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CN205438877U - Muddy water agitating unit - Google Patents

Muddy water agitating unit Download PDF

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Publication number
CN205438877U
CN205438877U CN201620249643.4U CN201620249643U CN205438877U CN 205438877 U CN205438877 U CN 205438877U CN 201620249643 U CN201620249643 U CN 201620249643U CN 205438877 U CN205438877 U CN 205438877U
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Prior art keywords
stirring
muddy water
cylinder
shaft
mixing device
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CN201620249643.4U
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Inventor
张恩勇
邓轶腾
于翔
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Beijing Urban Construction Road & Bridge Group Co Ltd
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Beijing Urban Construction Road & Bridge Group Co Ltd
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Abstract

本实用新型公开了泥水搅拌装置,其包括筒体,固定法兰,连接轴,搅拌轴,泥浆出口,高压注水口及驱动电机;固定法兰设置在筒体的侧面,驱动电机设置在固定法兰上,连接轴固定在驱动电机的输出轴上,搅拌轴固定在连接轴的端部;泥浆出口设置在筒体的侧面,高压注水口位于筒体的上部;搅拌轴位于筒体的中央,其上设置有两组搅拌片。本实用新型提供的泥水搅拌装置适用于地下管道敷设施工领域,其结构合理,与土压平衡式顶管机配合使用,采用泥水出土形式,提高了顶管机后方出土效率,有效控制水、土压力平衡,防止地面的隆起或沉降,保证顶管机的施工效率和施工质量。

The utility model discloses a muddy water mixing device, which comprises a cylinder body, a fixed flange, a connecting shaft, a stirring shaft, a mud outlet, a high-pressure water injection port and a driving motor; the fixing flange is arranged on the side of the cylinder body, and the driving motor is arranged on a fixed On the blue, the connecting shaft is fixed on the output shaft of the drive motor, and the stirring shaft is fixed at the end of the connecting shaft; the mud outlet is set on the side of the cylinder, and the high-pressure water injection port is located on the upper part of the cylinder; the stirring shaft is located in the center of the cylinder. There are two groups of stirring pieces arranged on it. The muddy water mixing device provided by the utility model is suitable for the field of underground pipeline laying construction. It has a reasonable structure and is used in conjunction with the earth pressure balance pipe jacking machine. It adopts the form of muddy water excavation, which improves the excavation efficiency behind the pipe jacking machine and effectively controls water and soil. The pressure is balanced to prevent the ground from rising or settling, and to ensure the construction efficiency and construction quality of the pipe jacking machine.

Description

泥水搅拌装置Mud water mixing device

技术领域 technical field

本实用新型涉及地下管路敷设施工技术领域,尤其涉及泥水搅拌装置。 The utility model relates to the technical field of underground pipeline laying construction, in particular to a muddy water mixing device.

背景技术 Background technique

随着城市化进程的推进,底线管路敷设成为城市建设的基础工程。目前,顶管施工方法广泛应用与城市管线敷设。 With the advancement of urbanization, the laying of bottom line pipelines has become the basic project of urban construction. At present, the pipe jacking construction method is widely used in urban pipeline laying.

顶管施工是一种非开挖敷设地下管道的施工方法,其是一种环保、安全及高效的施工工艺。其工作过程如下:借助于主顶油缸的推力,把顶管掘进机由工作井内,穿过土层一直推至接收井内;同时也就把紧随顶管机后的管道埋设在两井之间。 Pipe jacking construction is a non-excavation construction method for laying underground pipelines, which is an environmentally friendly, safe and efficient construction process. Its working process is as follows: with the help of the thrust of the main jacking cylinder, the pipe jacking machine is pushed from the working well through the soil layer to the receiving well; at the same time, the pipeline following the pipe jacking machine is buried between the two wells .

