CN205473354U - A curved glass processing device - Google Patents
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- CN205473354U CN205473354U CN201620263852.4U CN201620263852U CN205473354U CN 205473354 U CN205473354 U CN 205473354U CN 201620263852 U CN201620263852 U CN 201620263852U CN 205473354 U CN205473354 U CN 205473354U
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- 239000011521 glass Substances 0.000 title claims abstract description 55
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 238000005452 bending Methods 0.000 claims description 5
- 239000007770 graphite material Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 229910010293 ceramic material Inorganic materials 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 abstract description 5
- 238000007493 shaping process Methods 0.000 abstract 3
- 238000013003 hot bending Methods 0.000 description 8
- 239000005357 flat glass Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及曲面玻璃技术领域,尤其涉及一种曲面玻璃加工装置。 The utility model relates to the technical field of curved glass, in particular to a curved glass processing device.
背景技术 Background technique
一直以来,玻璃厂家原产的玻璃都是平面的,市面上有大型玻璃弯曲,只用于房屋装修,汽车,手表玻璃,问题在于玻璃厚度过厚,通常在3mm-12mm,且长宽尺寸精度不够,误差达到正负10mm。 For a long time, the original glass produced by glass manufacturers is flat. There are large-scale curved glass on the market, which is only used for house decoration, automobiles, and watch glass. The problem is that the thickness of the glass is too thick, usually 3mm-12mm, and the length and width are accurate. Not enough, the error reaches plus or minus 10mm.
随着电子技术不断的发展进步,各式各样的电子产品正快速地进入至人们的日常生活中,例如智能手机、手环等,且越来越多的电子产品采用曲面玻璃;然而,现有的曲面玻璃制备方法以及加工装置很难满足电子产品对曲面玻璃的需求。 With the continuous development and progress of electronic technology, various electronic products are rapidly entering people's daily life, such as smart phones, bracelets, etc., and more and more electronic products use curved glass; however, now Some curved glass preparation methods and processing devices are difficult to meet the needs of electronic products for curved glass.
发明内容 Contents of the invention
本实用新型的目的在于针对现有技术的不足而提供一种曲面玻璃加工装置,该曲面玻璃加工装置能够有效地完成曲面玻璃加工制备,且所制备加工的曲面玻璃能够实现精细化弯曲,曲面玻璃弯曲的厚度值为0.1mm-2.0mm,曲面玻璃的长宽尺寸精度可以达到正负0.02mm,即能够有效地满足智能手机、手环等电子产品对曲面玻璃的需求。 The purpose of this utility model is to provide a curved glass processing device for the deficiencies of the prior art, the curved glass processing device can effectively complete the processing and preparation of curved glass, and the prepared and processed curved glass can realize fine bending, curved glass The thickness of the bend is 0.1mm-2.0mm, and the length and width of the curved glass can reach plus or minus 0.02mm, which can effectively meet the needs of smart phones, bracelets and other electronic products for curved glass.
为达到上述目的,本实用新型通过以下技术方案来实现。 In order to achieve the above object, the utility model is realized through the following technical solutions.
