CN205418828U - Totally enclosed high temperature prose style free from parallelism material hoist - Google Patents
Totally enclosed high temperature prose style free from parallelism material hoist Download PDFInfo
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- CN205418828U CN205418828U CN201620233684.4U CN201620233684U CN205418828U CN 205418828 U CN205418828 U CN 205418828U CN 201620233684 U CN201620233684 U CN 201620233684U CN 205418828 U CN205418828 U CN 205418828U
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- 239000000463 material Substances 0.000 title abstract description 20
- 238000007789 sealing Methods 0.000 claims description 20
- 239000013590 bulk material Substances 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims 2
- 241000168254 Siro Species 0.000 claims 1
- 238000005516 engineering process Methods 0.000 claims 1
- 238000004321 preservation Methods 0.000 claims 1
- 239000011435 rock Substances 0.000 claims 1
- 238000009987 spinning Methods 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 12
- 239000002028 Biomass Substances 0.000 description 7
- 238000000197 pyrolysis Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 238000012856 packing Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000011490 mineral wool Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000012075 bio-oil Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种物料运输、提升设备,具体涉及一种全密封高温散体物料提升机。The utility model relates to material transportation and lifting equipment, in particular to a fully sealed high-temperature bulk material hoist.
背景技术Background technique
目前,石油资源的消耗在快速增长,与此同时,大量使用化石燃料所造成的温室效应和环境污染也变得越来越严重。生物质热解液化是有效利用生物质能的方式之一,其产品生物油可以作为燃油直接用于锅炉等燃烧设备,也可经过催化加氢等改良处理替代柴油和汽油用于内燃机,还可以提取特殊的有高附加值的化学品。At present, the consumption of petroleum resources is increasing rapidly. At the same time, the greenhouse effect and environmental pollution caused by the extensive use of fossil fuels are becoming more and more serious. Biomass pyrolysis and liquefaction is one of the ways to effectively utilize biomass energy. The bio-oil produced by it can be directly used as fuel oil in boilers and other combustion equipment, and can also be used in internal combustion engines instead of diesel and gasoline after catalytic hydrogenation and other improved treatments. Extraction of special high value-added chemicals.
生物质热解液化是指生物质原料在隔绝氧气或者少量氧气的条件下,通过高加热速率、短停留时间及适当的裂解温度使生物质裂解为焦炭和气体,气体分离出灰分后再经过冷凝可以收集到生物油的过程。Biomass pyrolysis liquefaction refers to the pyrolysis of biomass raw materials into coke and gas through high heating rate, short residence time and appropriate cracking temperature under the condition of isolating oxygen or a small amount of oxygen, and the gas is separated from the ash and then condensed The process by which bio-oil can be collected.
在热反应过程中,需要热载体提供反应热,通常热载体选用高温陶瓷球,使用提升设备将高温陶瓷球送入反应器,提升设备在输送热载体的时候,需要密封保温且满足耐高温的要求。During the thermal reaction process, a heat carrier is required to provide reaction heat. Usually, the heat carrier is made of high-temperature ceramic balls, and the high-temperature ceramic balls are sent into the reactor using a lifting device. Require.
但是,现有技术中的提升设备多采用开放式的结构,导致设备没有密封,热载体在输送过程中,空气进入提升设备,由此会进入反应器,达不到热解反应的要求,且设备不适合高温运行,从而影响生物质的热解反应效果。However, most of the lifting equipment in the prior art adopts an open structure, resulting in the equipment not being sealed. During the transportation of the heat carrier, the air enters the lifting equipment, and thus enters the reactor, which fails to meet the requirements of the pyrolysis reaction, and The equipment is not suitable for high temperature operation, which will affect the pyrolysis reaction effect of biomass.
实用新型内容Utility model content
本实用新型提供一种全密封高温散体物料提升机,其采用全密封结构,防止外部空气进入提升机,在保证热载体的温度的同时,有效输送热载体,保证生物质热解反应顺利完成。The utility model provides a fully-sealed high-temperature bulk material hoist, which adopts a fully-sealed structure to prevent external air from entering the hoist, effectively transport the heat carrier while ensuring the temperature of the heat carrier, and ensure the successful completion of the biomass pyrolysis reaction .