顶管机有两种形式:泥水平衡式、土压平衡式 There are two types of pipe jacking machines: mud-water balance type and earth pressure balance type

泥水平衡式顶管机为使挖掘面上保持稳定,必须在泥水仓中充满一定压力的泥水,泥水在挖掘面上可以形成一层不透水的泥膜,泥膜可以阻止泥水向挖掘面渗透。由于泥水平衡式顶管机,刀盘开孔率小,无法适用于含有砂卵石的地层,仅适用于土层,使用范围有限。 In order to keep the excavation surface stable, the mud-water balanced pipe jacking machine must fill the mud water tank with a certain pressure of mud water. The mud water can form a layer of impermeable mud film on the excavation face, and the mud film can prevent the mud water from seeping into the excavation face. Due to the mud-water balanced pipe jacking machine, the cutterhead opening rate is small, so it cannot be applied to the stratum containing sand and pebbles. It is only applicable to the soil layer, and the scope of use is limited.

土压平衡式顶管机为使挖掘面上保持稳定,必须在土压仓中充满一定压力的泥土,平衡前方土压力,其可用于各种施工工况。采取其施工,管道后方出土困难,无论采用人工运送或机械台车运送方式,后方出土效率不高,影响施工顶进。 In order to keep the excavation surface stable, the earth pressure balance pipe jacking machine must be filled with a certain pressure of soil in the soil pressure chamber to balance the soil pressure ahead. It can be used in various construction conditions. With its construction, it is difficult to unearth behind the pipeline. Regardless of manual transportation or mechanical trolley transportation, the efficiency of rear unearthed is not high, which affects the construction jacking.

针对我国地质条件差异大,不同城市所处地层不一,管线埋深不同,地层复杂等特点。土压平衡式顶管机得到了广泛的应用,因此,亟需解决顶管机后方出土效率不高的问题。 In view of the great differences in geological conditions in my country, different cities are located in different strata, pipelines are buried at different depths, and strata are complex. Earth pressure balance pipe jacking machines have been widely used. Therefore, it is urgent to solve the problem of low excavation efficiency behind the pipe jacking machine.

发明内容 Contents of the invention

本实用新型的目的是针对上述技术问题,提供一种结构合理的泥水搅拌装置,其与土压平衡式顶管机配合使用,采用泥水出土形式,提高了顶管机后方出土效率,有效控制水、土压力平衡,防止地面的隆起或沉降,保证顶管机的施工效率和施工质量。 The purpose of this utility model is to solve the above technical problems, to provide a muddy water mixing device with a reasonable structure, which is used in conjunction with an earth pressure balance pipe jacking machine, adopts the muddy water excavation form, improves the excavation efficiency behind the pipe jacking machine, and effectively controls water. , Earth pressure balance, prevent ground uplift or subsidence, and ensure the construction efficiency and construction quality of the pipe jacking machine.

本实用新型的技术方案: Technical scheme of the utility model:

为解决上述技术问题,本实用新型提供泥水搅拌装置,其包括筒体、固定法兰、连接轴、搅拌轴及驱动电机,固定法兰设置在筒体的侧面,驱动电机设置在固定法兰上,连接轴固定在驱动电机的输出轴上,搅拌轴固定在连接轴的端部。 In order to solve the above technical problems, the utility model provides a muddy water mixing device, which includes a cylinder body, a fixed flange, a connecting shaft, a stirring shaft and a driving motor. The fixed flange is arranged on the side of the cylinder body, and the driving motor is arranged on the fixed flange. , the connecting shaft is fixed on the output shaft of the driving motor, and the stirring shaft is fixed at the end of the connecting shaft.

该泥水搅拌装置还包括泥浆出口、高压注水口,泥浆出口设置在筒体的侧面,高压注水口位于筒体的上部;搅拌轴位于筒体的中央,其上设置有两组搅拌片。 The slurry mixing device also includes a mud outlet and a high-pressure water injection port. The mud outlet is arranged on the side of the cylinder, and the high-pressure water injection port is located on the upper part of the cylinder; the stirring shaft is located in the center of the cylinder, and two sets of stirring blades are arranged on it.

进一步地,所述的搅拌轴为无缝钢管,其端部设置有堵头,以防止泥浆进入搅拌轴内,保证搅拌轴的搅拌效果。 Further, the agitating shaft is a seamless steel pipe, and a plug is provided at the end thereof to prevent mud from entering the agitating shaft and ensure the agitating effect of the agitating shaft.

进一步地,所述每组搅拌片设置有三片,搅拌片周向均布在搅拌轴上。 Further, each group of stirring pieces is provided with three pieces, and the stirring pieces are evenly distributed on the stirring shaft in the circumferential direction.