一种曲面玻璃加工装置,包括有热弯炉,热弯炉包括有机架以及装设于机架上端部的炉腔,炉腔内部设置有依次排布的加热区、加压区以及降温区,炉腔的上表面装设有位于加热区上端侧的加热气缸、位于加压区上端侧的加压气缸、位于降温区上端侧的降温气缸,加热气缸、加压气缸、降温气缸的活塞杆外延端部分别伸入至炉腔内部; A curved glass processing device, including a hot bending furnace. The hot bending furnace includes a frame and a furnace chamber installed on the upper end of the frame. Inside the furnace chamber, a heating zone, a pressurizing zone and a cooling zone are arranged in sequence. , the upper surface of the furnace chamber is equipped with a heating cylinder located on the upper side of the heating zone, a pressurized cylinder located on the upper side of the pressurized zone, a cooling cylinder located on the upper side of the cooling zone, and the piston rods of the heating cylinder, pressurized cylinder and cooling cylinder The extension ends extend into the furnace cavity respectively;
炉腔的前表面开设有进出料口,机架的上端部于炉腔的进出料口前端侧可相对前后活动地装设有循环轨道,机架的上端部对应循环轨道装设有循环驱动气缸,循环驱动气缸的活塞杆外延端部与循环轨道驱动连接; The front surface of the furnace cavity is provided with a material inlet and outlet, and the upper end of the frame is equipped with a circulating track that can be moved back and forth relative to the front end of the material inlet and outlet of the furnace cavity, and the upper end of the frame is equipped with a circular driving cylinder corresponding to the circulating track , the extension end of the piston rod of the circulating drive cylinder is driven and connected with the circulating track;
该曲面玻璃加工装置配装有曲面成型模具,曲面成型模具包括有曲面成型下模、装设于曲面成型下模上端侧的曲面成型上模,曲面成型下模的上表面开设有朝上开口的曲面成型腔室,曲面成型上模设置有朝下凸出的成型凸模,曲面成型上模的成型凸模嵌插于曲面成型下模的曲面成型腔室内。 The curved glass processing device is equipped with a curved surface forming mold. The curved surface forming mold includes a curved surface forming lower mold and a curved surface forming upper mold installed on the upper end side of the curved surface forming lower mold. The upper surface of the curved surface forming lower mold is provided with an upward opening In the curved surface forming chamber, the curved surface forming upper mold is provided with a downwardly protruding forming punch, and the forming punch of the curved surface forming upper mold is embedded in the curved surface forming chamber of the curved surface forming lower mold.
其中,所述曲面成型模具为石墨材料制备而成的石墨模具。 Wherein, the curved surface forming mold is a graphite mold prepared from graphite material.
其中,所述曲面成型模具为陶瓷材料制备而成的陶瓷模具。 Wherein, the curved surface forming mold is a ceramic mold made of ceramic materials.
本实用新型的有益效果为:本实用新型所述的一种曲面玻璃加工装置,其包括热弯炉、曲面成型模具,热弯炉包括机架、装设于机架上端部的炉腔,炉腔内部设置依次排布的加热区、加压区、降温区,炉腔上表面装设有位于加热区上端侧的加热气缸、位于加压区上端侧的加压气缸、位于降温区上端侧的降温气缸,加热气缸、加压气缸、降温气缸的活塞杆外延端部分别伸入至炉腔内部;炉腔前表面的进出料口前端侧装设循环轨道,机架上端部对应循环轨道装设循环驱动气缸,循环驱动气缸的活塞杆外延端部与循环轨道驱动连接;曲面成型模具包括曲面成型下模、上模,曲面成型下模的上表面开设曲面成型腔室,曲面成型上模设置成型凸模,曲面成型上模的成型凸模嵌插于曲面成型下模的曲面成型腔室内。通过上述结构设计,本实用新型的曲面玻璃加工装置能够有效地完成曲面玻璃加工制备,且所制备加工的曲面玻璃能够实现精细化弯曲,曲面玻璃弯曲的厚度值为0.1mm-2.0mm,曲面玻璃的长宽尺寸精度可以达到正负0.02mm,即能够有效地满足智能手机、手环等电子产品对曲面玻璃的需求。 The beneficial effects of the utility model are: a curved glass processing device described in the utility model, which includes a hot bending furnace and a curved surface forming mold. The hot bending furnace includes a frame, a furnace cavity installed on the upper end of the frame, and a A heating zone, a pressurization zone and a cooling zone are arranged in sequence inside the cavity. The upper surface of the furnace cavity is equipped with a heating cylinder located on the upper side of the heating zone, a pressurized cylinder located on the upper side of the pressurized zone, and a gas cylinder located on the upper side of the cooling zone. The cooling cylinder, the piston rod extension ends of the heating cylinder, pressurized cylinder, and cooling cylinder extend into the furnace cavity respectively; the front end of the inlet and outlet of the furnace cavity is equipped with a circulating track, and the upper end of the frame is installed corresponding to the circulating track. The circular drive cylinder, the piston rod extension end of the circular drive cylinder is driven and connected with the circular track; the curved surface forming mold includes a curved surface forming lower mold and an upper mold, and the upper surface of the curved surface forming lower mold is provided with a curved surface forming chamber, and the curved surface forming upper mold is set for forming The convex mold, the forming convex mold of the curved surface forming upper mold is embedded in the curved surface forming cavity of the curved surface forming lower mold. Through the above structural design, the curved glass processing device of the present utility model can effectively complete the processing and preparation of curved glass, and the prepared curved glass can realize fine bending, and the curved thickness of the curved glass is 0.1mm-2.0mm. The length and width dimension accuracy can reach plus or minus 0.02mm, which can effectively meet the demand for curved glass for electronic products such as smartphones and wristbands.
