CN205442249U - Automatic tube arranging device of general type - Google Patents
Automatic tube arranging device of general type Download PDFInfo
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- CN205442249U CN205442249U CN201620227827.0U CN201620227827U CN205442249U CN 205442249 U CN205442249 U CN 205442249U CN 201620227827 U CN201620227827 U CN 201620227827U CN 205442249 U CN205442249 U CN 205442249U
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- spool
- basket
- collection
- sorting
- arranging device
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Abstract
The utility model provides an automatic tube arranging device of general type. The utility model discloses a tube arranging device is used in in the textile mill for judge, sort the spool that gets off from the cone winder is automatic, and sort out the arrangement and realize putting in order of spool. The utility model discloses an automatic tube arranging device is mainly including separation conveying mechanism, detection mechanism, letter sorting mechanism, rotatory buffering basket, collection basket and controlling means. The utility model discloses a detection mechanism is to shape, the colour of spool and have, the judgement of no yarn through direct contrast to detect with the appearance pipe obtain, has improved detection efficiency and has detected the precision. The utility model discloses a rotatory buffering basket has automatic basket function. The utility model discloses simple structure can sort polygenetic spool, and detection effect is good, to collection basket's strong adaptability, need not manual operation, and manufacturing is with low costs.
Description
Technical field
This utility model relates to a kind of textile machine special equipment, is specifically related to a kind of universal automatic tube-arranging device that can adapt to different collection basket size and support multiple spool color and size.
Background technology
The spool major part that at present textile mills get off from bobbin-winding machine is to be packed together, and unordered puts, by manually carrying out the sorting with or without yarn, and the spool sorting of different colours specification, and head order is placed in basket standby by size.Automatically tube-arranging device is exactly that one carries out spool judgement, sorting automatically, carries out classified finishing and realizes the effective tool put in order of spool.
Existing document has been disclosed for some automatic tube sorting and packing machines.Such as, a kind of spool that can carry out four kinds of colors that individually discloses of Application No. 201410255680.1 sorts and the tube sorting and packing machine of subpackage, and this tube sorting and packing machine has from moving a basket device.The patent of Application No. 201420306930.5 also discloses that a kind of similar tube sorting and packing machine.But, the shortcoming of both the above tube sorting and packing machine is that structure is complicated, and parts are many, and basket is little, and the specifications and models of basket are limited, bad adaptability and it needs to carry out manually basket；The detection mode related in two above patent is that the detection carrying out spool in running judges, but owing to it is to carry out detection on hoisting mechanism to judge, actual moving process occurs in that a lot of insurmountable problem, such as: to the spool of different length cannot compatible, promote multitube time error in judgement cause lower step operation mistake, the too high error in judgement etc. that there is insurmountable problem and cause of required precision to hoisting mechanism.
The patent of Application No. 201420084378.X discloses and carries out two kinds of color-sort and the tube sorting and packing machine of subpackage, the process that its sorting judges is static, this process requires time for coordinating, reduce mechanical efficiency, arc basket that textile mills standards uses and the basket close to arc basket width can only be used, capacity is little, need the requirement to basket of the user adaptation tube sorting and packing machine, simultaneously because its buffering basket only serves cushioning effect, there is no memory action, it is required for stopping detection process so change basket every time, until new basket is to operating position.
Therefore, current tube sorting and packing machine structure excessively complexity is in use the highest to each side required precision, easily make mistakes, and the most all it is only capable of the collection basket for one or two kind of specification and spool operates, collect the size of basket the most in actual applications to change or the parameter such as the color of spool and size changes, then must redesign repacking, bad adaptability.
Utility model content
The problems such as, efficiency low, sorting color few, detection error in judgement many, basket bad adaptability complicated for tube sorting and packing machine structure present in prior art, this utility model is desirable to provide the automatic tube-arranging device of one, and it can have analysis and judge rapidly and efficiently, sorts polychrome, accuracy of detection feature high, adaptable.