本实用新型采用如下技术方案:The utility model adopts the following technical solutions:
一种全密封高温散体物料提升机,包括机壳、驱动装置、传送装置,传送装置设置在机壳内,机壳上端为机头,所述机头顶部由上盖密封,机头一侧设有出料口,机壳下部两侧分别设有加料口和入料口,所述加料口常闭设置,需要加料时打开加料口,加入高温物料;出料口及入料口均与外部设备连接,由出料口将高温物料送入外部设备,高温物料通常循环使用,在外部设备中使用完毕后,再由入料口重新送入提升机,出料口及入料口与外部设备均为密封连接,防止热量流失。A fully sealed high-temperature bulk material hoist, including a casing, a driving device, and a transmission device. The transmission device is arranged in the casing, and the upper end of the casing is a machine head. There is a material outlet, and the two sides of the lower part of the casing are respectively provided with a feeding port and a material inlet. The equipment is connected, and the high-temperature material is sent to the external equipment through the discharge port. The high-temperature material is usually recycled. All are hermetically sealed to prevent heat loss.
所述传送装置包括上链轮、下链轮、链条以及挖斗,所述上链轮设置在机头内,下链轮设置在机壳内腔的下端,链条环绕上链轮、下链轮,所述上链轮与上轴连接,下链轮与下轴连接,所述上轴及下轴穿出机壳处均设置有密封装置。The transmission device includes an upper sprocket, a lower sprocket, a chain and a bucket, the upper sprocket is arranged in the machine head, the lower sprocket is arranged at the lower end of the casing cavity, and the chain surrounds the upper sprocket and the lower sprocket , the upper sprocket is connected with the upper shaft, the lower sprocket is connected with the lower shaft, and the upper shaft and the lower shaft are provided with a sealing device at the places where they pass through the casing.
所述密封装置包括密封端盖,上轴及下轴分别套装有密封端盖,密封端盖与机壳紧密连接,所述密封端盖外侧设有填料,填料由压紧盖固定。密封装置将上轴、下轴穿出机壳处密封,有效地防止空气进入提升机,保存内部热量。The sealing device includes sealing end caps, the upper shaft and the lower shaft are respectively fitted with sealing end caps, and the sealing end caps are tightly connected with the casing, and packing is arranged on the outer side of the sealing end caps, and the packing is fixed by a compression cover. The sealing device seals the place where the upper shaft and the lower shaft pass out of the casing, effectively preventing air from entering the hoist and saving internal heat.
所述密封端盖由紧固螺栓固定在机壳上,压紧盖由紧固螺栓固定在密封端盖上。The sealing end cover is fixed on the casing by fastening bolts, and the compression cover is fixed on the sealing end cover by fastening bolts.
所述上轴及下轴的两端均连接有轴承座,轴承座设置在机壳外部,由于机壳内部为高温物料,因此为了防止轴承座的温度过高,所述轴承座与机壳外壁的距离≥300毫米。The two ends of the upper shaft and the lower shaft are connected with bearing seats, and the bearing seats are arranged outside the casing. Since the inside of the casing is a high-temperature material, in order to prevent the temperature of the bearing seats from being too high, the bearing seats and the outer wall of the casing The distance ≥ 300mm.
所述机壳设置有调整段,调整段设置为螺纹管,螺纹管可伸缩,从而适应链条的长度调整。The casing is provided with an adjustment section, and the adjustment section is set as a threaded pipe, and the threaded pipe can be stretched to adapt to the adjustment of the length of the chain.
所述驱动装置包括减速电机、皮带轮、皮带,所述皮带轮、上链轮均与上轴连接,动力由减速电机传递到皮带轮,皮带轮带动同轴的上链轮转动,从而实现提升运动。The driving device includes a reduction motor, a pulley, and a belt. The pulley and the upper sprocket are connected to the upper shaft. The power is transmitted to the pulley by the reduction motor, and the pulley drives the coaxial upper sprocket to rotate, thereby realizing the lifting movement.
所述机壳下部一侧设有放料口,反应完成后,用来将物料排出。A discharge port is provided on one side of the lower part of the casing, which is used to discharge the material after the reaction is completed.