附图说明 Description of drawings
下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。 The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.
图1为本实用新型的热弯炉的结构示意图。 Fig. 1 is a structural schematic diagram of a hot bending furnace of the present invention.
图2为本实用新型的曲面成型模具的结构示意图。 Fig. 2 is a schematic structural view of the curved surface forming die of the present invention.
在图1和图2中包括有: In Figure 1 and Figure 2 include:
1——热弯炉 2——机架 1——Hot bending furnace 2——Rack
3——炉腔 31——加热区 3——Cavity 31 - heating zone
32——加压区 33——降温区 32 - pressurized area 33 - cooling zone
34——进出料口 41——加热气缸 34——Material inlet and outlet 41——Heating cylinder
42——加压气缸 43——降温气缸 42 - pressurized cylinder 43——cooling cylinder
5——循环轨道 6——循环驱动气缸 5 - Loop track 6——circulation drive cylinder
7——曲面成型模具 71——曲面成型下模 7——Surface Forming Mold 71——Curved Surface Forming Lower Die
711——曲面成型腔室 72——曲面成型上模 711——Curved surface forming chamber 72——Curved surface forming upper mold
721——成型凸模 8——平面玻璃。 721——forming punch 8——flat glass.
具体实施方式 detailed description
下面结合具体的实施方式来对本实用新型进行说明。 The utility model will be described below in conjunction with specific embodiments.
如图1和图2所示,一种曲面玻璃加工装置,包括有热弯炉1,热弯炉1包括有机架2以及装设于机架2上端部的炉腔3,炉腔3内部设置有依次排布的加热区31、加压区32以及降温区33,炉腔3的上表面装设有位于加热区31上端侧的加热气缸41、位于加压区32上端侧的加压气缸42、位于降温区33上端侧的降温气缸43,加热气缸41、加压气缸42、降温气缸43的活塞杆外延端部分别伸入至炉腔3内部。 As shown in Figures 1 and 2, a curved glass processing device includes a hot bending furnace 1. The hot bending furnace 1 includes a frame 2 and a furnace chamber 3 installed on the upper end of the frame 2. The inside of the furnace chamber 3 is A heating zone 31, a pressurizing zone 32 and a cooling zone 33 arranged in sequence are arranged, and the upper surface of the furnace chamber 3 is equipped with a heating cylinder 41 located at the upper end side of the heating zone 31 and a pressurized cylinder located at the upper end side of the pressurized zone 32. 42. The cooling cylinder 43 located on the upper side of the cooling zone 33, the extension ends of the piston rods of the heating cylinder 41, the pressurizing cylinder 42, and the cooling cylinder 43 extend into the furnace chamber 3 respectively.
进一步的,炉腔3的前表面开设有进出料口34,机架2的上端部于炉腔3的进出料口34前端侧可相对前后活动地装设有循环轨道5,机架2的上端部对应循环轨道5装设有循环驱动气缸6,循环驱动气缸6的活塞杆外延端部与循环轨道5驱动连接。 Further, the front surface of the furnace cavity 3 is provided with an inlet and outlet opening 34, and the upper end of the frame 2 can be equipped with a circulating track 5 relatively front and back on the front end side of the inlet and outlet opening 34 of the furnace chamber 3, and the upper end of the frame 2 The circular drive cylinder 6 is installed on the part corresponding to the circular track 5, and the piston rod extension end of the circular drive cylinder 6 is drivingly connected with the circular track 5.