Specifically, this utility model provides a kind of universal automatic tube-arranging device, including: separating transport mechanism, testing agency, mechanism for sorting, slew buffer basket, collection basket, collection basket conveying mechanism and control device, it is characterised in that
Described separating transport mechanism is for separating spool and one by one carrying the detection position by described testing agency；
The spool of each process is detected by described testing agency, and testing result is delivered to described control device；
Spool is classified by described control device based on testing result, and controls described mechanism for sorting and sort according to the classification of spool；
Described mechanism for sorting has some spool collection channels, the classification based on spool of described mechanism for sorting counts by corresponding spool dispensing to different spool collection channels and to the spool of each spool collection channel dispensing, below each spool collection channel of described mechanism for sorting, there is a slew buffer basket, wherein, each slew buffer basket includes some son buffering baskets for receiving spool；
Described collection basket is positioned at the lower section of described slew buffer basket；
Described collection basket conveying mechanism is identical with the number of described spool collection channel, for collecting basket for the conveying of each spool collection channel；
Described control device receives the counting to each spool collection channel, and when the spool quantity in the son buffering basket being currently being received spool in any one spool collection channel reaches predetermined threshold, control corresponding slew buffer basket to rotate, make current son buffer the spool in basket and fall into corresponding collection in basket, and another sub-buffering basket rotates and is received follow-up spool to collection position.
In a kind of preferred implementation, the adjacent spacing collected between basket conveying mechanism is adjustable.
In another kind of preferred implementation, the spacing between each spool collection channel is adjustable.
In another kind of preferred implementation, described slew buffer basket also includes drive mechanism and rotary shaft, described rotary shaft is positioned at the lower section of spool collection channel, described drive mechanism can drive described slew buffer basket around described rotary shaft carry out clockwise, be alternately rotated counterclockwise.
In another kind of preferred implementation, described separating transport mechanism includes funnel mechanism, hoisting mechanism and separation detection roller, described funnel mechanism is for receiving spool at random and putting neat by spool arrangement, spool is promoted to the position of separation detection roller by described hoisting mechanism one by one, described separation detection roller is the roller structure of rotation axis horizontal, cylinder has some semi-cylindrical grooves around its outer surface, for receiving spool from hoisting mechanism, and be threaded to detect position by spool, described detecting position is setting in the top of described separation detection roller.
In another kind of preferred implementation, described testing agency includes detecting device and sample pipe support, described sample pipe support is positioned at the sidepiece of described detection position, and it is placed with the sample pipe of spool on described sample pipe support, described detection device carries out image acquisition to the spool and sample pipe that arrive detection position, and is classified spool based on acquired image by described control device.
In another kind of preferred implementation, spool is divided into by described control device has yarn spool and without yarn spool, and will press color classification without yarn spool, described testing agency directly will have yarn spool to be discharged by single passage and collected, and will be delivered to described mechanism for sorting without yarn spool.
In another kind of preferred implementation, there is the background striped of auxiliary detection on separation detection roller surface.
Automatic tube-arranging device of the present utility model can automatically carry out ring bobbin arrangement and put in order, it is mainly disposed on automatic winder use, can be to the shape of spool, color and make a distinction with or without yarn, separate and sequentially subpackage, it is that a kind of liberation is artificial, it is achieved that puts in order manages tube apparatus automatically.
