能够在上腔外壳(1)内上下运动,下腔外壳(6)下部开设有油液入口,并置于油箱(13)内,油箱连接有定量泵(14),定量泵(14)通过控制元件控制。 1. The dynamic pressure balance pressure compensation device of the underwater hydraulic system is characterized in that it includes an upper cavity shell (1) and a lower cavity shell (6) connected to each other, a water inlet is opened on the top of the upper cavity shell (1), and the lower cavity shell (6) is provided with a constant force spring (7), and the upper chamber housing (1) is provided with a piston (2) in contact with the inner wall of the upper chamber housing (1), and the piston (2) is connected to the constant force spring (7), The piston (2) can move up and down in the upper chamber housing (1), and the lower part of the lower chamber housing (6) is provided with an oil inlet, and placed in the oil tank (13), the oil tank is connected with a quantitative pump (14), and the quantitative pump ( 14) Controlled by control elements. 2.根据权利要求1所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述恒力弹簧(7)为两个涡卷弹簧,两个涡卷弹簧的首端均与活塞(2)连接。 2. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 1, characterized in that: the constant force spring (7) is two scroll springs, and the head ends of the two scroll springs are connected to the piston (2) Connection. 3.根据权利要求1所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述水入口上覆盖有滤网(12)。 3. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 1, characterized in that: the water inlet is covered with a filter screen (12). 4.根据权利要求3所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述滤网(12)通过第二螺钉(11)固定在上腔外壳(1)上部。 4. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 3, characterized in that: the filter screen (12) is fixed on the upper part of the upper chamber shell (1) by the second screw (11). 5.根据权利要求1所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述活塞(2)的中心设置有一个凹孔,活塞(2)的侧面上开设有凹槽,凹槽处均匀分布有八个与凹孔相连接的通孔。 5. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 1, characterized in that: the center of the piston (2) is provided with a concave hole, and the side of the piston (2) is provided with a groove, Eight through holes connected with the concave holes are evenly distributed in the groove. 6.根据权利要求5所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述活塞(2)侧面的凹槽上设置有密封圈(3)。 6. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 5, characterized in that: a sealing ring (3) is arranged on the groove on the side of the piston (2). 7.根据权利要求6所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述密封圈(3)材料采用氟橡胶。 7. The underwater hydraulic system dynamic pressure balance pressure compensator according to claim 6, characterized in that: the sealing ring (3) is made of fluorine rubber. 8.根据权利要求1所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述活塞(2)底部设置有T型连接块(9),T型连接块(9)与恒力弹簧相连接。 8. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 1, characterized in that: the bottom of the piston (2) is provided with a T-shaped connecting block (9), and the T-shaped connecting block (9) is connected to the constant The force spring is connected. 9.根据权利要求8所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述T型连接块(9)通过第二螺栓(8)与恒力弹簧相连接。 9. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 8, characterized in that: the T-shaped connecting block (9) is connected with a constant force spring through a second bolt (8). 10.根据权利要求1所述的水下液压系统动压平衡压力补偿装置,其特征在于:所述上腔外壳(1)和下腔外壳(6)通过第一螺栓(4)连接,且上腔外壳(1)和下腔外壳(6)接触面上设置垫片(5)。 10. The underwater hydraulic system dynamic pressure balance pressure compensation device according to claim 1, characterized in that: the upper chamber housing (1) and the lower chamber housing (6) are connected by first bolts (4), and the upper Gaskets (5) are arranged on the contact surfaces of the cavity shell (1) and the lower cavity shell (6).
CN201620156925.XU 2016-03-01 2016-03-01 Hydraulic system dynamic pressure balances pressure compensation device under water Expired - Fee Related CN205478675U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108457292A (en) * 2018-05-25 2018-08-28 新河县双兴桩工机械有限公司 A kind of oil pressure balance device for diving apparatus
CN117605722A (en) * 2023-12-20 2024-02-27 青岛领鲸海洋工程有限公司 Underwater hydraulic power unit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108457292A (en) * 2018-05-25 2018-08-28 新河县双兴桩工机械有限公司 A kind of oil pressure balance device for diving apparatus
CN117605722A (en) * 2023-12-20 2024-02-27 青岛领鲸海洋工程有限公司 Underwater hydraulic power unit
CN117605722B (en) * 2023-12-20 2024-07-26 青岛领鲸海洋工程有限公司 Underwater hydraulic power unit

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