更进一步的,该曲面玻璃加工装置配装有曲面成型模具7,曲面成型模具7包括有曲面成型下模71、装设于曲面成型下模71上端侧的曲面成型上模72,曲面成型下模71的上表面开设有朝上开口的曲面成型腔室711,曲面成型上模72设置有朝下凸出的成型凸模721,曲面成型上模72的成型凸模721嵌插于曲面成型下模71的曲面成型腔室711内。 Furthermore, the curved surface glass processing device is equipped with a curved surface forming mold 7, and the curved surface forming mold 7 includes a curved surface forming lower mold 71, a curved surface forming upper mold 72 installed on the upper end side of the curved surface forming lower mold 71, and a curved surface forming lower mold The upper surface of 71 is provided with a curved surface forming cavity 711 opening upwards, the curved surface forming upper mold 72 is provided with a downwardly protruding forming punch 721, and the forming convex mold 721 of the curved surface forming upper mold 72 is embedded in the curved surface forming lower mold 71 inside the curved surface molding chamber 711.
需进一步指出,曲面成型模具7为石墨材料制备而成的石墨模具或者陶瓷材料制备而成的陶瓷模具。 It should be further pointed out that the curved surface forming mold 7 is a graphite mold made of graphite material or a ceramic mold made of ceramic material.
在本实用新型的曲面玻璃加工装置实现曲面玻璃加工过程中,将数控雕铣完毕的平面玻璃8放置于曲面成型腔室711内,且平面玻璃8位于曲面成型上模72与曲面成型下模71之间;待平面玻璃8放置于曲面成型模具7内后,循环驱动气缸6推动循环轨道5、曲面成形模具进入至炉腔3内部的加热区31,加热气缸41通过其活塞杆外延端部压持曲面成型上模72的上表面,放置于曲面成型强室内的玻璃于加热区31进行加热处理;待加热处理完毕后,循环驱动气缸6推动循环轨道5、曲面成型模具7移出加热区31,而后循环驱动气缸6推动循环轨道5、曲面成型模具7进入至炉腔3内部的加压区32,加压气缸42通过其活塞杆外延端部压持曲面成型上模72的上表面,放置于曲面成型腔室711内的玻璃在加压气缸42的压力作用下完成曲面成型;待玻璃曲面成型完毕后,循环驱动气缸6推动循环轨道5、曲面成型模具7移出加压区32,而后循环驱动气缸6推动循环轨道5、曲面成型模具7进入至炉腔3内部的降温区33,降温气缸43通过其活塞杆外延端部压持曲面成型上模72的上表面,放置于曲面成型腔室711内的已曲面成型玻璃进行降温处理;待降温处理完毕后,循环驱动气缸6推动循环轨道5、曲面成型模具7移出降温区33,曲面玻璃成型完毕。 When the curved glass processing device of the present invention realizes the curved glass processing process, the flat glass 8 completed by numerical control engraving and milling is placed in the curved surface forming chamber 711, and the flat glass 8 is located in the curved surface forming upper mold 72 and the curved surface forming lower mold 71 Between; after the flat glass 8 is placed in the curved surface forming mold 7, the circular drive cylinder 6 pushes the circulating track 5, and the curved surface forming mold enters the heating zone 31 inside the furnace cavity 3, and the heating cylinder 41 is pressed by the extension end of its piston rod. Holding the upper surface of the curved surface forming upper mold 72, the glass placed in the curved surface forming strong chamber is heated in the heating zone 31; after the heating treatment is completed, the circulating drive cylinder 6 pushes the circulating track 5 and the curved surface forming mold 7 to move out of the heating zone 31, Then the circulating drive cylinder 6 promotes the circulating track 5 and the curved surface forming mold 7 to enter the pressurized area 32 inside the furnace cavity 3, and the pressurized cylinder 42 presses the upper surface of the curved surface forming upper mold 72 by the extended end of its piston rod, and places it on the The glass in the curved surface forming chamber 711 completes the curved surface molding under the pressure of the pressurized cylinder 42; after the curved surface of the glass is formed, the circularly driven cylinder 6 pushes the circular track 5 and the curved surface forming mold 7 out of the pressurized area 32, and then circularly drives The cylinder 6 pushes the circulating track 5 and the curved surface forming mold 7 into the cooling zone 33 inside the furnace cavity 3, and the cooling cylinder 43 presses the upper surface of the curved surface forming upper mold 72 through the extended end of its piston rod, and places it in the curved surface forming chamber 711 The curved surface forming glass inside is subjected to cooling treatment; after the cooling treatment is completed, the circulating drive cylinder 6 pushes the circulating track 5 and the curved surface forming mold 7 moves out of the cooling zone 33, and the curved surface glass is formed.