所述链条选用圆环链。Described chain selects round link chain for use.
所述机壳外部设有保温岩棉,保温岩棉包围机壳外部,进一步保证其内部温度。The outside of the casing is provided with insulating rock wool, and the insulating rock wool surrounds the outside of the casing to further ensure its internal temperature.
本实用新型的优点及有益效果为:Advantage and beneficial effect of the present utility model are:
本实用新型结构简单,机头顶部由上盖密封,提升机基本处于密封状态,防止外部空气进入,从而保证高温物料的热量,保证生物质热解反应正常进行,减少热能的浪费。The utility model has a simple structure, the top of the machine head is sealed by an upper cover, and the hoist is basically in a sealed state to prevent external air from entering, thereby ensuring the heat of high-temperature materials, ensuring the normal progress of biomass pyrolysis reactions, and reducing the waste of heat energy.
并且,本实用新型可灵活适应不同长度链条的设置,并保证各部件不受高温的影响。Moreover, the utility model can be flexibly adapted to the arrangement of chains of different lengths, and ensures that each component is not affected by high temperature.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的左视图;Fig. 2 is the left view of Fig. 1;
图3为图2的局部结构放大图。FIG. 3 is an enlarged view of the partial structure of FIG. 2 .
其中,1-皮带,2-减速电机,3-机壳,4-圆环链,5-挖斗,6-加料口,7-放料口,8-上盖,9-机头,10-皮带轮,11-出料口,12-螺纹管,13-入料口,14-上轴承座,15-上轴,16-上链轮,17-下链轮,18-下轴,19-下轴承座,20-密封端盖,21-软填料,22-压紧盖,23-紧固螺栓。Among them, 1-belt, 2-reduction motor, 3-casing, 4-ring chain, 5-digging bucket, 6-feeding port, 7-discharging port, 8-top cover, 9-head, 10- Pulley, 11-outlet, 12-thread pipe, 13-inlet, 14-upper bearing seat, 15-upper shaft, 16-upper sprocket, 17-lower sprocket, 18-lower shaft, 19-lower Bearing seat, 20-sealing end cover, 21-soft packing, 22-press cover, 23-fastening bolt.
具体实施方式detailed description
具体实施例specific embodiment
如图1至图3所示,一种全密封高温散体物料提升机,包括机壳3、驱动装置、传送装置,传送装置设置在机壳3内,驱动装置设置在机壳3外部,保温岩棉包围机壳3外部。As shown in Figures 1 to 3, a fully sealed high-temperature bulk material hoist includes a casing 3, a driving device, and a transmission device. The transmission device is arranged inside the casing 3, and the driving device is arranged outside the casing 3. Rock wool surrounds the outside of the casing 3 .
机壳3上端为机头9,所述机头9顶部由上盖8密封,机头9一侧设有出料口11,机壳3下部两侧分别设有加料口6和入料口13,所述加料口6为常闭设置,加料时打开加料口6。出料口11用于将物料送入外部反应设备,高温物料循环使用,在外部反应设备中使用完毕后,再由入料口13重新送入提升机,出料口11及入料口13与外部反应设备为密封连接,外部反应设备为密闭设置,因此,提升机为密封状态。The upper end of the casing 3 is the machine head 9, the top of the machine head 9 is sealed by the upper cover 8, one side of the machine head 9 is provided with a discharge port 11, and the two sides of the lower part of the casing 3 are respectively provided with a feed port 6 and a feed port 13 , the feed port 6 is normally closed, and the feed port 6 is opened when feeding. The material outlet 11 is used to send the material into the external reaction equipment. The high-temperature material is recycled. After being used in the external reaction equipment, it is re-sent into the elevator through the material inlet 13. The material outlet 11 and the material inlet 13 are connected to the elevator. The external reaction equipment is sealed and connected, and the external reaction equipment is airtight, so the hoist is in a sealed state.
所述机壳3设置有调整段,调整段设置为螺纹管12,另外,机壳3下部一侧设有放料口7。The casing 3 is provided with an adjustment section, and the adjustment section is set as a threaded pipe 12 . In addition, a discharge opening 7 is provided on one side of the lower part of the casing 3 .