Beneficial effect
Compared with existing tube-arranging device, this utility model brings following beneficial effect:
(1) in running, carry out the shape of spool, color and the detection with or without yarn judge, be conducive to improving complete machine operational efficiency, improve accuracy of detection, more adapt to the Configuration Online of winder coarse yarn, wide accommodation (referred to herein as coarse yarn refer to the yarn that the count of yarn is low, the spool quantity that during coarse yarn winder, the unit interval discharges is many, the i.e. unit interval needs the pipe carrying out processing many, spool treatment effeciency of the present utility model is significantly higher than existing equipment, is therefore especially suitable for coarse yarn)；
(2), compared with the existing equipment that can only sort fixing varicolored spool, multiple color can be sorted by equipment of the present utility model, has the strongest autgmentability, more caters to the requirement of user, adaptation to market variations demand；
(3) and, by using spacing adjustable conveying mechanism design, this utility model, for the collection basket of different size, can adapt to completely, is suitable for different user and uses；
(4), enter slew buffer basket and collect basket spool quantity adjustable, different requirements can be adapted to respectively；
(5), due to the design of sample tube sheet, being detected by comparison based on spool with sample pipe, eliminate data base and sample the aberration of generation, sample pipe is changed convenient and swift, even if needing the spool kind of sorting to change, manages as long as more varying；
(6), owing to have employed slew buffer basket, achieve from the seamless link moving basket, detection need not be stopped and carrying out changing basket operation, and, by alternately make slew buffer basket clockwise and anticlockwise topple over spool, it is ensured that spool is uniformly distributed in buffering basket；
(7), device structure of the present utility model simple, strengthen durability while reducing the use cost of user, improve the accuracy rate of sorting.
(8), this utility model on separation detection roller surface, with the addition of the background striped of auxiliary detection, carry out spool shape judgement for auxiliary, increase the accuracy of detection.
Accompanying drawing explanation
Fig. 1 shows the schematic diagram of the universal automatic tube-arranging device in one embodiment of this utility model；
Fig. 2 shows the testing agency's schematic diagram in embodiment illustrated in fig. 1；
Fig. 3 shows the conveying mechanism schematic diagram in embodiment illustrated in fig. 1；
Fig. 4 shows the schematic diagram of the slew buffer basket in embodiment illustrated in fig. 1.
Detailed description of the invention
In conjunction with accompanying drawing, the technical solution of the utility model is further described.
Automatic tube-arranging device as shown in Figure 1 includes separating transport mechanism (including funnel mechanism 1, hoisting mechanism 2 and separation detection roller 3), testing agency's (including detection device 4 and sample tube sheet 9), mechanism for sorting 5, slew buffer basket 6, collects basket 7 and control device (being not drawn in figure).Preferably, in the present embodiment, also include collecting basket conveying mechanism 8.
The effect of separating transport mechanism is that the unordered spool exported by automatic winder carries out preliminary arrangement, and then one by one carries out follow-up detection and sorting.In the present embodiment, separating transport mechanism includes funnel mechanism 1, hoisting mechanism 2 and separation detection roller 3, when used spool is arranged, first the spool discharged on automatic winding blank pipe conveying belt is imported in funnel mechanism 1, spool is sequentially placed in the bottom of hoisting mechanism 2 by funnel mechanism 1, hoisting mechanism 1 has multiple riser for promoting spool, is one by one promoted by spool and flows to separation detection roller 3.Separation detection roller 3 is in cylinder shape, it is possible to rotate around rotation axis horizontal, and cylinder has some semi-cylindrical grooves around its outer surface, for receiving spool from hoisting mechanism.Spool is first separated by separation detection roller, is separated into the running status of individualism, separation detection roller strap move spool run to detect position time, detection device carries out spool color, big small end and has, without the detection of yarn.
As in figure 2 it is shown, in the present embodiment detecting position to be put the top being arranged on separation detection roller, then detection device 4 is arranged on the top at the top of separation detection roller 3, sample tube sheet 9 is arranged on the sidepiece of separation detection roller 3.Directly being detected the sample pipe rotated on the spool at separation detection roller 3 top and sample tube sheet 9 by detection device 4, in the present embodiment, detection refers to image acquisition simultaneously.The target spool collected is delivered to control device (this control device can also be integrated in detection device 4) together with the image of sample pipe by detection device 4, controls device and classifies spool based on captured image.First, controlling device and judge whether have yarn on spool based on spool image, this is that those skilled in the art can realize.If there being yarn, then directly this spool being categorized into yarn spool, directly having rejected or by individually having the channel-sorting of yarn spool to go out (without sorting equipment), the spool discharged being collected.If it follows that without yarn on spool, then controlling device and compare the image of target spool with the image of each sample pipe respectively to judge that target spool is closest with the color of which sample pipe, then, target spool is categorized in the classification of this sample pipe.