需进一步解释,本实用新型的炉腔3内部采用多个温区设计,该结构设计不会造成玻璃突然升温或者降温,进而能够有效地避免玻璃破裂,且在加热过程中,玻璃采用曲线升温的方式达到软化点;其中,根据玻璃的厚度不同,软化温度为620度-800度。 It needs to be further explained that the interior of the furnace chamber 3 of the present utility model adopts multiple temperature zone designs. This structural design will not cause the glass to suddenly heat up or cool down, thereby effectively avoiding glass breakage. Way to reach the softening point; Among them, according to the thickness of the glass, the softening temperature is 620-800 degrees.
需进一步解释,由于石墨材料具有化学稳定性,不易受熔融玻璃的浸润,不会改变玻璃的成分,石墨材料耐热冲击性能良好,尺寸随温度变化小等特点,即石墨材料制备而成的曲面成型模具7能够有效地保证玻璃曲面成型的质量。 It needs to be further explained that due to the chemical stability of graphite materials, it is not easy to be infiltrated by molten glass, and will not change the composition of glass. Graphite materials have good thermal shock resistance and small size changes with temperature. The molding die 7 can effectively guarantee the quality of glass curved surface molding.
综合上述情况可知,通过上述结构设计,本实用新型的曲面玻璃加工装置能够有效地完成曲面玻璃加工制备,且所制备加工的曲面玻璃能够实现精细化弯曲,曲面玻璃弯曲的厚度值为0.1mm-2.0mm,曲面玻璃的长宽尺寸精度可以达到正负0.02mm,即能够有效地满足智能手机、手环等电子产品对曲面玻璃的需求。 Based on the above situation, it can be seen that through the above structural design, the curved glass processing device of the present invention can effectively complete the processing and preparation of curved glass, and the prepared curved glass can realize fine bending, and the curved thickness of the curved glass is 0.1mm- 2.0mm, the length and width of the curved glass can reach plus or minus 0.02mm, which can effectively meet the demand for curved glass for electronic products such as smartphones and wristbands.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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CN106746530A (en) * | 2017-01-10 | 2017-05-31 | 汕头市龙湖可期机械设备科技有限公司 | A kind of graphite jig suitable for Electromagnetic Heating |
CN107129133A (en) * | 2017-07-04 | 2017-09-05 | 哈尔滨新力光电技术有限公司 | Silicate glass free form surface forming machine and forming method |
CN110981169A (en) * | 2019-12-27 | 2020-04-10 | 苏州康柏思信息科技有限公司 | Processing device for 3D curved glass and using method thereof |
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2016
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106746530A (en) * | 2017-01-10 | 2017-05-31 | 汕头市龙湖可期机械设备科技有限公司 | A kind of graphite jig suitable for Electromagnetic Heating |
CN107129133A (en) * | 2017-07-04 | 2017-09-05 | 哈尔滨新力光电技术有限公司 | Silicate glass free form surface forming machine and forming method |
CN110981169A (en) * | 2019-12-27 | 2020-04-10 | 苏州康柏思信息科技有限公司 | Processing device for 3D curved glass and using method thereof |
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