进一步地,所述搅拌片的长度与筒体的内径配合设置,以最大限度的提高搅拌范围,提高搅拌的效果。 Further, the length of the stirring piece is set in cooperation with the inner diameter of the cylinder, so as to maximize the stirring range and improve the stirring effect.

进一步地,所述的泥浆出口与排泥泵连接,所述的高压注水口与进水泵连接,排水泵与排泥浆泵配合工作,控制筒体内部的水、土压力平衡。 Further, the mud outlet is connected to the mud discharge pump, the high-pressure water injection port is connected to the water inlet pump, and the drainage pump and the mud discharge pump work together to control the balance of water and soil pressure inside the cylinder.

进一步地,所述的泥水搅拌装置还包括检修口,其设置在筒体的下部,以方便检修人员对搅拌轴进行检查与维修。 Further, the muddy water mixing device also includes an inspection port, which is arranged at the lower part of the cylinder, so that maintenance personnel can inspect and maintain the stirring shaft conveniently.

进一步地,所述的检修口的外形为方形,其由盲板密封。 Further, the shape of the inspection opening is square, which is sealed by a blind plate.

本实用新型有益效果: Beneficial effects of the utility model:

本实用新型提供的泥水搅拌装置适用于地下管道敷设施工领域,其结构合理,其与土压平衡式顶管机配合使用,采用泥水出土形式,提高了顶管机后方出土效率,有效控制水、土压力平衡,防止地面的隆起或沉降,保证顶管机的施工效率和施工质量。 The muddy water mixing device provided by the utility model is suitable for the field of underground pipeline laying construction. Its structure is reasonable, and it is used in conjunction with the earth pressure balance pipe jacking machine. It adopts the form of muddy water excavation, which improves the excavation efficiency behind the pipe jacking machine, and effectively controls water, The soil pressure is balanced to prevent the ground from rising or settling, and to ensure the construction efficiency and construction quality of the pipe jacking machine.

附图说明 Description of drawings

图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;

图2是图1的左视图; Fig. 2 is the left view of Fig. 1;

图3是本实用新型之搅拌轴结构示意图; Fig. 3 is the structural representation of the stirring shaft of the utility model;

图4是图3的左视图; Fig. 4 is the left view of Fig. 3;

图5是图1的A向视图; Fig. 5 is the A direction view of Fig. 1;

图6是本实用新型在土压平衡式顶管机上的安装示意图。 Fig. 6 is a schematic diagram of the installation of the utility model on an earth pressure balance pipe jacking machine.

其中: in:

1.筒体;2.固定法兰;3.驱动电机;4.连接轴;5.泥浆出口;6.检修口;7.搅拌轴;8.土方入口;9.搅拌片;10.高压注水口;11.土压平衡式顶管机;12.螺旋出土机。 1. Cylinder body; 2. Fixed flange; 3. Drive motor; 4. Connecting shaft; 5. Mud outlet; Nozzle; 11. Earth pressure balance pipe jacking machine; 12. Spiral excavator.

具体实施方式 detailed description

下面结合具体实施例和附图对本实用新型泥水搅拌装置进行详细说明: Below in conjunction with specific embodiment and accompanying drawing, the muddy water stirring device of the present utility model is described in detail:

图1是本实用新型泥水搅拌装置的结构示意图,其包括筒体1、固定法兰2、连接轴4、搅拌轴7及驱动电机3,固定法兰2设置在筒体1的侧面,驱动电机3设置在固定法兰2上,连接轴4固定在驱动电机3的输出轴上,搅拌轴7固定在连接轴4的端部。 Fig. 1 is the structure schematic diagram of the muddy water stirring device of the present utility model, and it comprises cylinder body 1, fixed flange 2, connecting shaft 4, stirring shaft 7 and driving motor 3, and fixing flange 2 is arranged on the side of cylinder body 1, and driving motor 3 is arranged on the fixed flange 2, the connecting shaft 4 is fixed on the output shaft of the driving motor 3, and the stirring shaft 7 is fixed on the end of the connecting shaft 4.