After detection, target spool is then provided with the classification determined, subsequently, then the target spool without yarn is transported to mechanism for sorting 5.Mechanism for sorting 5 has some spool collection channels.Mechanism for sorting 5 classification based on the spool spool by corresponding spool dispensing to different spool collection channels and to the dispensing of each spool collection channel counts (counting can also be carried out) by controlling device, below each spool collection channel of mechanism for sorting, there is a slew buffer basket, wherein, each slew buffer basket includes that drive mechanism 12, rotary shaft 13 and two are for receiving the son buffering basket 14,15 of spool.Slew buffer basket is lifted on the lower section of corresponding collection channel by telescoping shoring column.Drive mechanism 12 can drive slew buffer basket to rotate around rotary shaft 13.
In each spool collection channel, can make the big small end of spool in order, this process can realize mechanically, it is also possible to by electronically realizing.
Control device is preset with corresponding spool amount threshold respectively according to the capacity collecting basket and slew buffer basket.Control device and receive (or directly being counted by control device) counting to each spool collection channel, and when the spool quantity in the son buffering basket being currently being received spool in any one spool collection channel reaches predetermined threshold, control corresponding slew buffer basket to rotate, make the spool in current son buffering basket fall into corresponding collection in basket, and follow-up spool can be received by another sub-buffering basket.Such as, in the diagram, as the spool quantity in fruit buffering basket 14 reaches threshold value, then drive mechanism drives slew buffer basket to rotate counterclockwise to the center of sub-buffering basket 14 just to spool receiving port 16, the most now the left side of son buffering basket 14 is downward-sloping, spool therein is slipped in the collection basket of lower section, and son buffering basket 15 continues to collect spool.
Entering the spool in corresponding buffering basket, all store according to big small end order after color-sort, entering the quantity in buffering basket can be set, in the hope of reaching optimum efficiency by the specification of the capacity and spool of collecting basket.When the quantity buffered in basket reaches setting value, actuator action, basket 1 is rotated rotate along shown by arrow direction, while the spool rotated in basket 1 is poured into collection basket, be rotated basket 2 rotate to take over position carry out spool collection, it is achieved that buffering basket voltage regulator tube, the smooth and easy conversion of adapter action.
Control device and be simultaneously based on the counting of each spool collection channel, determine whether the current spool quantity collected in basket reaches threshold value, reach threshold value and then trigger and change basket.When changing basket, collect basket transfer passage and push ahead a distance collecting basket, then the collection basket filled leaves collection position, and empty basket enters collects position, continues next one wheel and collects.The collection basket filled discharged is transported to specify region to carry out putting standby by workman.
In a kind of preferred implementation, as it is shown on figure 3, conveying mechanism comprises 8,18, two connectors 10,20 of two transfer passages.It is attached by adjustable connector 10 between transfer passage, it is attached by connector 20 between transfer passage and frame, distance between connector 10 and connector 20 scalable adjacency channel, the width collecting basket of different size is adapted to by the regulation of distance, regulate slew buffer basket by the length of the support of regulation installation slew buffer basket and the height distance collected between basket is constant, thus adapt to the collection basket of different size.Transfer passage can be extended to more than 2 by connector 10, and is connected with frame by connector 2, to adapt to the sorting of more color spool.
It is highly preferred that be attached also by scalable connecting rod between each spool collection channel, and then its lateral separation can be changed.
In a kind of preferred implementation, first son buffering basket and the second son buffering basket are the fan-shaped structure formed around rotary shaft, fan-shaped central angle is more than 90 degree, less than 120 degree, so that, when in the two be positioned at spool collect spool is collected below channel outlet time, another height buffering basket is in voltage regulator tube state, and vice versa.