所述传送装置包括上链轮16、下链轮17、链条以及挖斗5。所述链条选用圆环链4,所述上链轮16设置在机头9内,下链轮17设置在机壳3内腔的下端,圆环链4环绕上链轮16、下链轮17,所述上链轮16与上轴15连接,下链轮17与下轴18连接。The conveying device includes an upper sprocket 16 , a lower sprocket 17 , a chain and a bucket 5 . Described chain selects ring chain 4 for use, and described upper chain wheel 16 is arranged in the machine head 9, and lower chain wheel 17 is arranged on the lower end of casing 3 inner cavity, and ring chain 4 surrounds upper chain wheel 16, lower chain wheel 17 , the upper sprocket 16 is connected with the upper shaft 15, and the lower sprocket 17 is connected with the lower shaft 18.
所述上轴15及下轴18穿出机壳3处均设置有密封装置,密封装置将上轴15、下轴18的伸出处密封。所述密封装置包括密封端盖20,密封端盖20套装在上轴15及下轴18外,密封端盖20与机壳3通过紧固螺栓23紧密连接。所述密封端盖20外侧设有软填料21,软填料21由压紧盖22固定,压紧盖22通过紧固螺栓与密封端盖20紧密连接。The places where the upper shaft 15 and the lower shaft 18 pass through the casing 3 are provided with sealing devices, and the sealing devices seal the protrusions of the upper shaft 15 and the lower shaft 18 . The sealing device includes a sealing end cover 20 , the sealing end cover 20 is sleeved on the upper shaft 15 and the lower shaft 18 , and the sealing end cover 20 and the casing 3 are tightly connected by fastening bolts 23 . The outer side of the sealing end cover 20 is provided with a soft packing 21, the soft packing 21 is fixed by a compression cover 22, and the compression cover 22 is tightly connected with the sealing end cover 20 by fastening bolts.
所述上轴15及下轴18的两端均连接有轴承座,轴承座包括上轴承座14、下轴承座19,轴承座设置在机壳3外部,所述轴承座与机壳3外壁之间的距离≥300毫米。Both ends of the upper shaft 15 and the lower shaft 18 are connected with a bearing seat, the bearing seat includes an upper bearing seat 14 and a lower bearing seat 19, and the bearing seat is arranged on the outside of the casing 3. The distance between them is ≥300 mm.
所述驱动装置包括减速电机2、皮带轮10、皮带1,所述皮带轮10、上链轮16均与上轴15连接,动力由减速电机2传递到皮带轮10,皮带轮10带动同轴的上链轮16转动,上链轮16转动带动圆环链4运动,从而使挖斗5装载物料跟随运动,实现物料输送。Described driving device comprises reduction motor 2, pulley 10, belt 1, and described pulley 10, upper sprocket 16 are all connected with upper shaft 15, and power is transmitted to pulley 10 by reduction motor 2, and pulley 10 drives coaxial upper sprocket 16 rotates, and the upper sprocket 16 rotates to drive the circular link chain 4 to move, so that the material loaded in the bucket 5 follows the movement and realizes material transportation.
Claims (10)
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CN201620233684.4U CN205418828U (en) | 2016-03-24 | 2016-03-24 | Totally enclosed high temperature prose style free from parallelism material hoist |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105668129A (en) * | 2016-03-24 | 2016-06-15 | 山东理工大学 | Full-sealed high-temperature bulk material elevator |
CN110792757A (en) * | 2019-11-29 | 2020-02-14 | 芜湖起重运输机器股份有限公司 | Chain wheel set device on upper part of elevator |
-
2016
- 2016-03-24 CN CN201620233684.4U patent/CN205418828U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105668129A (en) * | 2016-03-24 | 2016-06-15 | 山东理工大学 | Full-sealed high-temperature bulk material elevator |
CN105668129B (en) * | 2016-03-24 | 2018-06-01 | 山东理工大学 | Omniseal high-temperature bulk material elevator |
CN110792757A (en) * | 2019-11-29 | 2020-02-14 | 芜湖起重运输机器股份有限公司 | Chain wheel set device on upper part of elevator |
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Granted publication date: 20160803 Termination date: 20190324 |