该泥水搅拌装置还包括泥浆出口5、高压注水口10,泥浆出口5设置在筒体1的侧面,高压注水口10位于筒体1的上部,图2是图1的左视图。 The slurry mixing device also includes a mud outlet 5 and a high-pressure water injection port 10. The mud outlet 5 is arranged on the side of the cylinder 1, and the high-pressure water injection port 10 is located on the upper part of the cylinder 1. FIG. 2 is a left side view of FIG. 1.

所述搅拌轴7位于筒体1的中央,其上设置有两组搅拌片9;图3是本实用新型之搅拌轴结构示意图,其采用焊接的方式与连接轴4的端部连接;搅拌轴7为无缝钢管,其端部设置有堵头,以防止泥浆进入搅拌轴7内,保证搅拌轴的搅拌效果。 The stirring shaft 7 is located in the center of the cylinder body 1, on which two groups of stirring blades 9 are arranged; Fig. 3 is a structural schematic diagram of the stirring shaft of the present utility model, which is connected to the end of the connecting shaft 4 by welding; the stirring shaft 7 is a seamless steel pipe, the end of which is provided with a plug to prevent mud from entering the stirring shaft 7 and ensure the stirring effect of the stirring shaft.

图4是图3的左视图,每组搅拌片9设置有三片,搅拌片9周向均布在搅拌轴7上;所述搅拌片9的长度与筒体1的内径配合设置,以最大限度的提高搅拌范围,提高搅拌的效果。 Fig. 4 is the left side view of Fig. 3, and each group of stirring blades 9 is provided with three pieces, and the stirring blades 9 are circumferentially evenly distributed on the stirring shaft 7; Stirring range, improve the effect of stirring.

所述的泥浆出口5与排泥泵连接,所述的高压注水口10与进水泵连接,排水泵与排泥浆泵配合工作,控制筒体1内部的水、土压力平衡。 The mud outlet 5 is connected to the mud discharge pump, the high-pressure water injection port 10 is connected to the water inlet pump, and the drainage pump and the mud discharge pump work together to control the balance of water and earth pressure inside the barrel 1 .

图5是图1的A向视图,所述的泥水搅拌装置还包括检修口6,其设置在筒体1的下部;所述的检修口6的外形为方形,其由盲板密封,以方便检修人员对搅拌轴进行检查与维修。 Fig. 5 is the A-direction view of Fig. 1, and described slurry mixing device also includes inspection port 6, and it is arranged on the bottom of cylinder body 1; The shape of described inspection port 6 is square, and it is sealed by blind plate, to facilitate Maintenance personnel inspect and repair the stirring shaft.

图6是本实用新型在土压平衡式顶管机上的安装示意图,泥水搅拌装置上的土方入口8与土压平衡式顶管机11上的螺旋出土机12的端部连接。 Fig. 6 is a schematic diagram of the installation of the utility model on the earth pressure balance pipe jacking machine. The earthwork inlet 8 on the muddy water mixing device is connected with the end of the screw excavator 12 on the earth pressure balance pipe jacking machine 11.

土压平衡式顶管机11工作时,其前部的刀盘将土方旋切下,通过螺旋出土机12运至泥水搅拌装置的筒体1内,驱动电机3带动搅拌轴7旋转,搅拌轴7上搅拌片9将泥、水搅拌均匀,然后,由排泥泵通过泥浆出口5将泥浆输送至泥浆池。 When the earth pressure balance pipe jacking machine 11 is working, the cutterhead at the front part will cut the earthwork and transport it to the cylinder body 1 of the muddy water mixing device through the screw excavator 12. The driving motor 3 drives the stirring shaft 7 to rotate, and the stirring shaft 7. Stirring plate 9 stirs the mud and water evenly, and then the mud is transported to the mud pool by the mud discharge pump through the mud outlet 5.

本实用新型提供的泥水搅拌装置适用于地下管道敷设施工领域,其结构合理,其与土压平衡式顶管机配合使用,采用泥水出土形式,提高了顶管机后方出土效率,有效控制水、土压力平衡,防止地面的隆起或沉降,保证顶管机的施工效率和施工质量。 The muddy water mixing device provided by the utility model is suitable for the field of underground pipeline laying construction. Its structure is reasonable, and it is used in conjunction with the earth pressure balance pipe jacking machine. It adopts the form of muddy water excavation, which improves the excavation efficiency behind the pipe jacking machine, and effectively controls water, The soil pressure is balanced to prevent the ground from rising or settling, and to ensure the construction efficiency and construction quality of the pipe jacking machine.