In addition, this utility model uses sample tube sheet 9, and inserting at sample tube sheet 9 needs the sample pipe of sorting, and the shape of sample pipe, quantity and color can be changed according to the situation of actual motion, due to the shape of spool, color and have, be directly to compare with sample pipe without the judgement of yarn, do not have comparison error.Generally by gathering the sample pipe method of setting up data base, sample pipe cross-color can be caused because of the factor such as environment, weather gathering sample pipe when, thus cause comparison to slip up, the problem such as maybe cannot judge.And compared by sample pipe, the sample pipe and the spool that are under same environment are compared, and are difficult to occur because the comparison that cross-color causes is slipped up, as long as the sample pipe on sample tube sheet is replaced with when changing kind production sample pipe, convenient and swift, simple to operate.
In a kind of preferred implementation, this utility model with the addition of the background striped of auxiliary detection on separation detection roller surface, carries out spool shape judgement for auxiliary, increases the accuracy of detection.Specifically, at separation detection roller within accommodating the groove of spool, background striped is set.Preferably, arranging striped being perpendicular on spool placement direction, this striped is preferably chequered with black and white striped.Detection device is arranged on above separation detection roller by this utility model, detect when spool arrives separation detection roller top, the stable detection time of abundance is provided for detection, and it is aided with background striped, more accurately the shape of spool can be detected, judge direction and the length of spool, be adapted to the spool of different length.And prior art often detects at hoisting mechanism, not only detection efficiency is low and it is necessary to will carry out stopping detection, inefficiency.
To sum up, tube-arranging device of the present utility model can detect and judge the shape of spool, color in the lasting course of conveying of spool and have, without yarn；Improve tube-arranging device efficiency；Course of conveying carries out at separation detection roller detection judge, not only increase detection efficiency, the most effectively widened the subject range to spool length specification, solve the erroneous judgement produced because of required precision.Additionally, the sorting that this utility model can carry out multiple color arranges, and can arbitrary extension；This utility model regulatory function by conveyer device, coordinates the altitude mixture control of buffering basket, can use the collection basket of different size, adapts to the demand that user is different.The special construction of buffering basket uses, and effectively ensures the seamless link during moving basket, does not affect the operation of last process, keeps spool to run detection state uninterrupted.
Although principle of the present utility model being described in detail above in conjunction with preferred embodiment of the present utility model, those skilled in the art should understand that, above-described embodiment is only the explanation to exemplary implementation of the present utility model, and this utility model not comprises the restriction of scope.Details in embodiment is not intended that the restriction to this utility model scope; in the case of without departing substantially from spirit and scope of the present utility model; any equivalent transformation based on technical solutions of the utility model, simple replacement etc. obviously change, within all falling within this utility model protection domain.
Claims (8)
1. a universal automatic tube-arranging device, including: separating transport mechanism, testing agency, mechanism for sorting, slew buffer basket, collection basket, collection basket conveying mechanism and control device, it is characterised in that
Described separating transport mechanism is for separating spool and one by one carrying the detection position by described testing agency；
The spool of each process is detected by described testing agency, and testing result is delivered to described control device；
Spool is classified by described control device based on testing result, and controls described mechanism for sorting and sort according to the classification of spool；
Described mechanism for sorting has some spool collection channels, the classification based on spool of described mechanism for sorting counts by corresponding spool dispensing to different spool collection channels and to the spool of each spool collection channel dispensing, below each spool collection channel of described mechanism for sorting, there is a slew buffer basket, wherein, each slew buffer basket includes some son buffering baskets for receiving spool；
Described collection basket is positioned at the lower section of described slew buffer basket；
Described collection basket conveying mechanism is identical with the number of described spool collection channel, for collecting basket for the conveying of each spool collection channel；
Described control device receives the counting to each spool collection channel, and when the spool quantity in the son buffering basket being currently being received spool in any one spool collection channel reaches predetermined threshold, control corresponding slew buffer basket to rotate, make current son buffer the spool in basket and fall into corresponding collection in basket, and another sub-buffering basket rotates and is received follow-up spool to collection position.
Universal automatic tube-arranging device the most according to claim 1, it is characterised in that the adjacent spacing collected between basket conveying mechanism is adjustable.
Universal automatic tube-arranging device the most according to claim 2, it is characterised in that the spacing between each spool collection channel is adjustable.
Universal automatic tube-arranging device the most according to claim 1, it is characterized in that, described slew buffer basket also includes drive mechanism and rotary shaft, described rotary shaft is positioned at the lower section of spool collection channel, described drive mechanism can drive described slew buffer basket around described rotary shaft carry out clockwise, be alternately rotated counterclockwise.
Universal automatic tube-arranging device the most according to claim 1, it is characterized in that, described separating transport mechanism includes funnel mechanism, hoisting mechanism and separation detection roller, described funnel mechanism is for receiving spool at random and putting neat by spool arrangement, spool is promoted to the position of separation detection roller by described hoisting mechanism one by one, described separation detection roller is the roller structure of rotation axis horizontal, cylinder has some semi-cylindrical grooves around its outer surface, for receiving spool from hoisting mechanism, and be threaded to detect position by spool, described detecting position is setting in the top of described separation detection roller.
Universal automatic tube-arranging device the most according to claim 5, it is characterized in that, described testing agency includes detecting device and sample pipe support, described sample pipe support is positioned at the sidepiece of described detection position, and it is placed with the sample pipe of spool on described sample pipe support, described detection device carries out image acquisition to the spool and sample pipe that arrive detection position, and is classified spool based on acquired image by described control device.
Universal automatic tube-arranging device the most according to claim 6, it is characterized in that, spool is divided into by described control device has yarn spool and without yarn spool, and color classification will be pressed without yarn spool, described testing agency directly will have yarn spool to be discharged by single passage and collected, and will be delivered to described mechanism for sorting without yarn spool.
Universal automatic tube-arranging device the most according to claim 5, it is characterised in that there is the background striped of auxiliary detection on described separation detection roller surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620227827.0U CN205442249U (en) | 2016-03-23 | 2016-03-23 | Automatic tube arranging device of general type |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620227827.0U CN205442249U (en) | 2016-03-23 | 2016-03-23 | Automatic tube arranging device of general type |
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| CN205442249U true CN205442249U (en) | 2016-08-10 |
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| CN201620227827.0U Expired - Fee Related CN205442249U (en) | 2016-03-23 | 2016-03-23 | Automatic tube arranging device of general type |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598041A (en) * | 2016-03-23 | 2016-05-25 | 北京大恒图像视觉有限公司 | Universal type automatic bobbin arrangement machine and corresponding bobbin arrangement method thereof |
| CN107938046A (en) * | 2017-11-23 | 2018-04-20 | 青岛宏大纺织机械有限责任公司 | The device and method of blank pipe is discharged in a kind of intubation |
| CN109678004A (en) * | 2019-01-24 | 2019-04-26 | 江阴市凯业纺织机械制造有限公司 | A kind of automatic winder tube sorting and packing machine |
-
2016
- 2016-03-23 CN CN201620227827.0U patent/CN205442249U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598041A (en) * | 2016-03-23 | 2016-05-25 | 北京大恒图像视觉有限公司 | Universal type automatic bobbin arrangement machine and corresponding bobbin arrangement method thereof |
| CN105598041B (en) * | 2016-03-23 | 2017-10-13 | 北京大恒图像视觉有限公司 | A kind of universal automatic tube sorting and packing machine and corresponding reason pipe method |
| CN107938046A (en) * | 2017-11-23 | 2018-04-20 | 青岛宏大纺织机械有限责任公司 | The device and method of blank pipe is discharged in a kind of intubation |
| CN109678004A (en) * | 2019-01-24 | 2019-04-26 | 江阴市凯业纺织机械制造有限公司 | A kind of automatic winder tube sorting and packing machine |
| CN109678004B (en) * | 2019-01-24 | 2023-09-19 | 江阴市凯业纺织机械制造有限公司 | Automatic bobbin arranging machine for bobbin winder |
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