Claims (7)

1.泥水搅拌装置,包括筒体(1)、固定法兰(2)、连接轴(4)、搅拌轴(7)及驱动电机(3),固定法兰(2)设置在筒体(1)的侧面,驱动电机(3)设置在固定法兰(2)上,连接轴(4)固定在驱动电机(3)的输出轴上,搅拌轴(7)固定在连接轴(4)的端部;其特征在于,其还包括泥浆出口(5)、高压注水口(10),泥浆出口(5)设置在筒体(1)的侧面,高压注水口(10)位于筒体(1)的上部;搅拌轴(7)位于筒体(1)的中央,其上设置有两组搅拌片(9)。 1. Muddy water mixing device, including cylinder body (1), fixed flange (2), connecting shaft (4), stirring shaft (7) and drive motor (3), fixed flange (2) is set on the cylinder body (1 ), the driving motor (3) is set on the fixed flange (2), the connecting shaft (4) is fixed on the output shaft of the driving motor (3), and the stirring shaft (7) is fixed on the end of the connecting shaft (4) It is characterized in that it also includes a mud outlet (5), a high-pressure water injection port (10), the mud outlet (5) is arranged on the side of the cylinder (1), and the high-pressure water injection port (10) is located at the side of the cylinder (1) The upper part; the stirring shaft (7) is located in the center of the cylinder (1), on which two sets of stirring pieces (9) are arranged. 2.根据权利要求1所述的泥水搅拌装置,其特征在于,所述的搅拌轴(7)为无缝钢管,其端部设置有堵头。 2. The muddy water stirring device according to claim 1, characterized in that, the stirring shaft (7) is a seamless steel pipe, and a plug is provided at the end thereof. 3.根据权利要求1所述的泥水搅拌装置,其特征在于,所述每组搅拌片(9)设置有三片,搅拌片(9)周向均布在搅拌轴(7)上。 3. The muddy water mixing device according to claim 1, characterized in that each group of stirring pieces (9) is provided with three pieces, and the stirring pieces (9) are evenly distributed on the stirring shaft (7) in the circumferential direction. 4.根据权利要求1所述的泥水搅拌装置,其特征在于,所述搅拌片(9)的长度与筒体(1)的内径配合设置。 4. The muddy water stirring device according to claim 1, characterized in that the length of the stirring piece (9) is arranged in cooperation with the inner diameter of the cylinder (1). 5.根据权利要求1所述的泥水搅拌装置,其特征在于,所述的泥浆出口(5)与排泥泵连接,所述的高压注水口(10)与进水泵连接。 5. The muddy water mixing device according to claim 1, characterized in that, the mud outlet (5) is connected to a mud discharge pump, and the high-pressure water injection port (10) is connected to a water inlet pump. 6.根据权利要求1所述的泥水搅拌装置,其特征在于,所述的泥水搅拌装置还包括检修口(6),其设置在筒体(1)的下部。 6. The muddy water stirring device according to claim 1, characterized in that, the muddy water stirring device further comprises an inspection port (6), which is arranged at the lower part of the cylinder body (1). 7.根据权利要求6所述的泥水搅拌装置,其特征在于,所述的检修口(6)的外形为方形,其由盲板密封。 7. The slurry mixing device according to claim 6, characterized in that, the shape of the inspection opening (6) is square, which is sealed by a blind plate.
CN201620249643.4U 2016-03-29 2016-03-29 Muddy water agitating unit Expired - Fee Related CN205438877U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107989631A (en) * 2017-11-24 2018-05-04 上海隧道工程有限公司 Pipe curtain push-bench excavation device
CN109078526A (en) * 2018-09-29 2018-12-25 东华大学 A kind of xanthating machine blender

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107989631A (en) * 2017-11-24 2018-05-04 上海隧道工程有限公司 Pipe curtain push-bench excavation device
CN109078526A (en) * 2018-09-29 2018-12-25 东华大学 A kind of xanthating machine blender

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